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[x] Cancel search | Manufacturer: NISSAN, Model Year: 2003, Model line: TEANA, Model: NISSAN TEANA 2003Pages: 3502, PDF Size: 74.56 MB
Page 2323 of 3502
![NISSAN TEANA 2003 Service Manual CYLINDER HEAD
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INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.](/img/5/57392/w960_57392-2322.png "NISSAN TEANA 2003 Service Manual CYLINDER HEAD
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INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.")
CYLINDER HEAD
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INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
Disassembly and AssemblyBBS004W8
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
PBIC2481E
Page 2334 of 3502
![NISSAN TEANA 2003 Service Manual EM-226
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ENGINE ASSEMBLY
6. Remove front suspension member mounting nuts and bolts. Refer to FSU-5, "FRONT SUSPENSION
ASSEMBLY" .
7. Carefully lower engine, transaxle and front suspension member](/img/5/57392/w960_57392-2333.png "NISSAN TEANA 2003 Service Manual EM-226
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ENGINE ASSEMBLY
6. Remove front suspension member mounting nuts and bolts. Refer to FSU-5, \"FRONT SUSPENSION
ASSEMBLY\" .
7. Carefully lower engine, transaxle and front suspension member")
EM-226
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ENGINE ASSEMBLY
6. Remove front suspension member mounting nuts and bolts. Refer to FSU-5, "FRONT SUSPENSION
ASSEMBLY" .
7. Carefully lower engine, transaxle and front suspension member assembly. When performing work,
observe the following caution.
CAUTION:
Confirm there is no interference with vehicle.
Make sure that all connection points have been disconnected.
Keep in mind the center of vehicle gravity changes. If necessary, use jack(s) to support vehicle
at rear jacking point(s) to prevent it from falling it off the lift.
Separation Work
1. Remove power steering oil pump, power steering piping and power steering bracket from engine and tran-
saxle assembly. Refer to PS-39, "
HYDRAULIC LINE" .
2. Remove starter motor. Refer to SC-14, "
STARTING SYSTEM" .
3. Disconnect harness connector of engine mounting insulators (front and rear).
4. Remove engine mounting (front) and engine mounting (rear) through-bolts.
5. Lift with hoist and separate engine and transaxle assembly from front suspension member.
CAUTION:
Before and during this lifting, always make sure that any harnesses are not connected.
6. Remove each engine mounting insulator and each engine mounting bracket from engine, transaxle and
front suspension member.
7. Separate engine and transaxle. Refer to AT- 2 4 1 , "
TRANSAXLE ASSEMBLY" (A/T), CVT-193, "TRAN-
SAXLE ASSEMBLY" (CVT).
INSTALLATION
Note the following, and install in the reverse order of removal.
Do not allow engine mounting insulator to be damage and careful no engine oil gets on it.
For a path with a specified installation orientation, refer to component figure in EM-223, "Removal and
Installation" .
Make sure all engine mounting insulators are seated properly, then tighten nuts and bolts.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Page 2335 of 3502
![NISSAN TEANA 2003 Service Manual ENGINE ASSEMBLY
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Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.Item Before starting engine Engine r](/img/5/57392/w960_57392-2334.png "NISSAN TEANA 2003 Service Manual ENGINE ASSEMBLY
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Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.Item Before starting engine Engine r")
ENGINE ASSEMBLY
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Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
Page 2419 of 3502
FUEL SYSTEM
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FUEL SYSTEMPFP:17503
Checking Fuel LinesBBS005AE
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
General PrecautionsBBS005AF
WARNING:
When replacing fuel line parts, be sure to observe the following.
Put a “CAUTION: FLAMMABLE” sign in the workshop.
Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher.
Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in
safe area.
CAUTION:
Use gasoline required by the regulations for octane number. Refer to GI-6, "Precautions for Fuel" .
Before removing fuel line parts, perform the following procedures:
–Release fuel pressure from the fuel lines. Refer to EC-49, "FUEL PRESSURE RELEASE"
(QR20DE), or EC-392, "FUEL PRESSURE RELEASE" (VQ23DE and VQ35DE).
–Disconnect the battery cable from negative terminal.
Always replace clamps with new ones.
Do not kink or twist tubes when they are being installed.
Perform work on level place.
Do not tighten hose clamps excessively to avoid damaging hoses.
After connecting fuel tube quick connectors, make sure
quick connectors are secure.
Ensure that connector and resin tube do not contact any
adjacent parts.
After installing tubes, make sure there is no fuel leakage at
connections in the following steps.
–Apply fuel pressure to fuel lines with turning ignition switch
“ON” (with engine stopped). Then check for fuel leaks at
connections.
–Start engine and rev it up and check for fuel leaks at con-
nections.
Use only a genuine NISSAN fuel filler cap as a replacement.
If an incorrect fuel filler cap is used, the “MIL” may come
on.
For servicing “Evaporative Emission System” parts, refer to
EC-27, "
EVAPORATIVE EMISSION SYSTEM" (QR20DE), or
EC-366, "
EVAPORATIVE EMISSION SYSTEM" (VQ23DE
and VQ35DE).
SMA803A
SBIA0504E
Page 2423 of 3502
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
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INSTALLATION
Note the following, and install in the reverse order of removal.
Fuel Level Sensor Unit, Fuel Filter and Fuel Pump Assembly
1. Install seal packing to fuel tank without any twist.
2. Align “B” with “A” as shown in the figure. Install fuel level sensor
unit, fuel filter and fuel pump assembly to fuel tank.
CAUTION:
Do not bend float arm during installing.
3. Tighten lock ring with lock ring wrench (commercial service tool).
CAUTION:
Install lock ring horizontally.
Quick Connector
Connect quick connector of fuel feed hose as follows:
1. Check the connection for damage or any foreign materials.
2. Align the connector with the tube, then insert the connector straight into the tube until a click sound is
heard.
3. After connecting, make sure that the connection is secure by following method.
Visually confirm that the two tabs are connected to the connector.
Pull the tube and the connector to make sure they are
securely connected.
Inspection Hole Cover
1. Install inspection hole cover with front mark (arrow) facing front of vehicle.
2. Lock clips by turning counter-clockwise.
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), then check connections for leaks by applying fuel pres-
sure to fuel piping.
2. Start engine and rev it up and make sure there are no fuel leaks at the fuel system connections.
A : Arrow mark (Fuel tank side)
B : Positioning mark
C : Fuel tank
: Vehicle front
PBIC4584J
PBIC1653E
Page 2425 of 3502
FUEL TANK
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7. Disconnect fuel filler hose and vent hose at the position shown
in the figure.
8. Disconnect EVAP hose at EVAP canister side.
9. Support the lower part of fuel tank with transmission jack.
CAUTION:
Support right and left part of flat bottom plate with pass-
ing board.
Because the height of right and left bottom plate is differ-
ent, horizontally support them with wood plate and things
like that.
Support the position that fuel tank mounting bands do
not engage.
10. Remove fuel tank mounting bands.
11. Supporting with hands, descend transmission jack carefully, and remove fuel tank.
CAUTION:
Make sure that all connection points have been disconnected.
Confirm there is no interference with vehicle.
12. Remove fuel filler tube, if necessary.
INSTALLATION
Note to the following, and install in the reverse order of removal.
Surely clamp fuel hoses and insert hose to the length below.
Be sure hose clamp is not placed on swelled area of fuel tube.
Tighten fuel hose clamp so that the distance between its lugs becomes to the following.
Before fixing fuel tank, temporarily install fuel filler tube.
CAUTION:
Use genuine fuel filler tube mounting bolts or equivalent. Make sure to tighten them to the speci-
fied torque.
To connect quick connector, refer to FL-7, "Quick Connector" .
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), and check connections for leakage by applying fuel pres-
sure to fuel piping.
2. Start engine and rev it up and make sure there are no fuel leaks at the fuel system tube and hose connec-
tions.
PBIC2528E
PBIC2529E
Fuel filler hose : 35 mm (1.38 in)
The other hoses : 25 mm (0.98 in)
Fuel tank side : 5 - 9 mm (0.20 - 0.35 in)
Fuel filler tube side : 7 - 11 mm (0.28 - 0.43 in)
Page 2501 of 3502
SQUEAK AND RATTLE TROUBLE DIAGNOSES
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FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not available through NISSAN Parts Department, can also be used to repair squeaks
and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingBIS000Z0
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks to
repair the noise.
Page 2581 of 3502
IDX-7
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IDX
ALPHABETICAL INDEX
SECPSV - Wiring diagram ............................. CVT-109
SEN/PW - Wiring diagram ................. EC-234, EC-591
SESCVT - Wiring diagram ............................... CVT-80
SHIFT - Wiring diagram ................... AT-217, CVT-181
Shift control ...................................................... CVT-20
Shift control system ....................................... CVT-176
Shift lock system .............................................. AT-216
Shift schedule ................................. CVT-40, CVT-198
Side air bag (satellite) sensor .......................... SRS-45
Side curtain air bag .......................................... SRS-42
Side trim .............................................................. EI-38
SMJ (super multiple junction) ............................ PG-76
Spark plug replacement(QR20DE) .................... MA-22
Spark plug replacement(VQ23DE and VQ35DE) .........
MA-32
Spark plug(VQ23DE and VQ35DE) ................. EM-153
Specification value ............................... EC-95, EC-440
Speedometer ........................................................ DI-4
Spiral cable ...................................................... SRS-37
SROOF - Wiring diagram .................................. RF-13
SRS - See Supplemental Restraint System ...... SRS-5
SRS Trouble diagnoses ..................................... SRS-7
SSV/A - Wiring diagram ..................................... AT-91
SSV/B - Wiring diagram ..................................... AT-96
Stall Test .......................................................... CVT-32
Stall test (A/T) .................................................... AT-43
Standardized relay ............................................. PG-77
START - Wiring diagram ................................... SC-15
Starter ................................................................ SC-14
Starting system .................................................. SC-14
Steering gear and linkage inspection ................ MA-41
Steering linkage ................................................. PS-17
Steering wheel and column ..................... PS-9, PS-12
Step motor .................................... CVT-153, CVT-157
STM - Wiring diagram .................................... CVT-154
Stop lamp ......................................................... LT-190
Stop lamp switch .. EC-245, EC-602, EC-626, EC-660
STOP/L - Wiring diagram ................................. LT-190
STSIG - Wiring diagram .................................. CVT-57
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-102, ATC-111
Sunroof .................................................. RF-10, RF-22
Sunshade ............................................................ EI-46
Supplemental Restraint System ........................ SRS-5
Suspension ........................................................ MA-42
Symbols and abbreviations ..................... GI-10, GI-23
Symptom matrix chart .......................... EC-60, EC-402
T
Tachometer .......................................................... DI-4
TCM circuit diagram ........................................ CVT-31
TCM function ................................................... CVT-18
TCM inspection table ........................... AT-64, CVT-40
TCV - Wiring diagram ........................ AT-106, CVT-90
Thermostat(QR20DE) ........................................ CO-24
Thermostat(VQ23DE and VQ35DE) .................. CO-50
Three way catalyst precautions ............................ GI-6
Three way catalyst(QR20DE) ............................ EM-23
Three way catalyst(VQ23DE and VQ35DE) ... EM-140
Throttle control motor ......................... EC-213, EC-568
Throttle control motor relay ................ EC-207, EC-562
Throttle position sensor (TPS) .......... EC-136, EC-157,
EC-229
, EC-231, EC-265, EC-479, EC-505, EC-586,
EC-588
, EC-645
Throttle valve closed position learning . EC-47, EC-389
Timing chain(QR20DE) ..................................... EM-53
Timing chain(VQ23DE and VQ35DE) ............. EM-173
Tire rotation ....................................................... MA-40
Torque converter installation AT-244, AT-355, CVT-196
Torque convertor clutch solenoid valve .......... CVT-89,
CVT-94
TPS1 - Wiring diagram ...................... EC-159, EC-507
TPS2 - Wiring diagram ...................... EC-138, EC-481
TPS3 - Wiring diagram ...................... EC-267, EC-647
Trouble diagnoses .............................................. GI-11
Trunk lid ........................................................... BL-131
Trunk lid opener - See Trunk lid ...................... BL-136
TURN - Wiring diagram .................................... LT-156
Turn signal lamp ............................................... LT-152
Two trip detection logic ........................ EC-33, EC-373
U
Unified meter and A/C amp. ............................... DI-27
V
Vacuum hose (brake system) ............................ BR-24
Vacuum hose drawing (Engine control) EC-69, EC-412
Valve clearance ................................................ EM-50
Valve clearance(VQ23DE and VQ35DE) ....... EM-202
Valve guide(QR20DE) ...................................... EM-73
Valve guide(VQ23DE and VQ35DE) EM-218, EM-219
Valve lifter(QR20DE) ........................................ EM-41
Valve lifter(VQ23DE and VQ35DE) ................ EM-196
Valve seat(QR20DE) ........................................ EM-75
Valve seat(VQ23DE and VQ35D) ................... EM-220
Valve seat(VQ23DE and VQ35DE) ................ EM-220
Valve spring(QR20DE) ..................................... EM-76
Valve spring(VQ23DE and VQ35DE) ............. EM-221
Variable induction air control system (VIAS) ... EC-753
VDC -Wiring diagram ...................................... BRC-49
Vehicle speed sensor (VSS) EC-183, EC-243, EC-622,
EC-624
, EC-762
VFD display ....................................................... AV-41
VIAS - Wiring diagram ..................................... EC-755
Viscosity number (SAE) .................................... MA-15
VSS A/T - Wiring diagram .................................. AT-82
VSSMTR - Wiring diagram ................................ AT-87
W
W/ANT - Wiring diagram .................................... AV-38
WARN - Wiring diagram ..................................... DI-37
Warning chime .................................................... DI-56
Warning lamps .................................................... DI-35
Washer, front ..................................................... WW-4
Page 2588 of 3502
IP-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not available through NISSAN Parts Department, can also be used to repair squeaks
and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingBIS00124
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks to
repair the noise.
Page 2657 of 3502
![NISSAN TEANA 2003 Service Manual TROUBLE DIAGNOSIS
LAN-53
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*: P range onlyLow beam request signal T R
Oil pressure switch signalRT
TR
Position light request signal T R R
Rear fog status signal T R
Re](/img/5/57392/w960_57392-2656.png "NISSAN TEANA 2003 Service Manual TROUBLE DIAGNOSIS
LAN-53
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*: P range onlyLow beam request signal T R
Oil pressure switch signalRT
TR
Position light request signal T R R
Rear fog status signal T R
Re")
TROUBLE DIAGNOSIS
LAN-53
[CAN]
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*: P range onlyLow beam request signal T R
Oil pressure switch signalRT
TR
Position light request signal T R R
Rear fog status signal T R
Rear window defogger switch signal T R
Sleep wake up signalTRR R
RT
Turn indicator signal T R
Door lock/unlock/trunk open request signal R T
Hazard warning lamp request signal R T
Ignition knob switch signal R T
Key warning signal T R
Starter permission signal R T
3rd position switch signal T R
A/C switch/indicator signalRT
TR
Distance to empty signal T R
Fuel level low warning signal T R
Stop lamp switch signal T R
Vehicle speed signalRT
RRRRR T R
Steering angle sensor signal R T R
A/T CHECK indicator lamp signal R T
A/T position indicator lamp signal
R
*RR T
Output shaft revolution signal R T
ABS warning lamp signal R T
Brake warning lamp signal R T
SLIP indicator lamp signal R T
VDC OFF indicator lamp signal R T
VDC operation signalRT
Front wiper stop position signal R T
High beam status signal R R T
Low beam status signal R R T
Rear window defogger control signal R R R TSignals
ECM
ADP
AFS
BCM
I-KEY
M&A
STRG
DISP
TCM
ABS
IPDM-E