alternator NISSAN TEANA 2003 Owner's Manual

MA-46
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitBLS00068
BELT DEFLECTION (QR20DE)
BELT DEFLECTION (VQ23DE AND VQ35DE)
ENGINE COOLANT CAPACITY (APPROXIMATE) (QR20DE)
Unit: (lmp qt)
ENGINE COOLANT CAPACITY (APPROXIMATE) (VQ23DE AND VQ35DE)
Unit: (lmp qt)
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
ENGINE OIL CAPACITY (APPROXIMATE) (QR20DE)
Unit: (lmp qt) Tension of drive belt Auto adjustment by auto-tensioner
Deflection adjustment Unit: mm (in)
Used belt
New belt
Limit After adjustment
Alternator and A/C compressor
belt7 (0.28)4.2 - 4.6
(0.17 - 0.18)3.7 - 4.1
(0.15 - 0.16)
Power steering oil pump belt 11 (0.43)7.3 - 8.0
(0.29 - 0.30)6.5 - 7.2
(0.26 - 0.28)
Applied pushing force 98 N (10 kg, 22 lb)
PBIC2449E
Engine coolant capacity (With reservoir tank at “MAX” level) 7.4 (6-1/2)
Reservoir tank coolant capacity (At “MAX” level) 0.8 (3/4)
Coolant capacity (With reservoir tank at “MAX” level)8.2 (7-1/4) [VQ23DE]
8.8 (7-3/4) [VQ35DE]
Reservoir tank coolant capacity (At “MAX” level) 0.8 (3/4)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Drain and refillWith oil filter change 3.9 (3-3/8)
Without oil filter change 3.7 (3-1/4)
Dry engine (Overhaul)4.5 (4)

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STARTING & CHARGING SYSTEM
K ELECTRICAL
CONTENTS
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STARTING & CHARGING SYSTEM
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
PREPARATION ........................................................... 3
Commercial Service Tools ........................................ 3
BATTERY .................................................................... 4
How to Handle Battery ............................................. 4
METHODS OF PREVENTING OVER-DIS-
CHARGE ............................................................... 4
CHECKING ELECTROLYTE LEVEL .................... 5
SPECIFIC GRAVITY CHECK ............................... 5
Battery Test and Charging Chart .............................. 7
CHART I ................................................................ 7
CHART II ............................................................... 8
A: SLOW CHARGE ............................................... 9
B: STANDARD CHARGE .................................... 10
C: QUICK CHARGE ............................................ 12
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
STARTING SYSTEM ................................................ 14
System Description ................................................ 14
Wiring Diagram — START — ................................. 15
A/T MODELS ...................................................... 15
CVT MODELS ..................................................... 16
Trouble Diagnosis .................................................. 17
Removal and Installation ........................................ 18VQ23DE AND VQ35DE MODELS ...................... 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 18
QR20DE MODELS .............................................. 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 19
Disassembly and Assembly .................................... 20
DISASSEMBLY ................................................... 20
INSPECTION ...................................................... 23
ASSEMBLY ......................................................... 26
CHARGING SYSTEM ............................................... 27
System Description ................................................. 27
MALFUNCTION INDICATOR .............................. 27
Wiring Diagram — CHARGE — ............................. 28
Trouble Diagnosis ................................................... 29
WITH IC REGULATOR ........................................ 29
Removal and Installation ........................................ 30
VQ23DE AND VQ35DE MODELS ...................... 30
QR20DE MODELS .............................................. 32
Disassembly and Assembly .................................... 33
DISASSEMBLY ................................................... 34
INSPECTION ...................................................... 35
ASSEMBLY ......................................................... 36
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 38
Battery .................................................................... 38
Starter ..................................................................... 38
Alternator ................................................................ 38

CHARGING SYSTEM
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CHARGING SYSTEMPFP:23100
System DescriptionBKS001MJ
The alternator provides DC voltage to operate the vehicle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Power is supplied at all times:

through 10A fuse (No. 36, located in the fuse and fusible link block)

to alternator terminal 4 (“S” terminal).
“B” terminal supplies power to charge the battery and operate the vehicle's electrical system. Output voltage is
controlled by the IC regulator at terminal 4 (“S” terminal) detecting the input voltage.
The charging circuit is protected by the 120A fusible link (letter A, located in the fusible link holder).
The alternator is grounded to the engine block.
With the ignition switch in the ON or START position, power is supplied:

through 10A fuse [No. 14, located in the fuse block (J/B)]

to combination meter terminal 8 for the charge warning lamp.
Ground is supplied:

to combination meter terminal 22

through alternator terminal 3 (“L” terminal)

to alternator terminal “E”

through ground E2.
The charge warning lamp will illuminate. When the alternator is providing sufficient voltage with the engine
running, the ground is opened and the charge warning lamp will go off.
If the charge warning lamp illuminates with the engine running, a malfunction is indicated.
MALFUNCTION INDICATOR
The IC regulator warning function activates to illuminate charge warning lamp, if any of the following symp-
toms occur while alternator is operating:

Excessive voltage is produced.

No voltage is produced.

CHARGING SYSTEM
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Trouble DiagnosisBKS001ML
Before performing an alternator test, make sure that the battery is fully charged. A 30-volt voltmeter and suit-
able test probes are necessary for the test. The alternator can be checked easily by referring to the Inspection
Table.

Before starting, inspect the fusible link.

Use fully charged battery.
WITH IC REGULATOR
NOTE:

If the inspection result is OK even though the charging system is malfunctioning, check the “B” terminal
connection (Check the tightening torque) and voltage drop.

Check condition of rotor coil, rotor slip ring, brush and stator coil. If necessary, replace malfunctioning
parts with new ones.
SKIB0466E

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CHARGING SYSTEM

Removal and InstallationBKS0027E
VQ23DE AND VQ35DE MODELS
Removal
1. Disconnect negative battery cable.
2. Remove engine undercover, using power tools.
3. Remove radiator. Refer to CO-37, "
RADIATOR" in “ENGINE COOLING SYSTEM (CO)” section.
4. Remove alternator and air conditioner compressor belt. Refer to EM-129, "
Removal and Installation" in
“ENGINE MECHANICAL (EM)” section.
5. Remove idler pulley.
6. Remove alternator mounting nut, using power tools.
7. Remove through bolt.
8. Disconnect alternator connector.
9. Remove B terminal nut.
10. Remove ground harness clip and ground harness mounting nut.
1. Through-bolt 2. Cylinder block 3. Timing chain case
4. Alternator mounting nut 5. Alternator 6. Alternator connector
7. B terminal harness 8. B terminal nut 9. Alternator mounting bolt
10. Alternator bracket 11. Alternator bracket mounting bolt
PKIA2926J
PKIA2431E
PKIA2432E

CHARGING SYSTEM
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11. Remove alternator mounting bolt, using power tools.
12. Remove alternator bracket mounting bolt and alternator bracket.
13. Remove alternator to the direction of upper side the vehicle.
Installation
Note the following, and install in the reverse order of removal.

Install alternator, and check tension of belt. Refer to EM-128, "Checking Drive Belts" in “ENGINE
MECHANICAL (EM)” section.
CAUTION:
Be sure to tighten B terminal nut carefully.
PKIA2433E

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CHARGING SYSTEM

QR20DE MODELS
Removal
1. Disconnect negative battery cable.
2. Remove drive belt. Refer to EM-14, "
Removal and Installation" .
3. Remove IPDM E/R bracket mounting bolts.
4. Slide IPDM E/R to the direction of arrow.
5. Disconnect alternator connector.
6. Remove B terminal nut.
7. Remove ground harness clip and ground harness bolt.
8. Remove alternator mounting bolts, using power tools.
9. Remove alternator to the direction of upper side the vehicle.
Installation
Note the following, and install in the reverse order of removal.

Install alternator, and check tension of belt. Refer to EM-14, "Checking Drive Belts" in “ENGINE
MECHANICAL (EM)” section.
CAUTION:
Be sure to tighten B terminal nut carefully.
1. Alternator bracket 2. Alternator mounting bolt (upper) 3. Alternator mounting bolt (lower)
4. Alternator 5. B terminal harness 6. B terminal nut
7. Alternator connector
PKIA2930J
PKIA4811E
PKIA4812E

CHARGING SYSTEM
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Front Cover (For LR1110-713B)
1. Set rotor to the vise.
CAUTION:

Be careful not to damage the rotor.

Use copper plate or thick cloth for rotor in the vise.
2. Remove pulley cap, using suitable tool.
3. Remove alternator pulley, using alternator pulley adaptor [SST].
INSPECTION
Rotor Check
1. Resistance test

Not within the specified values... Replace rotor.
2. Insulator test

Continuity exists... Replace rotor.
3. Check slip ring for wear.

Not within the specified values... Replace rotor.
Brush Check
1. Check smooth movement of brush.

Not smooth... Check brush holder and clean.
2. Check brush for wear.

Replace brush if it is worn down to the limit line.
SKIB0531E
SKIB0731E
Resistance : Refer to SDS. SC-38,
"Alternator" .
Slip ring minimum
outer diameter: Refer to SDS. SC-38,
"Alternator" .SEL033Z
SEL631DA

SC-38
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryBKS001MO
StarterBKS0027G
AlternatorBKS0027H
Applied modelStandard
Ty p e80D23L
Capacity12V -52AH
Applied model VQ23DE VQ35DE QR20DE
Ty p eM0T87181 M1T68681 S114 - 844
MITSUBISHI make HITACHI make
Reduction gear type
System voltage12 V
No-loadTerminal voltage 11 V
Current Less than 90 A
Revolution More than 2,800 rpm More than 2,750 rpm More than 2,700 rpm
Minimum diameter of commutator 28.8 mm (1.134 in) 28.0 mm (1.102 in)
Minimum length of brush 7.0 mm (0.276 in) 10.5 mm (0.413 in)
Brush spring tension18.3 - 24.8 N
(1.87 - 2.53 kg, 4.12 -
5.58 lb)15.0 - 20.4 N
(1.53 - 2.08 kg, 3.3 -
1.5 lb)16.2 N
(1.65 kg, 3.64 lb)
Clearance between bearing metal and armature shaft Less than 0.2 mm (0.008 in)
Clearance “L” between pinion front edge and pinion stopper0.5 - 2.0 mm (0.020 -
0.079 in)––
Movement “L” in height of pinion assembly –0.5 - 2.0 mm (0.020 -
0.079 in)0.3 - 2.5 mm (0.012 -
0.098 in)
Applied model VQ23DE, VQ35DE QR20DE
TypeLR1110 - 723E LR1110 - 713B
HITACHI make
Nominal rating12 V - 110 A
Ground polarityNegative
Minimum revolution under no-load (When 13.5 V is applied) Less than 1,100 rpm
Hot output current (When 13.5 V is applied)(More than 35 A/1,300 rpm)
More than 70 A/1,800 rpm
More than 91 A/2,500 rpm
More than 110 A/5,000 rpm
Regulated output voltage 14.1 - 14.7 V
Minimum length of brush More than 6.00 mm (0.236 in)
Brush spring pressure 1.00 - 3.43 N (102 - 350 g, 3.60 - 12.34 oz)
Slip ring minimum outer diameter More than 26.0 mm (1.024 in)
Rotor (Field coil) resistance 2.16 - 2.46 Ω