engine NISSAN QUEST 1996 V40 / 1.G Workshop Manual

WARNING
Operating the engine with the air cleaner
off can cause you or others to be burned.
The air cleaner not only cleans the air, it
stops flame if the engine backfires. If it
isn't there, and the engine backfires, you
could be burned. Don't drive with it off,
and be careful working on the engine
with the air cleaner off.
1) CLEANING
If your windshield is not clear after using
the windshield washer or if the wiper
blade chatters when running, wax or
other material may be on the blade or
windshield.
Clean the outside of the windshield with a
washer solution or a mild detergent. Your
windshield is clean if beads do not form
when rinsing with clear water.
Clean the blade by wiping it with a cloth
soaked in a washer solution or a mild
detergent. Then, rinse the blade with
clear water. If your windshield is still notclear after cleaning the blades and using
the wipers, replace the blades.
2) REPLACEMENT
1. Lift the wiper arm away from the wind-
shield.
2. Push the lock pin, then remove the wiper
blade.
3. Insert the new wiper blade to the wiper
arm until it clicks into place.
DI1018M
WIPER BLADES
7-14
ZB13-DX

CAUTION
After wiper blade replacement, return
the wiper arm to its original position.
Otherwise it may be damaged when the
engine hood is opened.
Make sure the wiper blade contacts the
glass, otherwise the arm may be dam-
aged from wind pressure.
Rear wiper blade replacement
1. Lift wiper arm away from the windshield.
2. Push in the lock pin with a suitable tool,
then pull up on the blade.
3. Insert a new wiper blade onto the wiper
arm and press down until the blade clicks
into place.
ADI0581
7-15
ZB13-DX

With the engine running, check the distance
between the upper surface of the pedal and
the floor. If it is out of the range shown
above, see your NISSAN dealer.
WARNING
See your NISSAN dealer and have it
checked if the brake pedal height does
not return to normal.
SELF-ADJUSTING BRAKES
Your vehicle is equipped with self-adjusting
brakes.
The front disc-type brakes self-adjust every
time the brake pedal is applied. The rear
drum-type brakes also self-adjust every
time the brake pedal is applied. If the brake
pedal goes down farther than normal, see
your NISSAN dealer.
Brake pad wear indicators
The disc pads on your vehicle have audible
wear indicators. When a brake pad requires
replacement, it makes a high pitched scrap-
ing or screeching sound when the vehicle is
in motion whether or not the brake pedal is
depressed. Have the brakes checked as
soon as possible if the wear indicator sound
is heard.
Under some driving or climate conditions,
occasional brake squeak, squeal or other
noise may be heard. Occasional brake
noise during light to moderate stops is nor-
mal and does not affect the function or
performance of the brake system.
The rear drum brakes (if so equipped) do
not have audible wear indicators. ShouldADI0062ADI0027
PARKING BRAKE CHECK BRAKE PEDAL
7-16
ZB13-DX

you ever hear an unusually loud noise from
the rear drum brakes, have them inspected
as soon as possible by your NISSAN
dealer.
Proper brake inspection intervals should
be followed.For more information regard-
ing brake inspections, see the appropriate
maintenance schedule information in the
``Maintenance Schedule'' section of this
manual.Check the brake booster function as fol-
lows:
1. With the engine off, press and release
the brake pedal several times. When
brake pedal movement (distance of
travel) remains the same from one pedal
application to the next, continue on to the
next step.
2. While depressing the brake pedal, start
the engine. The pedal height should drop
a little.
3. With the brake pedal depressed, turn the
engine off. Keep the pedal depressed for
about 30 seconds; the pedal height
should not change.
4. Run the engine for one minute without
depressing the brake pedal, then turn it
off. Depress the brake pedal several
times. The pedal travel distance will de-
crease gradually with each depression
as the vacuum is released from the
booster.
If the brakes do not operate properly, see
your NISSAN dealer.
Engine compartment (headlight
fuses)
If a headlight does not come on, check for
an open fuse:
The left headlight (driver's side) fuse is
located in the left-hand fuse box, near the
radiator cap.
The right headlight (passenger side) fuse is
located in the right-hand fuse box, found in
the right-front corner of the engine compart-
ment.
ADI0576
BRAKE BOOSTER FUSES
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ZB13-DX

1. Turn the headlight switch to the OFF
position.
2. Open the engine hood.
3. Remove the appropriate fuse box cover.
4. Remove the fuse with the fuse puller
attached to the passenger compartment
fuse box cover.
5. If the fuse is open, replace it with a new
fuse.
Never use a fuse of a higher amperage
rating than that specified on the fuse box
cover.
6. If a new fuse opens again, have the
electrical system checked and repaired
by your NISSAN dealer.If the electrical equipment does not operate
and fuses are in good condition, check the
fusible links. If any of these fusible links are
melted, replace only with genuine NISSAN
parts.
If the new fusible link melts again, have the
system checked and repaired by your
NISSAN dealer.
ADI0575
FUSIBLE LINKS
7-18
ZB13-DX

Passenger compartment
If the electrical equipment does not operate,
check for an open fuse.
1. Remove the key from the ignition.
2. Open the fuse box cover. Refer to the
fuse label on the fuse box cover to locate
the fuse in question.
3. Remove the fuse with the fuse puller.
4. If the fuse is open, replace it with a new
fuse.Never use a fuse of a higher amperage
rating than that specified on the fuse box
cover.
5. If a new fuse opens again, have the
electrical system checked and repaired
by your NISSAN dealer.
HEADLIGHTS
The headlight is a semi-sealed beam type
which uses a replaceable headlight (halo-
gen) bulb. A bulb can be replaced from
inside the engine compartment without re-
moving the headlight assembly.
CAUTION
High pressure halogen gas is sealed
inside the halogen bulb. The bulb may
break if the glass envelope is scratched
or the bulb is dropped.
ADI0580ADI0048
LIGHT BULBS
7-19
ZB13-DX

Your new NISSAN has been designed to
have minimum maintenance requirements
with longer service intervals to save you
both time and money. However, some day-
to-day and regular maintenance is essential
to maintain your NISSAN's good mechani-
cal condition, as well as its emission and
engine performance.
It is the owner's responsibility to make sure
the specified maintenance, as well as gen-
eral maintenance, is performed.
As the vehicle owner, you are the only one
who can ensure that your vehicle receives
the proper maintenance care. You are a
vital link in the maintenance chain.
General maintenance
General maintenance includes those items
which should be checked during normal
day-to-day operation of the vehicle. They
are essential if your vehicle is to continue to
operate properly. It is your responsibility to
perform these procedures regularly as pre-
scribed.
These checks or inspections can be done
by yourself, a qualified technician or, if you
prefer, your NISSAN dealer.
Periodic maintenance
The maintenance items listed in this section
must be serviced at regular intervals.
However, under severe driving conditions,
additional or more frequent maintenance is
required.
Where to go for service
If maintenance service is required or your
vehicle appears to malfunction, have the
systems checked and tuned by an autho-
rized NISSAN dealer.
NISSAN technicians are well-trained spe-
cialists and are kept up to date with the
latest service information through technical
bulletins, service tips, and in-dealership
training programs. They are completely
qualified to work on NISSAN's vehiclesbe-
forethey work on your vehicle, rather than
after they have worked on it.
You can be confident that your NISSAN
dealer's service department performs the
best job to meet the maintenance require-
ments on your vehicle Ð in a reliable and
economic way.During the normal day-to-day operation of
the vehicle, general maintenance should be
performed regularly as prescribed in this
section. If you detect any unusual sounds,
vibrations or smells, be sure to check for the
cause or have your NISSAN dealer do it
promptly. In addition, you should notify your
NISSAN dealer if you think repairs are re-
quired.
When performing any checks or mainte-
nance work, closely observe the precau-
tions in the ``Do-it-yourself operations'' sec-
tion.
Additional information on the following
items with ``*'' can be found in the ``Do-it-
yourself operations'' section.
OUTSIDE THE VEHICLE
The maintenance items listed here should
be performed from time to time, unless
otherwise specified.
Tires*Ð Check the pressure with a gauge
periodically when at a service station, in-
cluding the spare, and adjust to the speci-
fied pressure if necessary. Check carefully
for damage, cuts or excessive wear.
Wheel nuts*Ð When checking the tires,
GENERAL MAINTENANCE
8-2
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make sure no nuts are missing, and check
for any loose nuts. Tighten if necessary.
Tire rotation*Ð Tires should be rotated
every 7,500 miles (12,000 km).
Wheel alignment and balanceÐIfthe
vehicle should pull to either side while driv-
ing on a straight and level road, or if you
detect uneven or abnormal tire wear, there
may be a need for wheel alignment.
If the steering wheel or seat vibrates at
normal highway speeds, wheel balancing
may be needed.
Windshield wiper blades*Ð Check for
cracks or wear if they do not wipe properly.
Doors and engine hoodÐ Check that all
doors and the engine hood operate prop-
erly. Also ensure that all latches lock se-
curely. Lubricate hinges, latches, rollers and
links if necessary. Make sure the secondary
latch keeps the hood from opening when
the primary latch is released.
When driving in areas using road salt or
other corrosive materials, check lubrication
frequently.INSIDE THE VEHICLE
The maintenance items listed here should
be checked on a regular basis, such as
when performing periodic maintenance,
cleaning the vehicle, etc.
Lights*Ð Make sure the headlights, stop
lights, tail lights, turn signal lights, and other
lights are all operating properly and installed
securely. Also check headlight aim.
Warning lights and buzzers/chimesÐ
Make sure all warning lights and
buzzers/chimes are operating properly.
Windshield wiper and washer*Ð Check
that the wipers and washer operate properly
and that the wipers do not streak.
Windshield defrosterÐ Check that the air
comes out of the defroster outlets properly
and in sufficient quantity when operating the
heater or air conditioner.
Steering wheelÐ Check for changes in
the steering conditions, such as excessive
freeplay, hard steering or strange noises.
SeatsÐ Check seat position controls such
as seat adjusters, seatback recliner, etc. to
ensure they operate smoothly and all
latches lock securely in every position.Check that the head restraints move up and
down smoothly and the locks hold securely
in all latched positions. Check that the seat
leg latches lock securely in every anchor
position for the folding down rear seat and
detachable rear seat (if so equipped).
Seat beltsÐ Check that all parts of the seat
belt system (e.g. buckles, anchors, adjust-
ers and retractors) operate properly and
smoothly, and are installed securely. Check
the belt webbing for cuts, fraying, wear or
damage.
Accelerator pedalÐ Check the pedal for
smooth operation and make sure the pedal
does not catch or require uneven effort.
Keep the floor mats away from the pedal.
BrakesÐ Check that the brakes do not pull
the vehicle to one side when applied.
Brake pedal*Ð Check the pedal for
smooth operation and make sure it has the
proper distance under it when depressed
fully. Check the brake booster function. Be
certain to keep floor mats away from the
pedal.
Parking brake*Ð Check that the pedal is
adjusted to specification and confirm that
your vehicle is held securely on a fairly
8-3
ZX

steep hill with only the parking brake ap-
plied.
Automatic transmission ``Park'' mecha-
nismÐ On a fairly steep hill check that your
vehicle is held securely with the selector
lever in the P (Park) position without apply-
ing any brakes.
UNDER THE HOOD AND
VEHICLE
The maintenance items listed here should
be checked periodically, for example, each
time you check the engine oil or refuel.
Windshield washer fluid* ÐCheck that
there is adequate fluid in the tank.
Engine coolant level*Ð Check the cool-
ant level when the engine is cold.
Radiator and hosesÐ Check the front of
the radiator and clean off any dirt, insects,
leaves, etc., that may have accumulated.
Make sure the hoses have no cracks, de-
formation, rot, or loose connections.
Brake fluid level*Ð Make sure the brake
fluid level is between the MAX and MIN
lines on the reservoir.
Battery*Ð Check the fluid level in eachcell. It should be between the MAX and MIN
lines.
Engine drive belts*Ð Make sure no belts
are frayed, worn, cracked or oily.
Engine oil level*Ð Check the level after
parking the vehicle on a level surface and
turning off the engine.
Power steering fluid level* and linesÐ
Check the level when the fluid is cold and
the engine is turned off. Check the lines for
proper attachment, leaks, cracks, etc.
Automatic transmission fluid level*Ð
Check the level after putting the selector
lever in P (Park) with the engine idling.
Exhaust systemÐ Make sure there are no
cracks, holes, loose joints or supports. If the
sound of the exhaust seems unusual or
there is a smell of exhaust fumes, immedi-
ately have the exhaust system inspected by
a qualified individual. (See the carbon mon-
oxide warning in the ``Starting and driving''
section.)
UnderbodyÐ The underbody is frequently
exposed to corrosive substances such as
those used on icy roads or to control dust. It
is very important to remove these sub-stances, otherwise rust forms on the floor
pan, frame, fuel lines and around the ex-
haust system. At the end of winter, the
underbody should be thoroughly flushed
with plain water, being careful to clean
those areas where mud and dirt may accu-
mulate. See the ``Appearance and interior
care'' section for additional information.
Fluid leaksÐ Check under the vehicle for
fuel, oil, water or other fluid leaks after the
vehicle has been parked for a while. Water
dripping from the air conditioner after use is
normal. If you should notice any leaks or if
gasoline fumes are evident, check for the
cause and have it corrected immediately.
8-4
ZX

SCHEDULE 1
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Perform at number of miles,
kilometers or months,
whichever comes first.Miles ý 1,000 3.75 7.5 11.25 15 18.75 22.5 26.25 30 33.75 37.5 41.25 45 48.75 52.5 56.25 60
(km ý 1,000) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72) (78) (84) (90) (96)
Months 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48
Emission control system maintenance
Drive belts See NOTE (1).I*
Air cleaner filter See NOTE (2). [R] [R]
Vapor linesI* I*
Fuel linesI* I*
Fuel filter See NOTE (3)*.
Engine coolantReplace every 30,000 miles (48,000 km) or 36 months.*
Engine oilRRRRRRRRRRRRRRRR
Engine oil filter (Use Nissan Premium type or equivalent.)RRRRRRRRRRRRRRRR
Spark plugs[R] [R]
Timing beltReplace every 105,000 miles (168,000 km).
NOTE: (1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months.
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) If vehicle is operated under extremely adverse weather conditions or in areas where ambient temperatures are either extremely low or
extremely high, the filters might become clogged. In such an event, replace them immediately.
* Maintenance items and intervals with ``*'' are recommended by NISSAN for reliable vehicle operation. The owner need not perform such
maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.
8-6
ZX