fuel filter NISSAN TEANA 2003 User Guide
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2003, Model line: TEANA, Model: NISSAN TEANA 2003Pages: 3502, PDF Size: 74.56 MB
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EM-3
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EMA
Parts Requiring Angle Tightening ......................... 120
Precautions for Liquid Gasket .............................. 120
REMOVAL OF LIQUID GASKET SEALING ...... 120
LIQUID GASKET APPLICATION PROCEDURE . 120
PREPARATION ....................................................... 122
Special Service Tools ........................................... 122
Commercial Service Tools .................................... 124
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ............................................ 126
NVH Troubleshooting — Engine Noise ................ 126
Use the Chart Below to Help You Find the Cause
of the Symptom. ................................................... 127
DRIVE BELTS ......................................................... 128
Checking Drive Belts ............................................ 128
Tension Adjustment .............................................. 128
ALTERNATOR AND A/C COMPRESSOR BELT . 129
POWER STEERING OIL PUMP BELT ............. 129
Removal and Installation ...................................... 129
REMOVAL ......................................................... 129
INSTALLATION ................................................. 129
AIR CLEANER AND AIR DUCT ............................. 131
Removal and Installation ...................................... 131
REMOVAL ......................................................... 131
INSPECTION AFTER REMOVAL ..................... 132
INSTALLATION ................................................. 132
Changing Air Cleaner Filter .................................. 132
REMOVAL ......................................................... 132
INSTALLATION ................................................. 132
INTAKE MANIFOLD COLLECTOR ........................ 133
Removal and Installation ...................................... 133
REMOVAL ......................................................... 134
INSPECTION AFTER REMOVAL ..................... 136
INSTALLATION ................................................. 136
INTAKE MANIFOLD ............................................... 138
Removal and Installation ...................................... 138
REMOVAL ......................................................... 138
INSPECTION AFTER REMOVAL ..................... 139
INSTALLATION ................................................. 139
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ....................................................................... 140
Removal and Installation ...................................... 140
REMOVAL ......................................................... 140
INSPECTION AFTER REMOVAL ..................... 142
INSTALLATION ................................................. 142
OIL PAN AND OIL STRAINER ............................... 145
Removal and Installation ...................................... 145
REMOVAL ......................................................... 145
INSPECTION AFTER REMOVAL ..................... 148
INSTALLATION ................................................. 148
INSPECTION AFTER INSTALLATION ............. 150
IGNITION COIL ....................................................... 152
Removal and Installation ...................................... 152
REMOVAL ......................................................... 152
INSTALLATION ................................................. 152
SPARK PLUG (PLATINUM-TIPPED TYPE) ........... 153
Removal and Installation ...................................... 153
REMOVAL ......................................................... 153
INSPECTION AFTER REMOVAL ..................... 153
INSTALLATION ................................................. 154FUEL INJECTOR AND FUEL TUBE ......................155
Removal and Installation ......................................155
REMOVAL .........................................................155
INSTALLATION .................................................157
INSPECTION AFTER INSTALLATION ..............159
ROCKER COVER ...................................................160
Removal and Installation ......................................160
REMOVAL .........................................................160
INSTALLATION .................................................161
FRONT TIMING CHAIN CASE ...............................163
Removal and Installation ......................................163
REMOVAL .........................................................163
INSTALLATION .................................................166
INSPECTION AFTER INSTALLATION ..............171
TIMING CHAIN ........................................................173
Removal and Installation ......................................173
REMOVAL .........................................................174
INSPECTION AFTER REMOVAL .....................180
INSTALLATION .................................................181
INSPECTION AFTER INSTALLATION ..............191
CAMSHAFT ............................................................192
Removal and Installation ......................................192
REMOVAL .........................................................192
INSPECTION AFTER REMOVAL .....................194
INSTALLATION .................................................197
INSPECTION AFTER INSTALLATION ..............201
Valve Clearance ...................................................202
INSPECTION ....................................................202
ADJUSTMENT ..................................................205
OIL SEAL ................................................................207
Removal and Installation of Valve Oil Seal ...........207
REMOVAL .........................................................207
INSTALLATION .................................................207
Removal and Installation of Front Oil Seal ...........208
REMOVAL .........................................................208
INSTALLATION .................................................208
Removal and Installation of Rear Oil Seal ............208
REMOVAL .........................................................208
INSTALLATION .................................................209
CYLINDER HEAD ...................................................210
On-Vehicle Service ...............................................210
CHECKING COMPRESSION PRESSURE .......210
Removal and Installation ......................................211
REMOVAL .........................................................211
INSPECTION AFTER REMOVAL .....................212
INSTALLATION .................................................213
INSPECTION AFTER INSTALLATION ..............215
Disassembly and Assembly ..................................215
DISASSEMBLY .................................................216
ASSEMBLY .......................................................216
Inspection After Disassembly ...............................218
VALVE DIMENSIONS ........................................218
VALVE GUIDE CLEARANCE ............................218
VALVE GUIDE REPLACEMENT .......................219
VALVE SEAT CONTACT ...................................220
VALVE SEAT REPLACEMENT .........................220
VALVE SPRING SQUARENESS .......................221
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD .............................221
Page 2417 of 3502
FL-1
FUEL SYSTEM
B ENGINE
CONTENTS
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SECTION FL
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FUEL SYSTEM
PREPARATION ........................................................... 2
Commercial Service Tools ........................................ 2
FUEL SYSTEM ........................................................... 3
Checking Fuel Lines ................................................. 3
General Precautions ................................................ 3
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND
FUEL PUMP ASSEMBLY ........................................... 4
Removal and Installation .......................................... 4
REMOVAL ............................................................. 4
INSTALLATION ..................................................... 7
INSPECTION AFTER INSTALLATION ................. 7FUEL TANK ................................................................ 8
Removal and Installation .......................................... 8
REMOVAL ............................................................. 8
INSTALLATION ..................................................... 9
INSPECTION AFTER INSTALLATION .................. 9
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 11
Standard and Limit .................................................. 11
Page 2420 of 3502
FL-4
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLYPFP:17042
Removal and InstallationBBS005AG
REMOVAL
WARNING:
Be sure to read “General Precautions” before working on the fuel system. Refer to FL-3, "
General Pre-
cautions" .
1. Check fuel level on fuel gauge. If fuel gauge indicates more than
the level as shown in the figure (full or almost full), drain fuel
from fuel tank until fuel gauge indicates level as shown in the fig-
ure or below.
NOTE:
Because fuel will be spilled when removing fuel level sensor unit
for the top of fuel is above the fuel level sensor unit installation
surface.
As a guide, fuel level becomes the position as shown in the
figure or below when approximately 10 (2-1/4 Imp gal) of
fuel are drained from fuel tank.
In a case that fuel pump does not operate, perform the follow-
ing procedure.
a. Insert hose of less than 25 mm (0.98 in) in diameter into fuel filler tube through fuel filler opening to draw
fuel from fuel filler tube.
b. Disconnect fuel filler hose from fuel filler tube. Refer to FL-8, "
FUEL TANK" .
c. Insert hose into fuel tank through fuel filler hose to draw fuel from fuel tank.
2. Release the fuel pressure from the fuel lines. Refer to EC-49, "
FUEL PRESSURE RELEASE" (QR20DE
), or EC-392, "
FUEL PRESSURE RELEASE" (VQ23DE and VQ35DE).
3. Open fuel filler lid.
4. Open fuel filler cap and release the pressure inside fuel tank.
5. Remove rear seat cushion. Refer to SE-112, "
REAR SEAT" .
1. Lock ring 2.Fuel level sensor unit, fuel filter and
fuel pump assembly3. Seal packing
PBIC2519E
KBIA1942J
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FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
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6. Remove inspection hole cover.
Remove cover by pushing it, then by turning clip clockwise 90
degrees and by matching both cover hole and clip shape.
7. Disconnect harness connector and quick connector.
Disconnect quick connector as follows:
Hold the sides of quick connector, push in tabs and pull out
fuel feed tube.
If quick connector sticks to tube of fuel level sensor unit, push
and pull quick connector several times until it starts to move.
Then disconnect quick connector by pulling.
PBIC2520E
PBIC2521E
SFE562A
Page 2422 of 3502
FL-6
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
CAUTION:
Quick connector can be disconnected when the tabs
are completely depressed. Do not twist it more than
necessary.
Do not use any tools to disconnected quick connector.
Keep resin tube away from heat. Be especially careful
when welding near the resin tube.
Prevent acid liquid such as battery electrolyte, etc.
from getting on resin tube.
Do not bend or twist resin tube during installation and
disconnection.
Do not remove the remaining retainer on hard tube (or
the equivalent) except when resin tube or retainer is
replaced.
When resin tube or hard tube (or the equivalent) is
replaced, also replace retainer with new one.
Replace same color retainer as before replacing.
To keep the connecting portion clean and to avoid
damage and foreign materials, cover them completely
with plastic bags or something similar.
8. Using fuel tank lock ring wrench (commercial service tool),
remove lock ring.
9. Remove fuel level sensor unit, fuel filter and fuel pump assem-
bly.
CAUTION:
Do not bend float arm during removal.
Avoid polluting the inside by residue fuel. Draw out with
avoiding inclination by supporting with a cloth.
Avoid impacts such as falling when handling compo-
nents.Retainer color: White
SBIA0504E
PBIC0163E
PBIC0240E
PBIC2522E
Page 2423 of 3502
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
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INSTALLATION
Note the following, and install in the reverse order of removal.
Fuel Level Sensor Unit, Fuel Filter and Fuel Pump Assembly
1. Install seal packing to fuel tank without any twist.
2. Align “B” with “A” as shown in the figure. Install fuel level sensor
unit, fuel filter and fuel pump assembly to fuel tank.
CAUTION:
Do not bend float arm during installing.
3. Tighten lock ring with lock ring wrench (commercial service tool).
CAUTION:
Install lock ring horizontally.
Quick Connector
Connect quick connector of fuel feed hose as follows:
1. Check the connection for damage or any foreign materials.
2. Align the connector with the tube, then insert the connector straight into the tube until a click sound is
heard.
3. After connecting, make sure that the connection is secure by following method.
Visually confirm that the two tabs are connected to the connector.
Pull the tube and the connector to make sure they are
securely connected.
Inspection Hole Cover
1. Install inspection hole cover with front mark (arrow) facing front of vehicle.
2. Lock clips by turning counter-clockwise.
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), then check connections for leaks by applying fuel pres-
sure to fuel piping.
2. Start engine and rev it up and make sure there are no fuel leaks at the fuel system connections.
A : Arrow mark (Fuel tank side)
B : Positioning mark
C : Fuel tank
: Vehicle front
PBIC4584J
PBIC1653E
Page 2424 of 3502
FL-8
FUEL TANK
FUEL TANKPFP:17202
Removal and InstallationBBS005AI
REMOVAL
WARNING:
Be sure to read “General Precautions” before working on the fuel system. Refer to FL-3, "
General Pre-
cautions" .
Drain fuel from fuel tank if necessary. Refer to FL-4, "REMOVAL" .
CAUTION:
For the safety work and to maintain fuel tank gravity at center, drain fuel to the level where fuel
tank weight at left and right becomes equal.
Perform work on level place.
1. Perform steps 2 to 7 of “REMOVAL” in “FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP
ASSEMBLY”. Refer to FL-4, "
REMOVAL" .
2. Remove center muffler. Refer to EX-2, "
EXHAUST SYSTEM" .
3. Remove center muffler mounting rubber. Refer to EX-2, "
EXHAUST SYSTEM" .
4. Move parking brake rear right and left cables from the lower part of fuel tank. Refer to PB-3, "
PA R K I N G
BRAKE CONTROL" .
5. Support bottom of rear suspension member with transmission jack, and descend rear suspension assem-
bly. Refer to RSU-5, "
REAR SUSPENSION ASSEMBLY" .
6. Remove fuel tank protector.
1. Fuel filler tube 2. Vent hose 3. Fuel tank
4. Fuel tank mounting band 5. Clip 6. Fuel tank protector
7. Fuel tank mounting band 8. Fuel filler hose 9. Grommet
10. Fuel filler cap 11. EVAP hose
PBIC2527E
Page 2578 of 3502
IDX-4
ALPHABETICAL INDEX
Electric throttle control actuator (VQ23DE and VQ35DE)
EM-137
Electrical load signal circuit ................ EC-280, EC-670
Electrical unit ..................................................... PG-74
Electrical units location ...................................... PG-67
Electronic ignition (EI) system ............. EC-23, EC-360
EMNT - Wiring diagram ................................... EC-673
ENG SS - Wiring diagram ................................ AT-117
Engine control circuit diagram ............. EC-70, EC-413
Engine control component parts location .......... EC-64,
EC-406
Engine control module (ECM) ............ EC-190, EC-538
Engine control system diagram and chart ........ EC-20,
EC-357
Engine coolant temperature sensor (ECTS) ... EC-131,
EC-474
Engine coolant(QR20DE) ................................. CO-10
Engine coolant(VQ23DE and VQ35DE) ........... CO-34
Engine fail-safe system ........................ EC-59, EC-401
Engine mounting control (Front) ...................... EC-672
Engine oil filter replacement(QR20DE) ............. MA-21
Engine oil filter replacement(VQ23DE and VQ35DE) ...
MA-31
Engine oil precautions .......................................... GI-8
Engine oil replacement(QR20DE) .................... MA-20
Engine oil replacementVQ23DE and VQ35DE . MA-30
Engine oil(QR20DE) ............................................ LU-7
Engine oil(VQ23DE and VQ35DE) .................... LU-19
Engine removal(QR20DE) ................................ EM-77
Engine removal(VQ23DE and VQ35DE) ........ EM-223
Engine trouble diagnoses ................................ EC-394
ETC1 - Wiring diagram ...................... EC-201, EC-556
ETC2 - Wiring diagram ...................... EC-209, EC-564
ETC3 - Wiring diagram ...................... EC-214, EC-569
EVAP canister ...................................... EC-29, EC-369
EVAP canister purge volume control solenoid valve ....
EC-282
, EC-677
EVAP vapor lines inspection ............................. MA-23
EVAP vapor lines inspection(VQ23DE and VQ35DE) ..
MA-34
EVAP vapor lines inspectionVQ23DE and VQ35DE ....
MA-33
Evaporative emission (EVAP) system . EC-27, EC-366
Evaporator ..................................................... ATC-144
Exhaust manifold(QR20DE) ............................. EM-23
Exhaust manifold(VQ23DE and VQ35DE) ..... EM-140
Exhaust system ................................................... EX-2
Exhaust system inspection ..................... EX-2, MA-35
Expansion valve ............................................. ATC-145
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F/FOG - Wiring diagram ................................... LT-129
F/LID - Wiring diagram ....................................... BL-45
F/PUMP - Wiring diagram .................. EC-296, EC-691
Floor trim ............................................................. EI-52
Flow charts ......................................................... GI-24
Fluid temparature sensor (CVT) ...................... CVT-69
Fluids ................................................................ MA-14
Fluorescent leak detector ............................. ATC-146
Fog lamp, front ................................................. LT-126
Freeze frame data .............................. EC-35, EC-376
FRO2 - Wiring diagram ..................... EC-302, EC-309
FRO2B1 - Wiring diagram ................ EC-697, EC-707
FRO2B2 - Wiring diagram ................ EC-699, EC-709
Front bumper ...................................................... EI-14
Front door ............................. BL-119, BL-123, GW-46
Front fog lamp .................................................. LT-126
Front passenger air bag .................................. SRS-39
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-46
Front side air bag ............................................ SRS-40
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTS - Wiring diagram ...................................... CVT-70
Fuel cut control (at no load high engine speed) EC-24,
EC-361
Fuel gauge ............................................................ DI-4
Fuel injector and fuel tube(QR20DE) ................ EM-34
Fuel injector and fuel tube(VQ23DE and VQ35DE) ......
EM-155
Fuel lid opener, electric ...................................... BL-44
Fuel line inspection .............................................. FL-3
Fuel line inspection(QR20DE) .......................... MA-20
Fuel line inspectionVQ23DE and VQ35DE ....... MA-30
Fuel pressure check ........................... EC-49, EC-392
Fuel pressure release ......................... EC-49, EC-392
Fuel pump ......................................... EC-295, EC-690
Fuel pump and gauge .......................................... FL-4
Fuel system ......................................................... FL-3
Fuel tank .............................................................. FL-8
Fuel tank vacuum relief valve ............. EC-29, EC-369
Fuse .................................................................. PG-16
Fuse and fusible link box .................................. PG-80
Fusible link ........................................................ PG-16
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Gauges ................................................................. DI-4
Glass ...................................... GW-11, GW-46, GW-50
Grease .............................................................. MA-14
Grille - See Exterior ............................................ EI-20
Ground distribution ........................................... PG-29
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H/AIM - Wiring diagram ................................... LT-122
H/LAMP - Wiring diagram .................................. LT-42
Harness connector ............................................ PG-71
Harness layout .................................................. PG-42
Hazard warning lamp ....................................... LT-152
Headlamp aiming control ...................... LT-99, LT-122
Headlamp leveler - See Headlamp aiming control ........
LT-122
Headlining - See Roof trim .................................. EI-54
Heated oxygen sensor 1 ..... EC-143, EC-150, EC-301
Heated oxygen sensor 1 (bank 1) .... EC-486, EC-496,
EC-696
Page 2979 of 3502
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION MA
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MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
DESCRIPTION ............................................................ 4
Pre-Delivery Inspection Items .................................. 4
GENERAL MAINTENANCE ....................................... 6
General Maintenance ............................................... 6
OUTSIDE THE VEHICLE ...................................... 6
INSIDE THE VEHICLE .......................................... 6
UNDER THE HOOD AND VEHICLE .................... 7
PERIODIC MAINTENANCE ....................................... 8
Periodic Maintenance ............................................... 8
ENGINE AND EMISSION CONTROL MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 10
ENGINE AND EMISSION CONTROL MAINTE-
NANCE ................................................................. 11
CHASSIS AND BODY MAINTENANCE ............. 12
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 13
RECOMMENDED FLUIDS AND LUBRICANTS ...... 14
Fluids and Lubricants ............................................. 14
SAE Viscosity Number ........................................... 15
GASOLINE ENGINE ........................................... 15
Anti-Freeze Coolant Mixture Ratio ......................... 15
ENGINE MAINTENANCE (QR20DE) ....................... 16
Checking Drive Belts .............................................. 16
Tension Adjustment ................................................ 16
Changing Engine Coolant ...................................... 16
DRAINING ENGINE COOLANT ......................... 16
REFILLING ENGINE COOLANT ........................ 17
FLUSHING COOLING SYSTEM ......................... 18
Checking Cooling System ...................................... 18
CHECKING COOLING SYSTEM HOSES .......... 19
CHECKING RADIATOR CAP .............................. 19
CHECKING RADIATOR SYSTEM FOR LEAKS ... 20
Checking Fuel Lines ............................................... 20
Changing Air Cleaner Filter .................................... 20VISCOUS PAPER TYPE ..................................... 20
Changing Engine Oil ............................................... 20
Changing Oil Filter .................................................. 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 22
INSPECTION AFTER INSTALLATION ................ 22
Checking and Changing Spark Plugs ..................... 22
REMOVAL ........................................................... 22
INSPECTION AFTER REMOVAL ....................... 23
INSTALLATION ................................................... 23
Checking EVAP Vapor Lines .................................. 23
ENGINE MAINTENANCE (VQ23DE AND VQ35DE) ... 24
Checking Drive Belts .............................................. 24
Tension Adjustment ................................................ 24
ALTERNATOR AND A/C COMPRESSOR BELT ... 25
POWER STEERING OIL PUMP BELT ................ 25
Changing Engine Coolant ....................................... 25
DRAINING ENGINE COOLANT .......................... 26
REFILLING ENGINE COOLANT ......................... 26
FLUSHING COOLING SYSTEM ......................... 27
Checking Cooling System ...................................... 28
CHECKING COOLING SYSTEM HOSES ........... 28
CHECKING RADIATOR CAP .............................. 28
CHECKING RADIATOR ...................................... 29
CHECKING COOLING SYSTEM FOR LEAKS ... 29
Checking Fuel Lines ............................................... 30
Changing Air Cleaner Filter .................................... 30
VISCOUS PAPER TYPE ..................................... 30
Changing Engine Oil ............................................... 30
Changing Oil Filter .................................................. 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
INSPECTION AFTER INSTALLATION ................ 32
Changing Spark Plug (Platinum-Tipped Type) ....... 32
REMOVAL ........................................................... 32
INSPECTION AFTER REMOVAL ....................... 32
INSTALLATION ................................................... 33
Checking Positive Crankcase Ventilation System ... 33
PCV (POSITIVE CRANKCASE VENTILATION)
VALVE ................................................................. 33
Page 2982 of 3502
MA-4
DESCRIPTION
DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsBLS0005D
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel lines and connections for leaks
Engine oil level and oil leaks
Brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnables
Engine performance