engine oil NISSAN TEANA 2003 Service Manual

EC-684
[VQ]
FUEL INJECTOR

FUEL INJECTORPFP:16600
Component DescriptionBBS0056J
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.
CONSULT-II Reference Value in Data Monitor ModeBBS0056K
Specification data are reference values.
SEF375Z
MONITOR ITEM CONDITION SPECIFICATION
B/FUEL SCHDLEC-440, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE"
INJ PULSE-B1
INJ PULSE-B2

Engine: After warming up

Shift lever: P or N

Air conditioner switch: OFF

No loadIdle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec

EC-742
[VQ]
IGNITION SIGNAL

3. CHECK OVERALL FUNCTION
Without CONSULT-II
1. Let engine idle.
2. Read the voltage signal between ECM terminals 60, 61, 62, 79,
80, 81 and ground with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as
shown below.
NOTE:
The pulse cycle changes depending on rpm at idle.
OK or NG
OK >>INSPECTION END
NG >> GO TO 10.
4. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
2. Check voltage between ECM terminals 119, 120 and ground
with CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> Go to EC-451, "
POWER SUPPLY AND GROUND CIR-
CUIT" .
PBIB1186E
SEC986C
Voltage: Battery voltage
MBIB0034E

IGNITION SIGNAL
EC-745
[VQ]
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EC

12. CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between ignition coil terminal 2 and ground.
Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 14.
NG >> GO TO 13.
13. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors F10, F211

Harness for open or short between ignition coil and ground
>> Repair open circuit or short to power in harness or connectors.
14. CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 60, 61, 62, 79, 80, 81 and ignition coil terminal 1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
15. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors F10, F211

Harness for open or short between ignition coil and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
16. CHECK IGNITION COIL WITH POWER TRANSISTOR
Refer to EC-746, "
Component Inspection" .
OK or NG
OK >> GO TO 17.
NG >> Replace ignition coil with power transistor.
17. CHECK INTERMITTENT INCIDENT
Refer to EC-450, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-17, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair open circuit or short to ground or short to power in harness connectors.Continuity should exist.
Continuity should exist.

EC-746
[VQ]
IGNITION SIGNAL

Component InspectionBBS00563
IGNITION COIL WITH POWER TRANSISTOR
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.
4. If NG, Replace ignition coil with power transistor.
If OK, go to next step.
5. Turn ignition switch OFF.
6. Reconnect all harness connectors disconnected.
7. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
8. Start engine.
9. After engine stalls, crank it two or three times to release all fuel
pressure.
10. Turn ignition switch OFF.
11. Remove ignition coil harness connectors to avoid the electrical
discharge from the ignition coils.
12. Remove ignition coil and spark plug of the cylinder to be
checked.
13. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
14. Connect spark plug and harness connector to ignition coil.
15. Fix ignition coil using a rope etc. with gap of 13 - 17 mm
between the edge of the spark plug and grounded metal portion
as shown in the figure.
16. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded part.
CAUTION:

Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.

It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
17. If NG, Replace ignition coil with power transistor.
Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]
1 and 2 Except 0 or ∞
1 and 3
Except 0
2 and 3
Spark should be generated.
PBIB0847E
PBIB2110E
PBIB2325E

EC-754
[VQ]
VIAS

VIAS Control Solenoid Valve
The VIAS control solenoid valve cuts the intake manifold vacuum
signal for power valve control. It responds to ON/OFF signals from
the ECM. When the solenoid is OFF, the vacuum signal from the
intake manifold is cut. When the ECM sends an ON signal the coil
pulls the plunger downward and feeds the vacuum signal to the
power valve actuator.
CONSULT-II Reference Value in Data Monitor ModeBBS00566
Specification data are reference values.
PBIB2108E
MONITOR ITEM CONDITION SPECIFICATION
VIAS S/V

Engine: After warming up1,800 - 3,600 rpm (VQ35DE engine)
1,800 - 3,750 rpm (VQ23DE engine)ON
Except above conditions OFF

EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
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SECTION EM
A
EM

ENGINE MECHANICAL
QR
PRECAUTIONS .......................................................... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Drain Engine Coolant ...................... 5
Precautions for Disconnecting Fuel Piping .............. 5
Precautions for Removal and Disassembly ............. 5
Precautions for Inspection, Repair and Replace-
ment ......................................................................... 5
Precautions for Assembly and Installation ............... 5
Parts Requiring Angle Tightening ............................. 6
Precautions For Liquid Gasket ................................. 6
REMOVAL OF LIQUID GASKET .......................... 6
LIQUID GASKET APPLICATION PROCEDURE ..... 6
PREPARATION ........................................................... 8
Special Service Tools ............................................... 8
Commercial Service Tools ...................................... 10
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING .............................................. 12
NVH Troubleshooting — Engine Noise .................. 12
Use the Chart Below to Help You Find the Cause
of the Symptom. ..................................................... 13
DRIVE BELTS ........................................................... 14
Checking Drive Belts .............................................. 14
Tension Adjustment ................................................ 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSTALLATION ................................................... 15
Removal and Installation of Drive Belt Auto-Ten-
sioner ..................................................................... 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
AIR CLEANER AND AIR DUCT ............................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSPECTION AFTER REMOVAL ....................... 18INSTALLATION ................................................... 18
Changing Air Cleaner Filter .................................... 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 18
INTAKE MANIFOLD ................................................. 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 21
INSPECTION AFTER INSTALLATION ................ 22
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST .......................................................................... 23
Removal and Installation ........................................ 23
REMOVAL ........................................................... 23
INSPECTION AFTER REMOVAL ....................... 24
INSTALLATION ................................................... 24
OIL PAN AND OIL STRAINER ................................. 26
Removal and Installation ........................................ 26
REMOVAL ........................................................... 26
INSPECTION AFTER REMOVAL ....................... 28
INSTALLATION ................................................... 28
INSPECTION AFTER INSTALLATION ................ 30
IGNITION COIL ......................................................... 31
Removal and Installation ........................................ 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
SPARK PLUG(PLATINUM-TIPPED TYPE) .............. 32
Removal and Installation ........................................ 32
REMOVAL ........................................................... 32
INSPECTION AFTER REMOVAL ....................... 32
INSTALLATION ................................................... 33
FUEL INJECTOR AND FUEL TUBE ........................ 34
Removal and Installation ........................................ 34
REMOVAL ........................................................... 34
INSTALLATION ................................................... 36
INSPECTION AFTER INSTALLATION ................ 38
ROCKER COVER ..................................................... 39
Removal and Installation ........................................ 39
REMOVAL ........................................................... 39
INSTALLATION ................................................... 40

EM-2 CAMSHAFT ............................................................... 41
Removal and Installation ........................................ 41
REMOVAL ........................................................... 41
INSPECTION AFTER REMOVAL ........................ 44
INSTALLATION .................................................... 47
INSPECTION AFTER INSTALLATION ................ 49
Valve Clearance ...................................................... 50
INSPECTION ....................................................... 50
ADJUSTMENT .................................................... 51
TIMING CHAIN .......................................................... 53
Removal and Installation ........................................ 53
REMOVAL ........................................................... 54
INSPECTION AFTER REMOVAL ........................ 57
INSTALLATION .................................................... 58
OIL SEAL .................................................................. 62
Removal and Installation of Valve Oil Seal ............. 62
REMOVAL ........................................................... 62
INSTALLATION .................................................... 62
Removal and Installation of Front Oil Seal ............. 63
REMOVAL ........................................................... 63
INSTALLATION .................................................... 63
Removal and Installation of Rear Oil Seal .............. 64
REMOVAL ........................................................... 64
INSTALLATION .................................................... 64
CYLINDER HEAD ..................................................... 65
On-Vehicle Service ................................................. 65
CHECKING COMPRESSION PRESSURE ......... 65
Removal and Installation ........................................ 66
REMOVAL ........................................................... 66
INSPECTION AFTER REMOVAL ........................ 67
INSTALLATION .................................................... 68
INSPECTION AFTER INSTALLATION ................ 68
Disassembly and Assembly .................................... 70
DISASSEMBLY ................................................... 70
ASSEMBLY ......................................................... 71
Inspection After Disassembly ................................. 72
VALVE DIMENSIONS .......................................... 72
VALVE GUIDE CLEARANCE .............................. 73
VALVE GUIDE REPLACEMENT ......................... 73
VALVE SEAT CONTACT ..................................... 75
VALVE SEAT REPLACEMENT ........................... 75
VALVE SPRING SQUARENESS ......................... 76
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................... 76
ENGINE ASSEMBLY ................................................ 77
Removal and Installation ........................................ 77
REMOVAL ........................................................... 78
INSTALLATION .................................................... 79
INSPECTION AFTER INSTALLATION ................ 80
CYLINDER BLOCK ................................................... 81
Disassembly and Assembly .................................... 81
DISASSEMBLY ................................................... 82
ASSEMBLY ......................................................... 86
How to Select Piston and Bearing .......................... 91
DESCRIPTION .................................................... 91
HOW TO SELECT PISTON ................................. 92
HOW TO SELECT CONNECTING ROD BEAR-ING ....................................................................... 92
HOW TO SELECT MAIN BEARING .................... 95
Inspection After Disassembly .................................. 99
CRANKSHAFT END PLAY .................................. 99
CONNECTING ROD SIDE CLEARANCE ........... 99
PISTON TO PISTON PIN OIL CLEARANCE ....... 99
PISTON RING SIDE CLEARANCE ...................100
PISTON RING END GAP ..................................100
CONNECTING ROD BEND AND TORSION .....101
CONNECTING ROD BIG END DIAMETER ......101
CONNECTING ROD BUSHING OIL CLEAR-
ANCE .................................................................101
CYLINDER BLOCK DISTORTION ....................102
MAIN BEARING HOUSING INNER DIAMETER .103
PISTON TO CYLINDER BORE CLEARANCE ..103
CRANKSHAFT MAIN JOURNAL DIAMETER ...104
CRANKSHAFT PIN JOURNAL DIAMETER ......105
OUT-OF-ROUND AND TAPER OF CRANK-
SHAFT ...............................................................105
CRANKSHAFT RUNOUT ..................................105
CONNECTING ROD BEARING OIL CLEAR-
ANCE .................................................................105
MAIN BEARING OIL CLEARANCE ...................106
MAIN BEARING CRUSH HEIGHT ....................107
CONNECTING ROD BEARING CRUSH
HEIGHT .............................................................107
LOWER CYLINDER BLOCK MOUNTING BOLT
OUTER DIAMETER ...........................................107
CONNECTING ROD BOLT OUTER DIAMETER .107
SERVICE DATA AND SPECIFICATIONS (SDS) ....108
Standard and Limit ................................................108
GENERAL SPECIFICATIONS ...........................108
DRIVE BELT ......................................................108
EXHAUST MANIFOLD ......................................108
SPARK PLUG ....................................................108
CYLINDER HEAD ..............................................108
VALVE ................................................................109
CAMSHAFT AND CAMSHAFT BEARING .........113
CYLINDER BLOCK ............................................113
PISTON, PISTON RING AND PISTON PIN ......114
CONNECTING ROD ..........................................115
CRANKSHAFT ...................................................115
MAIN BEARING .................................................117
CONNECTING ROD BEARING .........................118
VQ
PRECAUTIONS .......................................................119
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................119
OPERATION PROCEDURE ..............................119
Precautions for Drain Engine Coolant ...................119
Precautions for Disconnecting Fuel Piping ...........119
Precautions for Removal and Disassembly ..........119
Precautions for Inspection, Repair and Replace-
ment ......................................................................119
Precautions for Assembly and Installation ............119

EM-3
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Parts Requiring Angle Tightening ......................... 120
Precautions for Liquid Gasket .............................. 120
REMOVAL OF LIQUID GASKET SEALING ...... 120
LIQUID GASKET APPLICATION PROCEDURE . 120
PREPARATION ....................................................... 122
Special Service Tools ........................................... 122
Commercial Service Tools .................................... 124
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ............................................ 126
NVH Troubleshooting — Engine Noise ................ 126
Use the Chart Below to Help You Find the Cause
of the Symptom. ................................................... 127
DRIVE BELTS ......................................................... 128
Checking Drive Belts ............................................ 128
Tension Adjustment .............................................. 128
ALTERNATOR AND A/C COMPRESSOR BELT . 129
POWER STEERING OIL PUMP BELT ............. 129
Removal and Installation ...................................... 129
REMOVAL ......................................................... 129
INSTALLATION ................................................. 129
AIR CLEANER AND AIR DUCT ............................. 131
Removal and Installation ...................................... 131
REMOVAL ......................................................... 131
INSPECTION AFTER REMOVAL ..................... 132
INSTALLATION ................................................. 132
Changing Air Cleaner Filter .................................. 132
REMOVAL ......................................................... 132
INSTALLATION ................................................. 132
INTAKE MANIFOLD COLLECTOR ........................ 133
Removal and Installation ...................................... 133
REMOVAL ......................................................... 134
INSPECTION AFTER REMOVAL ..................... 136
INSTALLATION ................................................. 136
INTAKE MANIFOLD ............................................... 138
Removal and Installation ...................................... 138
REMOVAL ......................................................... 138
INSPECTION AFTER REMOVAL ..................... 139
INSTALLATION ................................................. 139
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ....................................................................... 140
Removal and Installation ...................................... 140
REMOVAL ......................................................... 140
INSPECTION AFTER REMOVAL ..................... 142
INSTALLATION ................................................. 142
OIL PAN AND OIL STRAINER ............................... 145
Removal and Installation ...................................... 145
REMOVAL ......................................................... 145
INSPECTION AFTER REMOVAL ..................... 148
INSTALLATION ................................................. 148
INSPECTION AFTER INSTALLATION ............. 150
IGNITION COIL ....................................................... 152
Removal and Installation ...................................... 152
REMOVAL ......................................................... 152
INSTALLATION ................................................. 152
SPARK PLUG (PLATINUM-TIPPED TYPE) ........... 153
Removal and Installation ...................................... 153
REMOVAL ......................................................... 153
INSPECTION AFTER REMOVAL ..................... 153
INSTALLATION ................................................. 154FUEL INJECTOR AND FUEL TUBE ......................155
Removal and Installation ......................................155
REMOVAL .........................................................155
INSTALLATION .................................................157
INSPECTION AFTER INSTALLATION ..............159
ROCKER COVER ...................................................160
Removal and Installation ......................................160
REMOVAL .........................................................160
INSTALLATION .................................................161
FRONT TIMING CHAIN CASE ...............................163
Removal and Installation ......................................163
REMOVAL .........................................................163
INSTALLATION .................................................166
INSPECTION AFTER INSTALLATION ..............171
TIMING CHAIN ........................................................173
Removal and Installation ......................................173
REMOVAL .........................................................174
INSPECTION AFTER REMOVAL .....................180
INSTALLATION .................................................181
INSPECTION AFTER INSTALLATION ..............191
CAMSHAFT ............................................................192
Removal and Installation ......................................192
REMOVAL .........................................................192
INSPECTION AFTER REMOVAL .....................194
INSTALLATION .................................................197
INSPECTION AFTER INSTALLATION ..............201
Valve Clearance ...................................................202
INSPECTION ....................................................202
ADJUSTMENT ..................................................205
OIL SEAL ................................................................207
Removal and Installation of Valve Oil Seal ...........207
REMOVAL .........................................................207
INSTALLATION .................................................207
Removal and Installation of Front Oil Seal ...........208
REMOVAL .........................................................208
INSTALLATION .................................................208
Removal and Installation of Rear Oil Seal ............208
REMOVAL .........................................................208
INSTALLATION .................................................209
CYLINDER HEAD ...................................................210
On-Vehicle Service ...............................................210
CHECKING COMPRESSION PRESSURE .......210
Removal and Installation ......................................211
REMOVAL .........................................................211
INSPECTION AFTER REMOVAL .....................212
INSTALLATION .................................................213
INSPECTION AFTER INSTALLATION ..............215
Disassembly and Assembly ..................................215
DISASSEMBLY .................................................216
ASSEMBLY .......................................................216
Inspection After Disassembly ...............................218
VALVE DIMENSIONS ........................................218
VALVE GUIDE CLEARANCE ............................218
VALVE GUIDE REPLACEMENT .......................219
VALVE SEAT CONTACT ...................................220
VALVE SEAT REPLACEMENT .........................220
VALVE SPRING SQUARENESS .......................221
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD .............................221

EM-4 ENGINE ASSEMBLY ..............................................223
Removal and Installation ......................................223
REMOVAL .........................................................224
INSTALLATION ..................................................226
INSPECTION AFTER INSTALLATION ..............226
CYLINDER BLOCK .................................................228
Disassembly and Assembly ..................................228
DISASSEMBLY .................................................229
ASSEMBLY .......................................................233
How to Select Piston and Bearing ........................239
DESCRIPTION ..................................................239
HOW TO SELECT PISTON ...............................240
HOW TO SELECT CONNECTING ROD BEAR-
ING ....................................................................241
HOW TO SELECT MAIN BEARING ..................242
Inspection After Disassembly ...............................245
CRANKSHAFT END PLAY ................................245
CONNECTING ROD SIDE CLEARANCE .........245
PISTON TO PISTON PIN OIL CLEARANCE ....245
PISTON RING SIDE CLEARANCE ...................246
PISTON RING END GAP ..................................246
CONNECTING ROD BEND AND TORSION .....247
CONNECTING ROD BIG END DIAMETER ......247
CONNECTING ROD BUSHING OIL CLEAR-
ANCE .................................................................247
CYLINDER BLOCK DISTORTION ....................248
MAIN BEARING HOUSING INNER DIAMETER .249
PISTON TO CYLINDER BORE CLEARANCE ..249
CRANKSHAFT MAIN JOURNAL DIAMETER ...250
CRANKSHAFT PIN JOURNAL DIAMETER ......251
CRANKSHAFT OUT-OF-ROUND AND TAPER .251
CRANKSHAFT RUNOUT ..................................251
CONNECTING ROD BEARING OIL CLEAR-ANCE .................................................................251
MAIN BEARING OIL CLEARANCE ...................252
CRUSH HEIGHT OF MAIN BEARING ..............253
CRUSH HEIGHT OF CONNECTING ROD
BEARING ...........................................................253
MAIN BEARING CAP BOLT OUTER DIAMETER .253
CONNECTING ROD BOLT OUTER DIAMETER .253
DRIVE PLATE ....................................................254
OIL JET (VQ35DE) ............................................254
OIL JET RELIEF VALVE (VQ35DE) ..................254
SERVICE DATA AND SPECIFICATIONS (SDS) ....255
Standard and Limit ................................................255
GENERAL SPECIFICATIONS ...........................255
VALVE TIMING ..................................................255
DRIVE BELT ......................................................256
INTAKE MANIFOLD COLLECTOR, INTAKE
MANIFOLD AND EXHAUST MANIFOLD ..........256
SPARK PLUG ....................................................256
CAMSHAFT AND CAMSHAFT BEARING .........257
CYLINDER HEAD ..............................................260
CYLINDER BLOCK ............................................264
PISTON, PISTON RING AND PISTON PIN ......265
CONNECTING ROD ..........................................266
CRANKSHAFT ...................................................267
MAIN BEARING .................................................268
CONNECTING ROD BEARING .........................269

EM-6
[QR]
PRECAUTIONS


When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.

Replace with new gasket, packing, oil seal or O-ring.

Dowel pins are used for several parts alignment. When replacing and reassemling with dowel pins, make
sure that dowel pins are installed in the original portion.

Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction
and blockage.

Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.

Release air within route when refilling after draining coolant.

Before starting engine, apply fuel pressure to fuel lines with turning ignition switch “ON” (with engine
stopped). Then make sure that there are no leaks at fuel line connections.

After repairing, start engine and increase engine speed to check engine coolant, fuel, engine oil, and
exhaust gases for leakage.
Parts Requiring Angle TighteningBBS005KN

Use angle wrench [SST: KV10112100] for the final tightening of the following engine parts.
–Cylinder head bolts
–Lower cylinder block bolts
–Connecting rod cap bolts
–Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angle
tightening)
–Balancer unit

Do not use a torque value for final tightening.

The torque value for these parts are for a preliminary step.

Ensure thread and seat surfaces are clean and coated with engine oil.
Precautions For Liquid GasketBBS005KO
REMOVAL OF LIQUID GASKET

After removing the mounting nuts and bolts, separate the mating
surface using seal cutter (SST) and remove the old liquid gasket
sealing.
CAUTION:
Be careful not to damage the mating surfaces.

Tap seal cutter to insert it, and then slide it by tapping on the
side as shown in the figure.

In areas where seal cutter is difficult to use, use plastic hammer
to lightly tap the areas where the liquid gasket is applied.
CAUTION:
If for some unavoidable reason tool such as screwdriver is
used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using scraper, remove the old liquid gasket adhering to the liq-
uid gasket application surface and the mating surface.

Remove the liquid gasket completely from the groove of the
liquid gasket application surface, mounting bolts and bolt
holes.
2. Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
PBIC0275E
PBIC0003E