torque NISSAN TEANA 2003 Owners Manual

FRONT DISC BRAKE
BR-31
C
D
E
G
H
I
J
K
L
MA
B
BR

2. Apply rubber grease to piston boot. Cover piston end with piston
boot, and install cylinder side lip on piston boot properly into a
groove on cylinder body.
CAUTION:
Do not reuse piston boot.
3. Apply brake fluid to piston, and press piston into cylinder body
by hand to assemble piston side lip on piston boot properly into
groove on piston.
CAUTION:
Press piston evenly and vary the pressing point to prevent
cylinder inner wall from being rubbed.
4. Install sliding pins and sliding pin boots to torque member.
5. Apply PBC (Poly Butyl Cuprysil) grease or silicone-based
grease to the both side of inner shim and outer shim, install
inner shim and inner shim cover to inner pad and outer shim to
outer pad.
CAUTION:
Securely install inner shim cover according to shim mount-
ing direction.
6. Install pad retainer, inner pad assembly and outer pad assembly
to torque member.
CAUTION:

Securely assemble pad retainers so that it is not being
lifted up from torque member.
7. Press in piston until pads can be installed, and then install cylinder body to torque member.
NOTE:
Use a disc brake piston tool (commercial service tool) to easily press piston in.
8. Tighten sliding pin bolts to the specified torque.BR-26, "
Components"
SFIA2498E
SFIA2279E
PFIA0267E
PFIA0273E

REAR DISC BRAKE
BR-33
C
D
E
G
H
I
J
K
L
MA
B
BR

REAR DISC BRAKEPFP:44000
On-Board InspectionBFS000C2
PAD WEAR INSPECTION

Check pad thickness from the inspection hole on cylinder body.
Use a scale for inspection.
ComponentsBFS000C3
Standard thickness : 8.5 mm (0.335 in)
Repair limit thickness : 2.0 mm (0.079 in)
BRA0010D
1. Brake hose 2. Union bolt 3. Copper washer
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Cylinder body 8. Piston seal 9. Piston
10. Piston boot 11. Retaining ring 12. Inner shim cover
13. Inner shim 14. Inner pad 15. Pad retainer
16. Outer pad 17. Outer shim 18. Outer shim cover
19. Sliding pin boot 20. Bushing 21. Torque member mounting bolt
22. Washer 23. Torque member 24. Pad wear sensor
25. Inner pad (RH)
PFIA0810E

BR-34
REAR DISC BRAKE

WARNING:
Clean dust on caliper and brake pads with a vacuum dust collector to minimize the hazard of air borne
particles or other materials.
CAUTION:

While removing cylinder body, do never depress brake pedal because piston will pop out.

It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of caliper assembly. In this case, hang cylinder body with wire so as not to stretch
brake hose.

Do not damage piston boot.

If any shim is subject to serious corrosion, replace it with a new one.

Always replace shims and shim covers as a set when replacing brake pads.

Keep rotor clean from brake fluid.

Burnish brake contact surface after refinishing or replacing rotors, after replacing pads, or if a soft
pedal occurs at very low mileage. Refer to BR-39, "
BRAKE BURNISHING PROCEDURE" .
Removal and Installation of Brake PadBFS000C4
REMOVAL
1. Remove tyres from vehicle.
2. Remove upper sliding pin bolt.
3. Suspend cylinder body with wire, and remove pads, pad retainers and shims, and shim covers from
torque member.
INSTALLATION
1. Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease to the bosh side of inner shim and outer
shin, install inner shim, inner shim cover to inner pad, and outer shim, outer shim cover to outer pad.
2. Install pad retainers and pads to torque member.
3. Press in piston until pads can be installed, and then install cylin-
der body to torque member.
NOTE:
Using a disc brake piston tool (commercial service tool) to easily
press piston in.
CAUTION:
When replacing pads with new ones, press in piston until
pads can be installed. In this case, carefully monitor brake
fluid level in reservoir tank because brake fluid will return to
master cylinder reservoir tank.
4. Install upper sliding pin bolt and tighten to the specified torque. Refer to BR-33, "
Components" .
5. Secure disc rotor with wheel nut. Depress brake pedal a few times until it gets a responsive touch.
6. Check rear disc brake for drag.
7. Install tyres to vehicle.
Refer to GI-10, "Components" and the followings for the symbols in the figure.
1: Apply rubber grease.
2: Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease.
3: Apply polyglycol ether based lubricant.
: Apply brake fluid.
PFIA0273E

REAR DISC BRAKE
BR-35
C
D
E
G
H
I
J
K
L
MA
B
BR

Removal and Installation of Brake Caliper AssemblyBFS000C5
REMOVAL
1. Remove tyres from vehicle.
2. Secure disc rotor using wheel nut to wheel hub.
CAUTION:

Do not drop brake pad.

Put matching marks on both disc rotor and wheel hub
before removing disc rotor, if it is necessary to remove
disc rotor.
3. Drain brake fluid. Refer to BR-9, "
Drain and Refill" .
4. Remove union bolt and then disconnect brake hose from caliper
assembly.
5. Remove torque member bolts, and remove brake caliper
assembly.
6. Remove disc rotor.
INSTALLATION
CAUTION:

Refill with new brake fluid “DOT 3 or DOT 4”.

Do not reuse drained brake fluid.
1. Install disc rotor.
CAUTION:
Align the matching marks of disc rotor and wheel hub,
which were marked at the time of removal when reusing
disc rotor.
2. Install brake caliper assembly to vehicle, and tighten torque
member mounting bolts to the specified torque. refer to BR-33,
"Components" .
CAUTION:
Before installing torque member to vehicle, oil and grease
on washer seats on setting knuckle and torque member.
3. Install L-shaped pin of brake hose to caliper assembly as shown
in the figure, and then tighten union bolt to the specified torque.
Refer to BR-33, "
Components" .
CAUTION:

Do not reuse copper washer for union bolt.

Securely install brake hose to protrusion on caliper
assembly.
4. Refill with new brake fluid and bleed air. Refer to BR-10, "
Bleed-
ing Brake System" .
5. Check rear disc brake for drag.
6. Install tyres to vehicle.
SDIA2638E
PFIA0413E
SDIA2638E
SFIA2049E

BR-36
REAR DISC BRAKE

Disassembly and Assembly of Brake Caliper AssemblyBFS000C6
NOTE:
Do not remove torque member, pads, shims, shim covers, and pad retainers when disassembling and assem-
bling cylinder body.
DISASSEMBLY
1. Remove caliper assembly from vehicle. Refer to BR-35, "Removal and Installation of Brake Caliper
Assembly" .
2. Using a flat-bladed screwdriver remove retaining ring from cylin-
der body as shown in the figure.
3. Place a wooden block as shown in the figure, and blow air from
union bolt mounting hole to remove piston and piston boot.
CAUTION:
Do not get you fingers caught in piston.
4. Using a flat-bladed screwdriver remove piston seal from cylinder
body.
CAUTION:
Be careful not to damage a cylinder inner wall.
SBR028A
BRD0041D
SFIA2277E

REAR DISC BRAKE
BR-37
C
D
E
G
H
I
J
K
L
MA
B
BR

INSPECTION AFTER DISASSEMBLY
Cylinder Body
CAUTION:
Use new brake fluid to clean. Do not use mineral oils such as gasoline or kerosene.

Check inside surface of cylinder for score, rust wear, damage or foreign materials. If any of the above con-
ditions are observed, replace cylinder body.

Minor damage from rust or foreign materials may be eliminated by polishing surface with a fine emery
paper. Replace cylinder body if necessary.
To r q u e M e m b e r
Check for wear, cracks, and damage. If damage or deformation is present, replace torque member.
Piston
CAUTION:

Piston sliding surface is plated, do not polish with emery paper even if rust of foreign materials
are stuck to sliding surface.

Check piston for score, rust, wear, damage or presence of foreign materials. Replace if any of the
above condition are observed.
Sliding Pin Bolts and Sliding Pin Boots
Check sliding pin bolts and sliding pin boots, for wear, damage and cracks. If damage or deformation is
present, replace the applicable part.
ASSEMBLY
1. Apply polyglycol ether based lubricant to piston seal, and install
them to cylinder body.
CAUTION:
Do not reuse piston seal.
2. Apply rubber grease to piston boot. Cover piston end with piston
boot, and install cylinder side lip on piston boot properly into the
groove on cylinder body.
CAUTION:
Do not reuse piston boot.
3. Apply brake fluid to piston, and press piston into cylinder body
by hand to assemble piston side lip on piston boot properly into
groove on piston.
CAUTION:
Press piston evenly and vary the pressing point to prevent
cylinder inner wall from being rubbed.
SFIA2278E
SFIA2498E
SFIA2279E

BR-38
REAR DISC BRAKE

4. Fix piston boot with retaining ring.
CAUTION:

Make sure boot is firmly in cylinder body groove on.

Do not reuse retainer ring.
5. Apply PBC (Poly Butyl Cuprysil) grease or silicone-based
grease to between shim and shim cover. Install inner shim, inner
shim cover to inner pad, and outer shim, outer shim cover to
outer pad.
6. Install pad retainers and, inner pad assembly and outer pad
assembly to torque member.
CAUTION:
Securely assemble pad retainer so that it is not being lifted
up from torque member.
7. Install sliding pin boot to torque member.
8. Press in piston until pads can be installed, and then install cylin-
der body to torque member. Use a disc brake piston tool (commercial service tool) to easily press piston
in.
9. Install cylinder body to torque member, and then tighten sliding pin bolt to the specified torque. Refer to
BR-33, "
Components" .
SFIA2280E
PFIA0273E

PRECAUTIONS
BRC-3
[ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC

[ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BFS000CK
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemBFS000CL

Recommended fluid is brake fluid “DOT 3” or “DOT 4”. Refer to MA-14, "RECOMMENDED FLUIDS AND
LUBRICANTS" .

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas.

To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.

Never use mineral oils such as gasoline or kerosene. They will
ruin rubber parts of the hydraulic system.

Using a flare nut wrench when removing flare nuts, and use a
flare nut torque wrench when tighten brake tube flare nuts.

When installing brake tubes, be sure to check torque.

Before working, turn ignition switch OFF and disconnect electri-
cal connector of ABS actuator and electric unit (control unit) or
battery negative terminal.
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with
a dust collector.
Precautions for Brake ControlBFS000CM

During ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.

Just after starting vehicle after ignition switch ON, brake pedal may vibrate or motor operating noise may
be heard from engine room. This is a normal condition of operation check.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.

When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check brake booster operation, brake fluid
level, and fluid leaks.

If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.

If there is a radio, antenna, or antenna lead-in wire (including wiring) near control module, ABS function
may have a malfunction or error.

If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits, and improper wiring.
SBR820BA

BRC-4
[ABS]
PREPARATION

PREPARATIONPFP:00002
Special Service ToolsBFS000CN
Tool number
Tool nameDescription
GG94310000
Flare nut torque wrench
a:10 mm (0.39 in)Installing brake tube
NT406

BRC-22
[ABS]
TROUBLE DIAGNOSIS

For Fast and Accurate DiagnosisBFS000D3
PRECAUTIONS FOR DIAGNOSIS

Be sure to check the procedures of “How to Perform Trouble Diagnosis” in advance. Refer to GI-4, "Gen-
eral Precautions" .

Always erase memory after completing trouble diagnosis. Refer to BRC-17, "ERASE MEMORY" .

When checking continuity and voltage between units, be sure to check for disconnection, looseness,
bend, or collapse for connector terminals. Repair or replace applicable part if any non-standard condition
is detected.

Intermittent malfunctions may be caused by a poor connection in the harness, connectors, and terminals.
Move harnesses, harness connectors, and terminals by hand to make sure all connections are solid and
undamaged.

Do not to forcibly extend any connector terminal if a circuit tester is used for the check.

The symptom shown in the table below may occur, but the system is operating normally.
Basic InspectionBFS000D4
BRAKE FLUID LEVEL, LEAKAGE AND BRAKE PAD
1. Check fluid level in the brake fluid reservoir tank. Refill the brake fluid if fluid level is low.
2. Check the area around the brake piping and ABS actuator and electric unit (control unit) for leakage. If
leakage or oozing is detected, check as follows:

If ABS actuator and electric unit (control unit) connections are loose, tighten the flare nut of the piping to
the specified torque. Check again for leakage, and make sure that there is no fluid leakage.

If the flare nuts at the connections and the threads of the actuator are damaged, replace the damaged
parts. Then check again for leakage, and make sure that there is no fluid leakage.

If leakage or oozing is detected on the parts other than actuator connections, wipe with a clean cloth
and check again. If there is still leakage or oozing, replace the damaged part.

If leakage or oozing is detected on actuator body, wipe with a clean cloth and check again. If there is
still leakage or oozing, replace ABS actuator and electric unit (control unit).
CAUTION:
ABS actuator and electric unit (control unit) cannot be disassembled.
3. Check brake pad for wear. Refer to BR-26, "
PAD WEAR INSPECTION" in “FRONT DISC BRAKE”, BR-
33, "PAD WEAR INSPECTION" in “REAR DISC BRAKE”.
POWER SUPPLY CIRCUIT TERMINAL LOOSENESS AND BATTERY
Check battery for looseness on the battery positive/negative terminals and ground connection. Also make sure
that battery voltage does not drop.
Symptom Symptom description Result
Motor operation soundThis is the operation noise of the motor in the actuator, and there may be a slight sound
during ABS operation.
Normal
Just after the engine starts, the motor operating sound may be heard. This is a normal
status of the system operation check.
System operation check
soundWhen engine starts, “click” sound may be heard from engine room. This is normal condi-
tion of system operation check.Normal
ABS operation
(Longer stopping distance)When driving on roads with a low coefficient of friction, such as snowy roads or gravel
roads, the stopping distance is sometimes longer for vehicles equipped with ABS.
Therefore, when driving on such roads, drive at a sufficiently reduced speed to be safe.Normal