throttle NISSAN TEANA 2003 Service Manual

DTC P2138 APP SENSOR
EC-655
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Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureBBS00554
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body.
Refer to EC-457, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
47 WSensor power supply
(Throttle position sensor)[Ignition switch: ON]Approximately 5V
82 BSensor ground
(APP sensor 1)[Engine is running]

Warm-up condition

Idle speedApproximately 0V
83 GSensor ground
(APP sensor 2)[Engine is running]

Warm-up condition

Idle speedApproximately 0V
90 R/WSensor power supply
(APP sensor 1)[Ignition switch: ON]Approximately 5V
91 PSensor power supply
(APP sensor 2)[Ignition switch: ON]Approximately 5V
98 LGAccelerator pedal position
sensor 2[Ignition switch: ON]

Engine: Stopped

Accelerator pedal: Released0.28 - 0.48V
[Ignition switch: ON]

Engine: Stopped

Accelerator pedal: Fully depressedMore than 2.0V
106 WAccelerator pedal position
sensor 1[Ignition switch: ON]

Engine: Stopped

Accelerator pedal: Released0.65 - 0.87V
[Ignition switch: ON]

Engine: Stopped

Accelerator pedal: Fully depressedMore than 4.3V
PBIB2160E

DTC P2138 APP SENSOR
EC-657
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5. CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between APP sensor terminal 1 and ECM terminal 91.
Refer to Wiring Diagram.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors E206, M13

Harness for open between ECM and APP sensor
>> Repair open circuit in harness or connectors.
7. CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-III
Check harness for short to power and short to ground, between the following terminals.
OK or NG
OK >> GO TO 8.
NG >> Repair short to ground or short to power in harness or connectors.
8. CHECK THROTTLE POSITION SENSOR
Refer to EC-651, "
Component Inspection" .
OK or NG
OK >> GO TO 16.
NG >> GO TO 9.
9. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-389, "
Throttle Valve Closed Position Learning" .
3. Perform EC-389, "
Idle Air Volume Learning" .
>>INSPECTION END Continuity should exist.
ECM terminal Sensor terminal Reference Wiring Diagram
91 APP sensor terminal 1EC-654
47 Electric throttle control actuator terminal 1EC-647

DTC P2138 APP SENSOR
EC-659
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15. REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-389, "
Accelerator Pedal Released Position Learning" .
3. Perform EC-389, "
Throttle Valve Closed Position Learning" .
4. Perform EC-389, "
Idle Air Volume Learning" .
>>INSPECTION END
16. CHECK INTERMITTENT INCIDENT
Refer to EC-450, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionBBS00555
ACCELERATOR PEDAL POSITION SENSOR
1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Check voltage between ECM terminals 106 (APP sensor 1 sig-
nal), 98 (APP sensor 2 signal) and ground under the following
conditions.
4. If NG, replace accelerator pedal assembly and go to next step.
5. Perform EC-389, "
Accelerator Pedal Released Position Learning" .
6. Perform EC-389, "
Throttle Valve Closed Position Learning" .
7. Perform EC-389, "
Idle Air Volume Learning" .
Removal and InstallationBBS00556
ACCELERATOR PEDAL
Refer to ACC-3, "ACCELERATOR CONTROL SYSTEM" .
Terminal Accelerator pedal Voltage
106
(Accelerator pedal position
sensor 1)Fully released 0.65 - 0.87V
Fully depressed More than 4.3V
98
(Accelerator pedal position
sensor 2)Fully released 0.28 - 0.48V
Fully depressed More than 2.0V
MBIB0023E

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EC-677
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EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVEPFP:14920
DescriptionBBS0056B
SYSTEM DESCRIPTION
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
CONSULT-II Reference Value in Data Monitor ModeBBS0056C
Specification data are reference values.
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
1
EVAP canister
purge flow controlEVAP canister purge vol-
ume control solenoid valve Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery
Battery voltage*1
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Heated oxygen sensor 1Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Wheel sensor
Vehicle speed*
2
SEF337U
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/V

Engine: After warming up

Shift lever: P or N

Air conditioner switch: OFF

No loadIdle 0%
2,000 rpm —

VIAS
EC-753
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VIASPFP:14956
DescriptionBBS00565
SYSTEM DESCRIPTION
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
When the engine is running at medium speed, the ECM sends the ON signal to the VIAS control solenoid
valve. This signal introduces the intake manifold vacuum into the power valve actuator and therefore closes
the power valve.
Under this condition, the effective intake manifold length is equivalent to the total length of passage A and pas-
sage B. This long intake manifold provides increased amount of intake air, which results in improved suction
efficiency and higher torque.
When engine is running at low or high speed, the ECM sends the OFF signal to the VIAS control solenoid
valve and the power valve is opened.
Under this condition, the effective intake manifold length is equivalent to the length of passage B. This short-
ened intake manifold length results in enhanced engine output due to reduced suction resistance under high
speeds.
COMPONENT DESCRIPTION
Power Valve
The power valve is installed in intake manifold collector and used to
control the suction passage of the variable induction air control sys-
tem. It is set in the fully closed or fully opened position by the power
valve actuator operated by the vacuum stored in the surge tank. The
vacuum in the surge tank is controlled by the VIAS control solenoid
valve.
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
VIAS control VIAS control solenoid valve Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Battery Battery voltage*
PBIB1822E
PBIB2108E

SERVICE DATA AND SPECIFICATIONS (SDS)
EC-765
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureBBS0057G
Idle Speed and Ignition TimingBBS0057H
*: Under the following conditions:

Air conditioner switch: OFF

Electric load: OFF (Lights, heater fan & rear window defogger)

Steering wheel: Kept in straight-ahead position
Mass Air Flow SensorBBS0057I
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorBBS0057J
Engine Coolant Temperature SensorBBS0057K
Heated Oxygen Sensor 1 HeaterBBS0057L
Heated Oxygen sensor 2 HeaterBBS0057M
Crankshaft Position Sensor (POS)BBS0057N
Refer to EC-523, "Component Inspection" .
Camshaft Position Sensor (PHASE)BBS0057O
Refer to EC-532, "Component Inspection" .
Throttle Control MotorBBS0057P
Fuel InjectorBBS0057Q
Fuel pressure at idling kPa (bar, kg/cm2 , psi)Approximately 350 (3.5, 3.57, 51)
Target idle speed No load* (in P or N position)VQ23DE: 700 ± 50 rpm
VQ35DE: 625 ± 50 rpm
Air conditioner: ONIn P or N position VQ23DE: 750 rpm or more
VQ35DE: 700 rpm or more
Ignition timing In P or N position 15 ± 5° BTDC
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle0.9 - 1.1V (VQ23DE engine)*
1.0 - 1.3V (VQ35DE engine)*
Temperature °C (°F) Resistance kΩ
25 (77)1.800 - 2.200
80 (176)0.283 - 0.359
Temperature °C (°F)Resistance kΩ
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Resistance [at 25°C (77°F)] 3.3 - 4.0Ω
Resistance [at 25°C (77°F)] 5.0 - 7.0Ω
Resistance [at 25°C (77°F)] Approximately 1 - 15Ω
Resistance [at 10 - 60°C (50 - 140°F)]VQ23DE: 13.5 - 17.5Ω
VQ35DE: 11.1 - 14.5Ω

INTAKE MANIFOLD
EM-19
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INTAKE MANIFOLDPFP:14003
Removal and InstallationBBS0058Y
REMOVAL
1. Release fuel pressure. Refer to EC-49, "FUEL PRESSURE RELEASE" .
1. Vacuum hose 2. Intake manifold 3. PCV hose
4. Bracket 5. Gasket 6. Electric throttle control actuator
7. Gasket 8. Intake manifold support 9. Gasket
10. Vacuum hose 11.EVAP canister purge volume con-
trol solenoid valve12. Vacuum hose
13. Engine cover bracket (center) 14. Bracket
PBIC2415E

EM-20
[QR]
INTAKE MANIFOLD

2. Remove engine cover.
CAUTION:
Be careful not to damage or scratch engine cover.
3. Remove air cleaner case (upper) with mass air flow sensor and air duct assembly. Refer to EM-17, "
AIR
CLEANER AND AIR DUCT" .
4. Remove quick connector cap, and disconnect quick connector
at engine side. Refer to EM-34, "
FUEL INJECTOR AND FUEL
TUBE" .
5. Remove electric throttle control actuator with the following procedure:
a. Disconnect harness connector.
b. Loosen mounting bolts in reverse order as shown in the figure,
and remove electric throttle control actuator and gasket.
CAUTION:

Handle carefully to avoid any shock to electric throttle
control actuator.

Do not disassemble.
6. Disconnect harness, power steering piping, vacuum hose and PCV hose from intake manifold, and move
them aside.
7. Remove intake manifold support and gasket.
8. Disconnect sub-harness from fuel injector. Refer to EM-34, "
FUEL INJECTOR AND FUEL TUBE" .
9. Remove fuel tube and fuel injector assembly from intake manifold. Refer to EM-34, "
FUEL INJECTOR
AND FUEL TUBE" .
PBIC2423E
PBIC2175E
EMJ1612D

INTAKE MANIFOLD
EM-21
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10. Loosen mounting nuts and bolts in reverse order as shown in
the figure, and remove intake manifold (with fuel tube and fuel
injector assembly) and gasket.
CAUTION:

Do not disassemble intake manifold.

Cover engine openings to avoid entry of foreign materi-
als.
NOTE:
Disregard No. 6 when loosening.
INSTALLATION
Note the following, and install in the reverse order of removal.
Intake Manifold

If stud bolts were removed, install them and tighten to the specified torque below.

Check if gasket is not dropped from the installation groove of intake manifold.

Tighten in numerical order as shown in the figure.
NOTE:
No. 6 means double tightening of bolt No. 1.
Intake Manifold Support
Tighten mounting bolt from “A” to “B” in order as shown in the figure.
NOTE:
Tighten “A” in the figure together with electric throttle control actua-
tor. Refer to EM-21, "
Electric Throttle Control Actuator" for the tight-
ening procedure.
Electric Throttle Control Actuator

Tighten mounting bolts equally and diagonally in several steps
and in numerical order as shown in the figure.

Perform the “Throttle Valve Closed Position Learning” when har-
ness connector of electric throttle control actuator is discon-
nected. Refer to EC-47, "
Throttle Valve Closed Position
Learning" .

Perform the “Idle Air Volume Learning” and “Throttle Valve
Closed Position Learning” when electric throttle control actuator
is replaced. Refer to EC-47, "
Idle Air Volume Learning" .
PBIC2173E
: 10.8 N·m (1.1 kg-m, 8 ft-lb)
PBIC2173E
PBIC2628E
EMJ1612D

FUEL INJECTOR AND FUEL TUBE
EM-35
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a. Remove quick connector cap (engine side).
b. With the sleeve side of quick connector release facing quick connector, install quick connector release
onto fuel tube.
c. Insert quick connector release into quick connector until sleeve
contacts and goes no further. Hold quick connector release on
that position.
CAUTION:
Inserting quick connector release hard will not disconnect
quick connector. Hold quick connector release where it
contacts and goes no further.
d. Draw and pull out quick connector straight from fuel tube.
CAUTION:

Pull quick connector holding “A” position in the figure.

Do not pull with lateral force applied. O-ring inside quick
connector may be damaged.

Prepare container and cloth beforehand as fuel will leak out.

Avoid fire and sparks.

Keep parts away from heat source. Especially, be careful when welding is performed around
them.

Do not expose parts to battery electrolyte or other acids.

Do not bend or twist connection between quick connector and fuel feed hose during installa-
tion/removal.

To keep clean the connecting portion and to avoid dam-
age and foreign materials, cover them completely with
plastic bags or something similar.
4. Remove PCV hose. Refer to EM-19, "
INTAKE MANIFOLD" .
5. Disconnect harness connector from ignition coil.
6. Remove sub-harness for fuel injector.
7. Remove electric throttle control actuator and intake manifold support. Refer to EM-19, "
INTAKE MANI-
FOLD" .
KBIA0701E
KBIA0702E
PBIC2205E