temperat NISSAN TEANA 2003 Service Manual

DTC P1217 ENGINE OVER TEMPERATURE
EC-223
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TBWM1496E

EC-224
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DTC P1217 ENGINE OVER TEMPERATURE

Diagnostic ProcedureBBS005GC
1. INSPECTION START
Do you have CONSULT-II?
Ye s o r N o
Yes >> GO TO 2.
No >> GO TO 3.
2. CHECK COOLING FAN OPERATION
With CONSULT-II
1. Start engine and let it idle.
2. Select “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
3. Make sure that cooling fans-1 and -2 operate at each speed
(LOW/MID/HI).
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to EC-225,
"CHECK COOLING FAN CONTROL CIRCUIT" .)
3. CHECK COOLING FAN OPERATION
Without CONSULT-II
1. Perform IPDM E/R auto active test and check cooling fan motors operation, refer to PG-21, "
Auto Active
Te s t" .
2. Make sure that cooling fans-1 and -2 operate at each speed (Low/Middle/High).
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to EC-225, "
CHECK COOLING FAN CONTROL CIRCUIT"
.)
4. CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the
pressure drops.
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 5.
NG >> Check the following for leak. Refer to CO-10, "
LEVEL
CHECK" .

Hose

Radiator

Water pump
SEF784Z
Testing pressure: 157 kPa (1.57 bar, 1.6 kg/cm2 , 23 psi)
SLC756AA

DTC P1217 ENGINE OVER TEMPERATURE
EC-225
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5. CHECK COMPONENT PARTS
Check the following.

Radiator cap (Refer to CO-14, "Checking Radiator Cap" .)

Thermostat (Refer to CO-24, "THERMOSTAT AND WATER CONTROL VALVE" .)

Engine coolant temperature sensor (Refer to EC-135, "Component Inspection" .)
OK or NG
OK >> GO TO 6.
NG >> Replace malfunctioning component.
6. CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-227, "
Main 12 Causes of Overheating" .
>>INSPECTION END
CHECK COOLING FAN CONTROL CIRCUIT
1. CHECK COOLILNG FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connectors E6.
3. Check voltage between IPDM E/R terminal 15 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. DETECT MALFUNCTIONING PART
Check the following.

40A fusible link

Harness for open or short between IPDM E/R and battery
>> Repair open circuit or short to ground in harness or connectors.
3. CHECK COOLING FAN GROUND CIRCUIT
1. Disconnect IPDM E/R harness connectors E8, E9.
2. Check harness continuity between IPDM E/R terminal 16, 38, 60 and ground.
Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or connectors.Voltage: Battery voltage
PBIB1681E
Continuity should exist.

EC-226
[QR]
DTC P1217 ENGINE OVER TEMPERATURE

4. CHECK COOLING FAN MOTOR-1 CIRCUIT-I
1. Disconnect cooling fan motor-1 harness connector.
2. Check voltage between cooling fan motor-1 terminals 1, 2 and
ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.

40A fusible link

Harness for open or short between cooling fan motor-1 and battery
>> Repair open circuit or short to ground in harness or connectors.
6. CHECK COOLING FAN MOTOR-1 CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E5.
3. Check harness continuity between cooling fan motor-1 terminal 3 and IPDM E/R terminal 8, cooling fan
motor-1 terminal 4 and IPDM E/R terminals 11, 12.
Refer to Wiring diagram.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB2130E
Voltage: Battery voltage
PBIB1670E

DTC P1217 ENGINE OVER TEMPERATURE
EC-227
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7. CHECK COOLING FAN MOTOR-2 CIRCUIT-I
1. Disconnect cooling fan motor-2 harness connector.
2. Check harness continuity between cooling fan motor-2 terminals
3, 4 and ground.
Refer to Wiring diagram.
3. Also check harness short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to power in harness or con-
nectors.
8. CHECK COOLING FAN MOTOR-2 CIRCUIT-II
1. Check harness continuity between cooling fan motor-2 terminal 1 and IPDM E/R terminal 13, cooling fan
motor-2 terminal 2 and IPDM E/R terminals 10, 14.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK COOLING FAN MOTORS
Refer to EC-228, "
Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace cooling fan motors.
10. CHECK INTERMITTENT INCIDENT
Perform EC-105, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-17, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair or replace harness or connector.
Main 12 Causes of OverheatingBBS005GD
Continuity should exist.
PBIB2130E
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference page
OFF 1

Blocked radiator

Blocked condenser

Blocked radiator grille

Blocked bumper

Visual No blocking —
2

Coolant mixture
Coolant tester 50 - 50% coolant mixture See MA-15 .
3

Coolant level
Visual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSee CO-10 .
4

Radiator cap
Pressure tester 59 - 98 kPa
(0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2 , 9 - 14 psi) (Limit)See CO-14
.
ON*
25
Coolant leaks
Visual No leaks See CO-10 .

EC-228
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DTC P1217 ENGINE OVER TEMPERATURE

*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-6, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionBBS005GE
COOLING FAN MOTOR-1 AND -2
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
ON*26
Thermostat
Touch the upper and
lower radiator hosesBoth hoses should be hot See CO-24 , and CO-13 .
ON*
17
Cooling fan
CONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-218
).
OFF 8

Combustion gas leak
Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39
Coolant temperature
gauge
Visual Gauge less than 3/4
when driving—

Coolant overflow to
reservoir tank
Visual No overflow during driving
and idlingSee CO-10 .
OFF*
410
Coolant return from
reservoir tank to radia-
tor
Visual Should be initial level in
reservoir tankSee CO-10 .
OFF 11

Cylinder head
Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)See EM-65 .
12

Cylinder block and pis-
tons
Visual No scuffing on cylinder
walls or pistonSee EM-81 . Engine Step Inspection item Equipment Standard Reference page
Cooling fan speedCooling fan motor terminals
(+) (−)
Middle (MID)1 3 and 4
2 3 and 4
1 and 2 3
1 and 2 4
High (HI) 1 and 2 3 and 4
SEF734W

EC-282
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EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVEPFP:14920
DescriptionBBS005IA
SYSTEM DESCRIPTION
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
CONSULT-II Reference Value in Data Monitor ModeBBS005IB
Specification data are reference values.
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
1
EVAP canister
purge flow controlEVAP canister purge volume
control solenoid valve Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery
Battery voltage*1
Throttle position sensor Throttle position
Accelerator pedal position sensor Closed throttle position
Heated oxygen sensor 1Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Wheel sensor
Vehicle speed*
2
SEF337U
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/V

Engine: After warming up

Air conditioner switch: OFF

Shift lever: N

No loadIdle 0%
2,000 rpm 20 - 30%

EC-304
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HO2S1

Diagnostic ProcedureBBS005IV
1. CHECK OVERALL FUNCTION
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “HO2S1 MNTR (B1)” in “DATA MONITOR” mode with
CONSULT-II.
3. Keep the engine speed at 2,000 rpm under no load, and make
sure that the monitors fluctuates between LEAN and RICH more
than five times in 10 seconds.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 10 seconds.
3. Set ECM in Diagnostic test mode - II (Heated oxygen sensor 1 monitor).
Refer to EC-37, "
HOW TO SWITCH DIAGNOSTIC TEST MODE" .
4. Keep the engine speed at 2,000 rpm under no load, and make
sure that the MI comes ON more than five times in 10 seconds.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
2. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body.
Refer to E C - 111 , "
Ground Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN →RICH
SEF820Y
SAT652J
PBIB2160E

HO2S1
EC-305
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3. CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Disconnect heated oxygen sensor 1 harness connector.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 74 and HO2S1
terminal 4.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
4. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 35 and HO2S1 terminal 1.
Refer to Wiring Diagram.
2. Check harness continuity between ECM terminal 35 or HO2S1 terminal 1 and ground.
Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK HEATED OXYGEN SENSOR 1
Refer to EC-305, "
Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 1.
6. CHECK INTERMITTENT INCIDENT
Refer to EC-105, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionBBS005IW
HEATED OXYGEN SENSOR 1
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “MANU TRIG” and adjust “TRIGGER POINT” to 100% in “DATA MONITOR” mode with CONSULT-
II. Continuity should exist.
PBIB2136E
Continuity should exist.
Continuity should not exist.

EC-306
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HO2S1

3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the follow-
ing steps.
5. Touch “RECORD” on CONSULT-II screen.
6. Check the following.

“HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes
from “RICH” to “LEAN” to “RICH” more than 5 times in 10 sec-
onds.
5 times (cycles) are counted as shown at right.

“HO2S1 (B1)” voltage goes above 0.6V at least once.

“HO2S1 (B1)” voltage goes below 0.3V at least once.

“HO2S1 (B1)” voltage never exceeds 1.0V.
CAUTION:

Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.

Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner and approved anti-seize lubricant.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Set voltmeter probes between ECM terminal 35 (HO2S1 signal) and ground.
3. Check the following with engine speed held at 2,000 rpm con-
stant under no load.

The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V
more than 5 times within 10 seconds.

The maximum voltage is over 0.6V at least 1 time.

The minimum voltage is below 0.3V at least 1 time.

The voltage never exceeds 1.0V.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V
→ 0 - 0.3V
CAUTION:

Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
SEF646Y
SEF217YA
SEF648Y
MBIB0018E