oil pressure NISSAN TEANA 2003 Service Manual

AT-3
D
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B
AT
CONSULT-II Reference Value .............................. 167
Diagnostic Procedure ........................................... 167
TROUBLE DIAGNOSIS FOR SYMPTOMS ............ 168
Wiring Diagram — AT — NONDTC ...................... 168
A/T CHECK Indicator Lamp Does Not Come On . 173
Engine Cannot Be Started in “P” and “N” Position . 175
In “P” Position, Vehicle Moves Forward or Backward
When Pushed ....................................................... 176
In “N” Position, Vehicle Moves ............................. 176
Large Shock. “N” → “R” Position .......................... 177
Vehicle Does Not Creep Backward in “R” Position . 179
Vehicle Does Not Creep Forward in “D”, “3”, “2” or
“1” Position ........................................................... 181
Vehicle Cannot Be Started From D
1 ..................... 182
A/T Does Not Shift: D
1 → D2 or Does Not Kickdown:
D
4 → D2 ............................................................... 184
A/T Does Not Shift: D
2 → D3 ............................... 186
A/T Does Not Shift: D
3 → D4 ............................... 188
A/T Does Not Perform Lock-up ............................ 191
A/T Does Not Hold Lock-up Condition ................. 193
Lock-up Is Not Released ...................................... 195
Engine Speed Does Not Return To Idle (Light Brak-
ing D
4 → D3 ) ....................................................... 195
A/T Does Not Shift: D
4 → 33 , When A/T Selector
Lever “D” → “3” .................................................... 197
A/T Does Not Shift: 3
3 → 22 , When Selector Lever
“3” → “2” Position ................................................. 198
A/T Does Not Shift: 2
2 → 11 , When Selector Lever
“2” → “1” Position ................................................. 200
Vehicle Does Not Decelerate By Engine Brake (D
4
→ 3
3 ) ................................................................... 203
Vehicle Does Not Decelerate By Engine Brake (3
3
→ 2
2 ) ................................................................... 205
Vehicle Does Not Decelerate By Engine Brake (2
2
→ 1
1 ) ................................................................... 208
TCM Self-diagnosis Does Not Activate ................ 210
TRANSMISSION CONTROL MODULE ..................211
Removal and Installation ....................................... 211
SHIFT CONTROL SYSTEM ................................... 213
Control Device Removal and Installation ............. 213
Adjustment of A/T Position ................................... 215
Checking of A/T Position ...................................... 215
A/T SHIFT LOCK SYSTEM .................................... 216
Description ........................................................... 216
Shift Lock System Electrical Parts Location ......... 216
Wiring Diagram — AT — SHIFT ........................... 217
Shift Lock Control Unit Reference Values ............ 221
Component Inspection ......................................... 222
ON-VEHICLE SERVICE ......................................... 225
Control Valve Assembly and Accumulators .......... 225
Park/Neutral Position (PNP) Switch ..................... 230
Differential Side Oil Seal Replacement ................ 231
Revolution Sensor Replacement .......................... 233
Turbine Revolution Sensor (Power Train Revolution
Sensor) Replacement .......................................... 234
AIR BREATHER HOSE .......................................... 236
Removal and Installation [Air Breather Hose (Oil
Catch Tank to Air Duct)] ....................................... 236
Removal and Installation [Oil Catch Tank and Air Breather Hose (A/T assembly to Oil catch tank)] . 239
TRANSAXLE ASSEMBLY ......................................241
Removal and Installation ......................................241
OVERHAUL ............................................................246
Components .........................................................246
Oil Channel ...........................................................252
Locations of Adjusting Shims, Needle Bearings and
Thrust Washers ....................................................253
Locations of Snap Rings .......................................254
DISASSEMBLY .......................................................255
Disassembly .........................................................255
REPAIR FOR COMPONENT PARTS .....................272
Manual Shaft ........................................................272
Oil Pump ...............................................................275
Control Valve Assembly ........................................280
Control Valve Upper Body ....................................289
Control Valve Lower Body ....................................293
Reverse Clutch .....................................................296
High Clutch ...........................................................301
Forward and Overrun Clutches ............................307
Low & Reverse Brake ...........................................315
Rear Internal Gear, Forward Clutch Hub and Over-
run Clutch Hub ......................................................319
Output Shaft, Idler Gear, Reduction Pinion Gear and
Bearing Retainer ...................................................323
Band Servo Piston Assembly ...............................329
Final Drive ............................................................335
ASSEMBLY .............................................................339
Assembly (1) .........................................................339
Adjustment (1) ......................................................340
Assembly (2) .........................................................345
Adjustment (2) ......................................................352
Assembly (3) .........................................................355
SERVICE DATA AND SPECIFICATIONS (SDS) ....362
General Specifications ..........................................362
Vehicle Speed Which Gear Shifting Occurs .........362
Vehicle Speed at When Lock-up Occurs/Releases .362
Stall Revolution .....................................................363
Line Pressure .......................................................363
Adjusting shims, Needle Bearings, Thrust Washers
and Snap Rings ....................................................363
Control Valves ......................................................364
Accumulator ..........................................................365
Clutch and Brakes ................................................366
Final Drive ............................................................367
Planetary Carrier and Oil Pump ............................367
Input Shaft ............................................................367
Reduction Pinion Gear .........................................367
Band Servo ...........................................................368
Output Shaft .........................................................368
Bearing Retainer ...................................................368
Total End Play .......................................................368
Reverse Clutch End Play ......................................368
Removal and Installation ......................................368
Shift Solenoid Valves ............................................368
Solenoid Valves ....................................................368
A/T Fluid Temperature Sensor ..............................368
Revolution Sensor ................................................369

PREPARATION
AT-9
D
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PREPARATIONPFP:00100
Special Service ToolsBCS000ZJ
Tool number
Tool nameDescription
KV381054S0
Puller

Removing differential side bearing outer race

Removing idler gear bearing outer race
a: 250 mm (9.84 in)
b: 160 mm (6.30 in)
ST33400001
Drift

Installing differential side oil seal

Installing oil pump housing oil seal
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
ST2505S001
Oil pressure gauge set
1. ST25051001
Oil pressure gauge
2. ST25052000
Hose
3. ST25053000
Joint pipe
4. ST25054000
Adapter
5. ST25055000
AdapterMeasuring line pressure
ST27180001
PullerRemoving idler gear
a: 100 mm (3.94 in)
b: 110 mm (4.33 in)
c: M8 x 1.25P
ST23540000
Pin punchRemoving and installing parking rod plate and
manual plate retaining pins
a: 2.3 mm (0.091 in) dia.
b: 4 mm (0.16 in) dia.
ST25710000
Pin punchAligning groove of manual shaft and hole of
transaxle case
a: 2 mm (0.08 in) dia.
NT414
NT086
NT097
NT424
NT442
NT410

AT-18
A/T CONTROL SYSTEM

CLUTCH AND BAND CHART

*1: Oil pressure is applied to both 2nd “apply” side and 3rd “release” side of band servo piston. However, brake band does not con-
tract because oil pressure area on the “release” side is greater than that on the “apply” side.

*2: Oil pressure is applied to 4th “apply” side in condition *1 above, and brake band contracts.

: Operates.

A: Operates when throttle opening is less than 3/16, activating engine brake.

B: Operates during “progressive” acceleration.

C: Operates but does not affect power transmission.

D: Operates when throttle opening is less than 3/16, but does not affect engine brake. Shift posi-
tionR/C
5H/C
6F/C
15O/C
17Band servo
F/O.C
16L/O.C
18L&R/B
19Lock-
upRemarks
2nd
apply3rd
release4th
apply
PPA R K
POSITION
RREVERSE
POSITION
NNEUTRAL
POSITION
1st D B B
D2nd A BAutomatic
shift
3rd A *1C C B1 ⇔ 2 ⇔ 3
⇔ 4
4th C *2C C
31st D B B
Automatic
shift
1 ⇔ 2 ⇔ 3 2nd A B
3rd A *1C C B
21stBB
Automatic
shift
1 ⇔ 2 ⇐ 3 2ndB
3rd *1C C B
11stBB
Locks (held
stationary)
in 1st speed
1 ⇐ 2 ⇐ 3 2ndB
3rd *1C C B

AT-30
A/T CONTROL SYSTEM

CONTROL OF SHIFT VALVES A AND B
Pilot pressure generated by the operation of shift solenoid valves A and B is applied to the end face of shift
valves A and B.
The figure above shows the operation of shift valve B. When the shift solenoid valve is “ON”, pilot pressure
applied to the end face of the shift valve overcomes spring force, moving the valve upward.
Lock-up ControlBCS000ZU
The torque converter clutch piston in the torque converter is locked to eliminate torque converter slip to
increase power transmission efficiency. The solenoid valve is controlled by an ON-OFF duty signal sent from
the TCM. The signal is converted to an oil pressure signal which controls the torque converter clutch piston.
CONDITIONS FOR LOCK-UP OPERATION
When vehicle is driven in 3rd and 4th gear position, vehicle speed and throttle opening are detected. If the
detected values fall within the lock-up zone memorized in the TCM, lock-up is performed.
TORQUE CONVERTER CLUTCH SOLENOID VALVE CONTROL
Lock-up Control System Diagram
SAT009J
Selector lever “D” position “3” position
Gear position D
4 , D333
Vehicle speed sensor More than set value
accelerator pedal position sensor Less than set opening
Closed throttle position signal OFF
A/T fluid temperature sensor More than 20°C (68°F)
SCIA5623E

A/T CONTROL SYSTEM
AT-33
D
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Control ValveBCS000ZW
FUNCTION OF CONTROL VALVES
Valve name Function
Pressure regulator valve, plug and sleeve
plugRegulates oil discharged from the oil pump to provide optimum line pressure for all driv-
ing conditions.
Pressure modifier valve and sleeve Used as a signal supplementary valve to the pressure regulator valve. Regulates pres-
sure-modifier pressure (signal pressure) which controls optimum line pressure for all
driving conditions.
Pilot valve Regulates line pressure to maintain a constant pilot pressure level which controls lock-up
mechanism, overrun clutch, shift timing.
Accumulator control valve Regulates accumulator back-pressure to pressure suited to driving conditions.
Manual valve Directs line pressure to oil circuits corresponding to select positions.
Hydraulic pressure drains when the shift lever is in Neutral.
Shift valve A Simultaneously switches three oil circuits using output pressure of shift solenoid valve A
to meet driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1st → 2nd → 3rd → 4th gears/4th →
3rd → 2nd → 1st gears) in combination with shift valve B.
Shift valve B Simultaneously switches two oil circuits using output pressure of shift solenoid valve B in
relation to driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1st → 2nd → 3rd → 4th gears/4th →
3rd → 2nd → 1st gears) in combination with shift valve A.
Overrun clutch control valve Switches hydraulic circuits to prevent engagement of the overrun clutch simultaneously
with application of the brake band in D
4 . (Interlocking occurs if the overrun clutch
engages during D
4 .)
1st reducing valve Reduces low & reverse brake pressure to dampen engine-brake shock when downshift-
ing from the 1st position 1
2 to 11 .
Overrun clutch reducing valve Reduces oil pressure directed to the overrun clutch and prevents engine-brake shock.
In the 1st and 2nd positions, line pressure acts on the overrun clutch reducing valve to
increase the pressure-regulating point, with resultant engine brake capability.
Torque converter relief valve Prevents an excessive rise in torque converter pressure.
Torque converter clutch control valve, plug
and sleeveActivates or inactivates the lock-up function.
Also provides smooth lock-up through transient application and release of the lock-up
system.
1-2 accumulator valve and piston Lessens the shock find when the 2nd gear band servo contracts, and provides smooth
shifting.
3-2 timing valve Switches the pace that oil pressure is released depending on vehicle speed; maximizes
the high clutch release timing, and allows for soft downshifting.
Shuttle valve Determines if the overrun clutch solenoid valve should control the 3-2 timing valve or the
overrun clutch control valve and switches between the two.
Cooler check valve At low speeds and with a small load when a little heat is generated, saves the volume of
cooler flow, and stores the oil pressure for lock-up.

TROUBLE DIAGNOSIS
AT-35
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Shift Solenoid Valve A and B
If non-standard solenoid signal is sent to TCM, use of certain gears is limited. Refer to chart shown below.

: Solenoid ON
×: Solenoid OFF
–: Non-standard condition
Line Pressure Solenoid Valve
If non-standard solenoid signal is sent to TCM, line pressure solenoid valve is turned OFF to achieve maxi-
mum oil pressure.
Torque Converter Clutch Solenoid Valve
If non-standard solenoid signal is sent to TCM, torque converter clutch solenoid valve is turned OFF to release
lock-up.
Overrun Clutch Solenoid Valve
If non-standard solenoid signal is sent to TCM, overrun clutch solenoid valve is turned OFF to engage overrun
clutch. This will result in more effective engine brake during deceleration.
Shift positionNormalMalfunction in solenoid
valve AMalfunction in solenoid
valve BMalfunction in solenoid
valves A and B
A B Gear A B Gear A B Gear A B Gear
“D” position

1st –
→×
3rd
→×–
3rd ––
3rd ×
2nd –
→× ×–––
××3rd – x×–––

×4th – x
→×–––
“3” position

1st –
→×
→×–––
×
2nd –
→× ×–––
××3rd – x×–––
“2” position

1st –
→×
→×–––
×
2nd –
→× ×–––
××3rd – x×–––
“1” position

1st –
→×
→×–––
×
2nd –
→× ×–––
××3rd – x×–––

AT-46
TROUBLE DIAGNOSIS

LINE PRESSURE TEST
Line Pressure Test Ports
Location of line pressure test ports are shown in the figure.

Always replace pressure plugs as they are self-sealing
bolts.
Line Pressure Test Procedure
1. Check ATF and engine oil levels. If necessary, add ATF or
engine oil.
2. Drive vehicle for approx. 10 minutes or until engine oil and ATF
reach operating temperature.
3. Install oil pressure gauge to corresponding line pressure test
port.
4. Set parking brake and block wheels.
SCIA3332E
ATF operating temperature: 50 - 80°C (122 -176°F)
SAT647B
SCIA4845E
SCIA7463E

TROUBLE DIAGNOSIS
AT-47
D
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5. Start engine and measure line pressure at idle and stall speed.
CAUTION:

Keep the brake pedal pressed all the way down during
measurement.

When measuring line pressure at stall speed, refer to AT-
43, "STALL TEST" .
Line Pressure
Judgement of Line Pressure Test
SAT493G
Engine speed rpmLine pressure kPa (bar, kg/cm2 , psi)
“D”, “3”, “2” and “1” positions “R” position
Idle 500 (5.00, 5.1, 73) 778 (7.78, 7.9, 113)
Stall 1,233 (12.33, 12.6, 179) 1,918 (19.18, 19.6, 278)
Judgement Suspected parts
At idleLine pressure is low in all positions.

Oil pump wear

Control piston damage

Pressure regulator valve or plug sticking

Spring for pressure regulator valve damaged

Fluid pressure leakage between oil strainer and pressure regulator valve

Clogged strainer
Line pressure is low in particular posi-
tion.

Fluid pressure leakage between manual valve and particular clutch

For example, line pressure is:
− Low in “R” and “1” positions, but
− Normal in “D”, “3” and “2” positions.
Therefore, fluid leakage exists at or around low and reverse brake circuit.
Refer to AT-18, "
CLUTCH AND BAND CHART" .
Line pressure is high.

Accelerator pedal position signal malfunction

A/T fluid temperature sensor damaged

Line pressure solenoid valve sticking

Short circuit of line pressure solenoid valve circuit

Pressure modifier valve sticking

Pressure regulator valve or plug sticking

Open in dropping resistor circuit
At stall
speedLine pressure is low.

Accelerator pedal position signal malfunction

Line pressure solenoid valve sticking

Short circuit of line pressure solenoid valve circuit

Pressure regulator valve or plug sticking

Pressure modifier valve sticking

Pilot valve sticking

TROUBLE DIAGNOSIS
AT-59
D
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Slips/Will Not
EngageVehicle will not
run in “R” position
(but runs in “D”,
“3”, “2” and “1”
positions). Clutch
slips.
Very poor accel-
eration.ON vehicle1. A/T positionAT- 2 1 5
2. Stall testAT- 4 3
3. Line pressure testAT- 4 6
4. Line pressure solenoid valveAT- 1 2 6
5. Control valve assemblyAT- 2 2 5
OFF vehicle6. Reverse clutchAT- 2 9 6
7. High clutchAT- 3 0 1
8. Forward clutchAT- 3 0 7
9. Overrun clutchAT- 3 0 7
10. Low & reverse brakeAT- 3 1 5
Vehicle will not
run in “D”, “3” and
“2” positions (but
runs in “1” and
“R” positions).ON vehicle 1. A/T positionAT- 2 1 5
OFF vehicle 2. Low one-way clutchAT- 2 5 5
Vehicle will not
run in “D”, “3”, “2”
and “1” positions
(but runs in “R”
position). Clutch
slips.
Very poor accel-
eration.ON vehicle1. A/T fluid levelAT- 1 4
2. Stall testAT- 4 3
3. Line pressure testAT- 4 6
4. Line pressure solenoid valveAT- 1 2 6
5. Control valve assemblyAT- 2 2 5
6. N-D accumulatorAT- 2 2 5
OFF vehicle7. Reverse clutchAT- 2 9 6
8. High clutchAT- 3 0 1
9. Forward clutchAT- 3 0 7
10. Forward one-way clutchAT- 3 1 9
11. Low one-way clutchAT- 2 5 5
Clutches or
brakes slip some-
what in starting.ON vehicle1. A/T fluid levelAT- 1 4
2. A/T positionAT- 2 1 5
3. Accelerator pedal position sensor
EC-272*1, EC-652*2
4. Line pressure testAT- 4 6
5. Line pressure solenoid valveAT- 1 2 6
6. Control valve assemblyAT- 2 2 5
7. N-D accumulatorAT- 2 2 5
OFF vehicle8. Forward clutchAT- 3 0 7
9. Reverse clutchAT- 2 9 6
10. Low & reverse brakeAT- 3 1 5
11. Oil pumpAT- 2 7 5
12. Torque converterAT- 2 5 5
Items Symptom Condition Diagnostic item Reference page

AT-60
TROUBLE DIAGNOSIS

Slips/Will Not
EngageNo creep at all.
AT- 1 7 9
, AT-181
ON vehicle1. A/T fluid levelAT- 1 42. Line pressure testAT- 4 6
3. Control valve assemblyAT-225
OFF vehicle4. Forward clutchAT-3075. Oil pumpAT-275
6. Torque converterAT-255
Almost no shock
or clutches slip-
ping in change
from D
1 to D2 .ON vehicle1. A/T fluid levelAT- 1 4
2. Accelerator pedal position sensor
EC-272*1, EC-652*2
3. Line pressure testAT- 4 6
4. Accumulator servo releaseAT-225
5. Control valve assemblyAT-225
OFF vehicle 6. Brake bandAT-329
Almost no shock
or slipping in
change from D
2
to D
3 .ON vehicle1. A/T fluid levelAT- 1 4
2. Accelerator pedal position sensor
EC-272*1, EC-652*2
3. Line pressure testAT- 4 6
4. Control valve assemblyAT-225
OFF vehicle5. High clutchAT-3016. Forward clutchAT-307
Almost no shock
or slipping in
change from D
3
to D
4 .ON vehicle1. A/T fluid levelAT- 1 4
2. Accelerator pedal position sensor
EC-272*1, EC-652*2
3. Line pressure testAT- 4 6
4. Control valve assemblyAT-225
OFF vehicle 5. Brake bandAT-329
Races extremely
fast or slips in
changing from D
4
to D
3 when
depressing pedal.ON vehicle1. A/T fluid levelAT- 1 4
2. Accelerator pedal position sensor
EC-272*1, EC-652*2
3. Line pressure testAT- 4 6
4. Line pressure solenoid valveAT-126
5. Shift solenoid valve AAT- 9 0
6. Control valve assemblyAT-225
OFF vehicle7. Brake bandAT-3298. Forward clutchAT-307
Races extremely
fast or slips in
changing from D
4
to D
2 when
depressing pedal.ON vehicle1. A/T fluid levelAT- 1 4
2. Accelerator pedal position sensor
EC-272*1, EC-652*2
3. Line pressure testAT- 4 6
4. Line pressure solenoid valveAT-126
5. Shift solenoid valve AAT- 9 0
6. Shift solenoid valve BAT- 9 5
7. Control valve assemblyAT-225
OFF vehicle8. Brake bandAT-3299. Forward clutchAT-307
Items Symptom Condition Diagnostic item Reference page