wheel NISSAN PICK-UP 2003 Repair Manual

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along
with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal
collision. The SRS system composition which is available to NISSAN MODEL D22 is as follows (The com-
position varies according to the destination and optional equipment.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and
Air Bag Module, see the RS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral Cable and wiring harnesses (except ªSEAT BELT PRE-TENSIONERº) cov-
ered with yellow insulation either just before the harness connectors or for the complete harness
are related to the SRS.
PRECAUTIONS AND PREPARATION
EC-4002

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along
with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal
collision. The SRS composition which is available to NISSAN MODEL D22 is as follows (The composition
varies according to the destination and optional equipment.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connector.
PRECAUTIONS
EL-4002

A
A/C relay ............................................... HA-4025
A/C service data specification .... HA-4015, 4026
A/C trouble diagnoses (auto A/C) ......... HA-4017
A/C trouble diagnoses (manual A/C) .... HA-4005
A/C, A - Wiring diagram ........................ HA-4018
A/C, M - Wiring diagram ... HA-4006, 4009, 4012
C
CHIME - Wiring diagram ....................... EL-4049
Combination meter ................................ EL-4028
Cooling fan control system .................... LC-4002
Cooling fan control ................................ EC-4014
D
Door trim ................................................ BT-4006
E
Exterior .................................................. BT-4003
F
F/FOG - Wiring diagram ........................ EL-4016
FICD - Wiring diagram .......................... EC-4005
Fog lamp, front ...................................... EL-4016
Fog lamp, rear ....................................... EL-4018
Front fog lamp ....................................... EL-4016
G
Gauges .................................................. EL-4028
H
H/AIM - Wiring diagram ......................... EL-4012
Harness layout ....................................... EL-4056
Headlamp aiming control ....................... EL-4012
I
ILL - Wiring diagram .............................. EL-4024
Illumination ............................................. EL-4024
Interior lamp ........................................... EL-4023
L
LOAD - Wiring diagram ........................ EC-4003LSV (Load sensing valve) ..................... BR-4002
License lamp ......................................... EL-4014
M
METER - Wiring diagram ...................... EL-4028
Meter ...................................................... EL-4028
Model variation ....................................... GI-4004
N
NATS (Nissan Anti-theft System) .......... EL-4054
NATS - Wiring diagram ......................... EL-4054
P
POWER - Wiring diagram ..................... EL-4004
Parking lamp .......................................... EL-4014
Power supply routing ............................. EL-4003
R
R/FOG - Wiring diagram ............. EL-4018, 4020
ROOM/L - Wiring diagram ..................... EL-4023
Rear bumper ......................................... BT-4002
Rear fog lamp ........................................ EL-4018
Refrigerant connection precaution ........ HA-4003
Refrigeration cycle ................................ HA-4004
S
SMJ (super multiple junction) ................ EL-4075
Steering wheel and column ................... ST-4002
Supplemental restraint system - Wiring
diagram ............................................. RS-4002
T
TAIL/L - Wiring diagram ........................ EL-4014
Tail lamp ................................................ EL-4014
V
Vehicle identification number ................. GI-4006
W
WARN - Wiring diagram ........................ EL-4032
Warning chime ....................................... EL-4049
Warning lamps ....................................... EL-4030
Wiring diagram (cell code) list ............... EL-4074
ALPHABETICAL INDEX
IDX-4002

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along
with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal
collision. The SRS composition which is available to NISSAN MODEL D22 is as follows (The composition
varies according to the destination and optional equipment.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connector.
PRECAUTIONS AND PREPARATIONMANUAL
HA-4002

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along
with a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal
collision. The SRS composition which is available to NISSAN MODEL D22 is as follows (The composition
varies according to the destination and optional equipment.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connector.
PRECAUTIONS AND PREPARATIONAUTO
HA-4016

Model Variation
PICKUP (2WD)DestinationClass Model
Engine Transmission Differential carrier
Cab Wheelbase Grade LH drive RH drive
EuropeSingle Cab
LongSTDABGGLCFD22EQL
ÐKA24DE FS5W71C
C200* AVLGLCFD22UQL YD25DDTi FS5R30A
DXABGGLDFD22EQL Ð KA24DE FS5W71C
AVLGLDFD22UQL AVLGRDFD22UQL YD25DDTi FS5R30A
King Cab DXBBGGLDFD22EQN Ð KA24DE FS5W71C
BVLGLDFD22UQN BVLGRDFD22UQN YD25DDTi FS5R30A
4WD appearanceDX BVLGLDFD22UQG Ð
YD25DDTi FS5R30A ST BVLGLEFD22UQG Ð
Double Cab DX CVLGLDFD22UQN CVLGRDFD22UQN
4WD appearanceDX CVLGLDFD22UQG Ð
ST CVLGLEFD22UQG ÐPICKUP (4WD)DestinationClass Model
Engine TransmissionDifferential carrier
Transfer
Cab Wheelbase Grade LH drive RH drive Front Rear
EuropeSingle Cab
LongSTD AVLULCFD22UQL AVLURCFD22UQL
YD25DDTi FS5R30A
R180 C200* TX10 DX AVLULDFD22UQL AVLURDFD22UQL
King CabDXBBGULDFD22EQN Ð KA24DE FS5W71C
BVLULDFD22UQN BVLURDFD22UQN YD25DDTi FS5R30A
STBBGULEFD22EQN Ð KA24DE FS5W71C
BVLULEFD22UQN BVLUREFD22UQN
YD25DDTi FS5R30A
SE BVLULFFD22UQN BVLURFFD22UQN
Double CabDXCBGULDFD22EQN Ð KA24DE FS5W71C
CVLULDFD22UQN CVLURDFD22UQN YD25DDTi FS5R30A
STCBGULEFD22EQN Ð KA24DE FS5W71C
CVLULEFD22UQN CVLUREFD22UQN
YD25DDTi FS5R30A
SE CVLULFFD22UQN CVLURFFD22UQN
IDENTIFICATION INFORMATION
GI-4004

Prefix and suffix designations
(Pickup)
ABGGLCFD22 EWL
L: Regular rear body
N: Smooth rear body
G: 4WD appearance model (2WD)
W: Except for Australia, the Middle East and Europe
M: Australia
K: Middle East
Q: Europe
S: Carburetor engine
E: Multiport fuel injection system engine
N: Diesel engine
T: Turbocharged engine
U: Turbocharged engine with intercooler
F: 5-speed floor shift manual transmission
B: 4-speed column shift automatic transmission
A: 4-speed floor shift automatic transmission
C: STD model D: DX model E: GL, ST model F: SGL, SE model
L: LH drive R: RH drive
A: Standard wheelbase (2WD) G: Long wheelbase (2WD)
U: Long wheelbase (4WD)
BE: Z24S engine BG: KA24DE engine LB: VG30E engine LP: VG33E engine
VL: YD25DDTi engine VP: TD27 engine WS: ZD30DDT engine VR: QD32 engine
A: Single Cab B: King Cab C: Double Cab
IDENTIFICATION INFORMATION
Model Variation (Cont'd)
GI-4005

Identification Number
VEHICLE IDENTIFICATION NUMBER
Prefix and suffix designations
JN1: Japan produced vehicle
For Europe
JN1BPUD22UOXXXXXX
Vehicle serial number
O: Stopgap (no meaning)
U: For Europe
Model
G: Long wheelbase (2WD) U: Long wheelbase (4WD)
D: KA24DE engine P: YD25DDTi engine
A: Single Cab B: King Cab C: Double Cab
JN1: Japan produced vehicle
Dimensions
DestinationEurope
Vehicle type 2-wheel drive model 4-wheel drive model
Wheelbase Long Long
Cab or bed type Single cab King cab Double cab Single cab King cab Double cab
Overall length*1 mm (in)5,020 (197.6)
5,180 (203.9)*15,045 (198.6)
5,180 (203.9)*14,955 (195.1)
5,090 (200.4)*15,020 (197.6)
5,180 (203.9)*15,045 (198.6)
5,180 (203.9)*14,955 (195.1)
5,090 (200.4)*1
Overall width mm (in) 1,690 (66.5)1,690 (66.5)
1,825 (71.9)*21,690 (66.5)
1,825 (71.9)*21,825 (71.9) 1,825 (71.9) 1,825 (71.9)
Overall height mm (in)1,610 (63.4)
1,620 (63.8)*41,610 (63.4)
1,620 (63.8)*4
1,700 (66.9)*21,620 (63.8)
1,630 (64.2)*4
1,710 (67.3)*2
1,810 (71.3)*2, *61,700 (66.9)1,700 (66.9)
1,705 (67.1)*3
1,695 (66.7)*51,715 (67.5)
1,815 (71.5)*6
1,720 (67.7)*3
1,820 (71.7)*6, *3
1,710 (67.3)*5
1,810 (71.3)*6, *5
Wheelbase mm (in) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1)
TreadFront mm (in) 1,395 (54.9)1,395 (54.9)
1,525 (60.0)*21,395 (54.9)
1,525 (60.0)*21,525 (60.0) 1,525 (60.0) 1,525 (60.0)
Rear mm (in) 1,390 (54.7)1,390 (54.7)
1,505 (59.3)*21,390 (54.7)
1,505 (59.3)*21,505 (59.3) 1,505 (59.3) 1,505 (59.3)
Ground clearance mm (in)180 (7.1)
190 (7.5)*4180 (7.1)
190 (7.5)*4
240 (9.4)*2180 (7.1)
190 (7.5)*4
240 (9.4)*2230 (9.4)230 (9.4)
240 (9.4)*3
225 (8.9)*5230 (9.1)
240 (9.4)*3
225 (8.9)*5
*1: On step bumper equipped models
*2: 4WD appearance models
*3: With optional 255/70R16 tires
*4: With optional 195R15C tires
*5: With optional 255/60R17 tires
*6: Roof rail equipped models
IDENTIFICATION INFORMATION
GI-4006

Inspection and Adjustment
DRIVE SHAFT (4WD)
Drive shaft joint type
Final drive side TS82F
Wheel side ZF100*
Fixed joint axial end play
limit mm (in)1 (0.04)
Diameter mm (in)
Wheel side (D
1) 29.0 (1.142)
Grease
QualityNissan genuine grease or
equivalent
Capacity g (oz)
Final drive side 95 - 105 (3.35 - 3.70)
Wheel side* 115 - 125 (4.06 - 4.41)
Boot length mm (in)
Final drive side (L
1) 95 - 97 (3.74 - 3.82)
Wheel side (L
2)* 96 - 98 (3.78 - 3.86)
SFA877A
*: ZF100 (Wheel side) joint type has two types of material boot; one is
made of rubber and the other is made of plastic. Do not disas-
semble joint assembly made of plastic boot. If the boot or joint is
damaged, replace the drive shaft assembly.
SERVICE DATA AND SPECIFICATIONS (SDS)
FA-4002

STEERING SYSTEM
SECTION
ST
MODIFICATION NOTICE:
Tightening torque for air bag module has been changed.
CONTENTS
STEERING WHEEL AND STEERING
COLUMN.............................................................. 4002

ST