service NISSAN TEANA 2003 Service Manual

EC-50
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BASIC SERVICE PROCEDURE

2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
Without CONSULT-II
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel pres-
sure cannot be completely released because J31 models do not have fuel return system.
CAUTION:

The fuel hose connection method used when taking fuel pressure check must not be used for
other purposes.

Be careful not to scratch or put debris around connection area when servicing, so that the quick
connector maintains sealability with O-rings inside.

When installing fuel hose quick connector, refer to EM-19, "INTAKE MANIFOLD" .
1. Release fuel pressure to zero. Refer to EC-49, "
FUEL PRESSURE RELEASE" .
2. Prepare fuel hose and fuel hose clamp for fuel pressure check, and connect fuel pressure gauge.

Use suitable fuel hose for fuel pressure check (genuine NISSAN fuel hose without quick connector).

To avoid unnecessary force or tension to hose, use moderately long fuel hose for fuel pressure check.

Do not use the fuel hose for checking fuel pressure with damage or cracks on it.

Use Pressure Gauge to check fuel pressure.
3. Remove fuel hose. Refer to EM-19, "
INTAKE MANIFOLD" .

Do not twist or kink fuel hose because it is plastic hose.

Do not remove fuel hose from quick connector.

Keep the original fuel hose to be free from intrusion of dust or foreign substances with a suitable cover.
SEF214Y
PBIB2110E

BASIC SERVICE PROCEDURE
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4. Install the fuel pressure gauge as shown in the figure.

Wipe off oil or dirt from hose insertion part using cloth moist-
ened with gasoline.

Apply proper amount of gasoline between top of the fuel tube
and No.1 spool.

Insert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.

Use NISSAN genuine hose clamp (part number: 16439
N4710 or 16439 40U00).

When reconnecting fuel line, always use new clamps.

When reconnecting fuel hose, check the original fuel hose for
damage and abnormality.

Use a torque driver to tighten clamps.

Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08
in).

Make sure that clamp screw does not contact adjacent parts.
5. After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
6. Turn ignition switch ON, and check for fuel leakage.
7. Start engine and check for fuel leakage.
8. Read the indication of fuel pressure gauge.

Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false
readings.

During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
9. If result is unsatisfactory, go to next step.
10. Check the following.

Fuel hoses and fuel tubes for clogging

Fuel filter for clogging

Fuel pump

Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.Tightening
torque:1 - 1.5 N·m (0.1 - 0.15 kg-m, 9 - 13 in-lb)
At idling: Approximately 350 kPa (3.5 bar, 3.57 kg/cm
2 , 51 psi)
PBIB0669E
PBIB1977E

EC-54
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TROUBLE DIAGNOSIS

Detailed Flow
1. GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the EC-56, "
DIAGNOSTIC WORKSHEET" .
>> GO TO 2.
2. CHECK DTC*1
1. Check DTC*1 .
2. Perform the following procedure if DTC*
1 is displayed.
–Record DTC*1 and freeze frame data*2 . (Print them out with CONSULT-II.)
–Erase DTC*1 . (Refer to EC-35, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION"
.)
–Study the relationship between the cause detected by DTC*1 and the symptom described by the cus-
tomer. (Symptom Matrix Chart is useful. Refer to EC-60, "
Symptom Matrix Chart" .)
3. Check related service bulletins for information.
Is any symptom described and any DTC detected?
Symptom is described, DTC*1 is displayed>>GO TO 3.
Symptom is described, DTC*
1 is not displayed>>GO TO 4.
Symptom is not described, DTC*
1 is displayed>>GO TO 5.
3. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MI ON).
DIAGNOSIS WORK SHEET is useful to verify the incident.
Connect CONSULT-II to the vehicle in “DATA MONITOR (AUTO TRIG)” mode and check real time diagnosis
results.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
DIAGNOSIS WORK SHEET is useful to verify the incident.
Connect CONSULT-II to the vehicle in “DATA MONITOR (AUTO TRIG)” mode and check real time diagnosis
results.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.

TROUBLE DIAGNOSIS
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5. PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC Confirmation Procedure for the displayed DTC*
1 , and then make sure that DTC*1 is detected
again.
At this time, always connect CONSULT-II to the vehicle, and check diagnostic results in real time on “DATA
MONITOR (AUTO TRIG)”.
If two or more DTCs*
1 are detected, refer to EC-58, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
NOTE:

Freeze frame data*2 is useful if the DTC*1 is not detected.

Perform Overall Function Check if DTC Confirmation Procedure is not included on Service Manual. This
simplified check procedure is an effective alternative though DTC*
1 cannot be detected during this check.
If the result of Overall Function Check is NG, it is the same as the detection of DTC*
1 by DTC Confirma-
tion Procedure.
Is DTC*
1 detected?
Ye s > > G O T O 1 0 .
No >> Check according to EC-105, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
6. PERFORM BASIC INSPECTION
Perform EC-40, "
Basic Inspection" .
With CONSULT-II>>GO TO 7.
Without CONSULT-II>>GO TO 9.
7. PERFORM DATA MONITOR (SPEC) MODE
With CONSULT-II
Make sure that “MAS A/F SE-B1”, “B/FUEL SCHDL”, and “A/F
ALPHA-B1” are within the SP value using CONSULT-II “DATA MON-
ITOR (SPEC)” mode. Refer to EC-95, "
Inspection Procedure" .
Are they within the SP value?
Ye s > > G O T O 9 .
No >> GO TO 8.
8. DETECT MALFUNCTIONING PART BY TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Detect malfunctioning part according to EC-96, "
Diagnostic Procedure" .
Is malfunctioning part detected?
Ye s > > G O T O 11 .
No >> GO TO 9.
9. DETECT MALFUNCTIONING SYSTEM BY SYMPTOM MATRIX CHART
Detect malfunctioning system according to EC-60, "
Symptom Matrix Chart" based on the confirmed symptom
in step 4, and determine the trouble diagnosis order based on possible causes and symptom.
>> GO TO 10.
SEF601Z

EC-82
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TROUBLE DIAGNOSIS

INSPECTION PROCEDURE
Refer to GI-34, "CONSULT-II Start Procedure" .
WORK SUPPORT MODE
Work Item
*: This function is not necessary in the usual service procedure.
SELF-DIAG RESULTS MODE
Self Diagnostic Item
Regarding items of DTC and 1st trip DTC, refer to EC-10, "INDEX FOR DTC" .
Freeze Frame Data and 1st Trip Freeze Frame Data
*: The items are the same as those of 1st trip freeze frame data.WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE

FUEL PUMP WILL STOP BY TOUCHING “START” DUR-
ING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS.When releasing fuel pressure
from fuel line
IDLE AIR VOL LEARN

THE IDLE AIR VOLUME THAT KEEPS THE ENGINE
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.When learning the idle air volume
SELF-LEARNING CONT

THE COEFFICIENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF-
FICIENT.When clearing the coefficient of
self-learning control value
TARGET IDLE RPM ADJ*

IDLE CONDITION When setting target idle speed
TARGET IGN TIM ADJ*

IDLE CONDITION When adjusting target ignition tim-
ing
Freeze frame data
item*Description
DIAG TROUBLE
CODE
[PXXXX]

The engine control component part/control system has a trouble code, it is displayed as PXXXX. (Refer to
EC-10, "
INDEX FOR DTC" .)
FUEL SYS-B1

“Fuel injection system status” at the moment a malfunction is detected is displayed.

One mode in the following is displayed.
“Mode2”: Open loop due to detected system malfunction
“Mode3”: Open loop due to driving conditions (power enrichment, deceleration enleanment)
“Mode4”: Closed loop - using oxygen sensor(s) as feedback for fuel control
“Mode5”: Open loop - has not yet satisfied condition to go to closed loop
COOLANT TEMP [°C]
or [°F]

The engine coolant temperature at the moment a malfunction is detected is displayed.
L-FUEL TRM-B1 [%]

“Long-term fuel trim” at the moment a malfunction is detected is displayed.

The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
than short-term fuel trim.
S-FUEL TRM-B1 [%]

“Short-term fuel trim” at the moment a malfunction is detected is displayed.

The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
schedule.
ENGINE SPEED
[rpm]

The engine speed at the moment a malfunction is detected is displayed.
VEHICL SPEED [km/
h] or [mph]

The vehicle speed at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
[msec]

The base fuel schedule at the moment a malfunction is detected is displayed.
INT/A TEMP SE [°C]
or [°F]

The intake air temperature at the moment a malfunction is detected is displayed.

EC-122
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DTC P0011 IVT CONTROL

4. CHECK OIL PRESSURE WARNING LAMP
1. Start engine.
2. Check oil pressure warning lamp and confirm it is not illumi-
nated.
OK or NG
OK >> GO TO 5.
NG >> Go to LU-7, "
OIL PRESSURE CHECK" .
5. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-123, "
Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace intake valve timing control solenoid valve.
6. CHECK CRANKSHAFT POSITION SENSOR (POS)
Refer to EC-174, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace crankshaft position sensor (POS).
7. CHECK CAMSHAFT POSITION SENSOR (PHASE)
Refer to EC-182, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace camshaft position sensor (PHASE).
8. CHECK CAMSHAFT (INTAKE)
Check the following.

Accumulation of debris to the signal plate of camshaft rear end

Chipping signal plate of camshaft rear end
OK or NG
OK >> GO TO 9.
NG >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft.
9. CHECK TIMING CHAIN INSTALLATION
Check service records for any recent repairs that may cause timing chain misaligned.
Are there any service records that may cause timing chain misaligned?
Ye s o r N o
Yes >> Check timing chain installation. Refer to EM-53, "TIMING CHAIN" .
No >> GO TO 10.
PBIA8559J
PBIB0565E

EC-346
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SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureBBS005JV
Idle Speed and Ignition TimingBBS005JW
*: Under the following conditions:

Air conditioner switch: OFF

Electric load: OFF (Lights, heater fan & rear window defogger)

Steering wheel: Kept in straight-ahead position
Mass Air Flow SensorBBS005JX
*: Engine is warmed up to normal operating temperature and running under no-load.
Intake Air Temperature SensorBBS005JY
Engine Coolant Temperature SensorBBS005JZ
Crankshaft Position Sensor (POS)BBS005K2
Refer to EC-174, "Component Inspection" .
Camshaft Position Sensor (PHASE)BBS005K3
Refer to EC-182, "Component Inspection" .
Heated Oxygen Sensor 1 HeaterBBS005K0
Heated Oxygen sensor 2 HeaterBBS005K1
Throttle Control MotorBBS005K4
Fuel InjectorBBS005K5
Fuel PumpBBS005K6
Fuel pressure at idle
Approximately 350 kPa (3.5bar, 3.57kg/cm2 , 51psi)
Target idle speed No load* (in N or P position) 700±50 rpm
Air conditioner: ON In N or P position 700 rpm or more
Ignition timing In N or P position 15±5° BTDC
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle0.7 - 1.0V*
Temperature °C (°F) Resistance kΩ
25 (77)1.800 - 2.200
80 (176)0.283 - 0.359
Temperature °C (°F) Resistance kΩ
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Resistance [at 25°C (77°F)] 3.3 - 4.0Ω
Resistance [at 25°C (77°F)] 5.0 - 7.0Ω
Resistance [at 25°C (77°F)] Approximately 1 - 15Ω
Resistance [at 10 - 60°C (50 - 140°F)] 11.1 - 14.5Ω
Resistance [at 25°C (77°F)] 0.2 - 5.0Ω

PRECAUTIONS
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BBS004XC
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
On Board Diagnostic (OBD) System of EngineBBS004XD
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of
a malfunction causing emission deterioration.
CAUTION:

Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MI to light up.

Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)

Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-71, "
HAR-
NESS CONNECTOR" .

Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MI to light up due to the short circuit.

Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM
before returning the vehicle to the customer.
PrecautionBBS004XE

Always use a 12 volt battery as power source.

Do not attempt to disconnect battery cables while engine is
running.

Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative
battery cable. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned OFF.

Before removing parts, turn ignition switch OFF and then
disconnect negative battery cable.
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PREPARATION
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PREPARATIONPFP:00002
Special Service ToolsBBS004XG
Tool number
Tool nameDescription
KV10117600
Fuel pressure check
adapterChecking fuel pressure with pressure gauge
KV10117100
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensors
with 22 mm (0.87 in) hexagon nut
KV10114400
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensors
a: 22 mm (0.87 in)
KV109E0010
Break-out boxMeasuring the ECM signals with a circuit tester
KV109E0080
Y-cable adapterMeasuring the ECM signals with a circuit tester
S-NT777
S-NT379
S-NT636
S-NT825
S-NT826

EC-356
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PREPARATION

Commercial Service ToolsBBS004XH
Tool name Description
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant
temperature sensor
Oxygen sensor thread
cleanerReconditioning the exhaust system threads
before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for
Zirconia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for
Titania Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL
specification MIL-A-
907)Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
S-NT653
S-NT705
AEM488
S-NT779