can NISSAN TEANA 2003 Service Manual

EM-176
[VQ]
TIMING CHAIN

a. Loosen mounting bolts in the reverse order as shown in the fig-
ure.
b. Insert suitable tool into the notch at the top of front timing chain
case as shown (1).
c. Pry off case by moving tool as shown (2).

U s e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ] t o c u t l i q u i d g a s k e t f o r
removal.
CAUTION:

Do not use screwdrivers or something similar.

After removal, handle front timing chain case carefully so
it does not tilt, cant, or warp under a load.
15. Remove O-rings from rear timing chain case.
16. Remove water pump cover and chain tensioner cover from front timing chain case.

Use seal cutter [SST: KV10111100] to cut liquid gasket for removal.
17. Remove front oil seal from front timing chain case using suitable
tool.

Use screwdriver for removal.
CAUTION:
Be careful not to damage front timing chain case.
18. Remove timing chain tensioner (primary) as follows:
SEM730G
SEM156F
PBIC2548E
EMQ0032D

TIMING CHAIN
EM-177
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a. Remove lower mounting bolt.
b. Loosen upper mounting bolt slowly, and then turn timing chain
tensioner (primary) on the mounting bolt so that plunger is fully
expanded.
NOTE:
Even if plunger is fully expanded, it is not dropped from the body
of timing chain tensioner (primary).
c. Remove upper mounting bolt, and then remove timing chain ten-
sioner (primary).
19. Remove internal chain guide, tension guide and slack guide.
NOTE:
Tension guide can be removed after removing timing chain (pri-
mary).
20. Remove timing chain (primary) and crankshaft sprocket.
CAUTION:
After removing timing chain (primary), do not turn crankshaft and camshaft separately, or valves
will strike the piston heads.
21. Remove timing chain (secondary) and camshaft sprockets as follows:
a. Attach suitable stopper pin to the right and left timing chain ten-
sioners (secondary).
NOTE:

Use approximately 0.5 mm (0.02 in) dia. hard metal pin as a
stopper pin.

For removal of timing chain tensioner (secondary), refer to
EM-192, "
CAMSHAFT" . [Removing camshaft bracket (No. 1)
is required.]
PBIC3562E
PBIC2266E
PBIC2047E

TIMING CHAIN
EM-179
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CAUTION:

Do not remove plate metal cover of oil passage.

After removal, handle rear timing chain case carefully so
it does not tilt, cant, or warp under a load.
24. Remove O-rings from cylinder head.
25. Remove O-rings from cylinder block.
26. Remove timing chain tensioners (secondary) from cylinder head as follows, if necessary.
a. Remove camshaft brackets (No. 1). Refer to EM-192, "
REMOVAL" .
b. Remove timing chain tensioners (secondary) with stopper pin attached.
27. Use scraper to remove all traces of old liquid gasket from front
and rear timing chain cases, and opposite mating surfaces.
KBIA1307E
SBIA0496E
PBIC0788E
SEM737G

TIMING CHAIN
EM-191
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e. Rotate crankshaft pulley in normal direction (clockwise when viewed from engine front) to confirm it turns
smoothly.
17. For the following operations, perform steps in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.

Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS" .

Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.

Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.

Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.

Bleed air from lines and hoses of applicable lines, such as in cooling system.

After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —

CAMSHAFT
EM-195
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Camshaft Journal Oil Clearance
CAMSHAFT JOURNAL DIAMETER

Measure outer diameter of camshaft journal with micrometer.
CAMSHAFT BRACKET INNER DIAMETER

Tighten camshaft bracket bolt with the specified torque. Refer to EM-197, "INSTALLATION" for the tight-
ening procedure.

Measure inner diameter “A” of camshaft bracket with bore
gauge.
CAMSHAFT JOURNAL OIL CLEARANCE

(Oil clearance) = (Camshaft bracket inner diameter) – (Camshaft journal diameter)

If it exceeds the limit, replace either or both camshaft and cylinder head.
NOTE:
Camshaft bracket cannot be replaced as a single part, because it is machined together with cylinder head.
Replace whole cylinder head assembly.
Camshaft End Play

Install dial indicator in thrust direction on front end of camshaft.
Measure the end play of dial indicator when camshaft is moved
forward/backward (in direction to axis).Standard:
No. 1 : 25.935 - 25.955 mm (1.0211 - 1.0218 in)
No. 2, 3, 4 : 23.445 - 23.465 mm (0.9230 - 0.9238 in)
PBIC0040E
Standard:
No. 1 : 26.000 - 26.021 mm (1.0236 - 1.0244 in)
No. 2, 3, 4 : 23.500 - 23.521 mm (0.9252 - 0.9260 in)
PBIC1645E
Standard:
No. 1 : 0.045 - 0.086 mm (0.0018 - 0.0034 in)
No. 2, 3, 4 : 0.035 - 0.076 mm (0.0014 - 0.0030 in)
Limit : 0.15 mm (0.0059 in)
Standard : 0.115 - 0.188 mm (0.0045 - 0.0074 in)
Limit : 0.24 mm (0.0094 in)
SEM864E

CAMSHAFT
EM-201
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INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:

Perform this inspection only when DTC P0011 or P0021 are detected in self-diagnostic results of
CONSULT-II and it is directed according to inspection procedure of EC section. Refer to EC-427,
"SELF-DIAG RESULTS MODE" .

Check when engine ins cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-19, "
ENGINE OIL" .
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release fuel pressure. Refer to EC-392, "
FUEL PRESSURE RELEASE" .
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake manifold control solenoid valve. Refer to EM-192, "
CAMSHAFT" .
4. Crank the engine, and then make sure that engine oil comes out
from camshaft bracket (No. 1) oil hole. End crank after checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.

Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from camshaft bracket (No. 1) oil hole. Refer to LU-17, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.

Clean oil groove if necessary. Refer to LU-17, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.

Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS" .

Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.

Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.

Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.

Bleed air from lines and hoses of applicable lines, such as in cooling system.

After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
PBIC2869E

EM-206
[VQ]
CAMSHAFT


Thickness of new valve lifter can be identified by stamp marks
on the reverse side (inside the cylinder).
VQ23DE
Available thickness of valve lifter: 27 sizes with range 6.66 to 7.18 mm (0.2622 to 0.2827 in) in steps of
0.02 mm (0.0008 in) (when manufactured at factory). Refer to EM-258, "
Available Valve Lifter" .
VQ35DE
Available thickness of valve lifter: 27 sizes with range 7.88 to 8.40 mm (0.3102 to 0.3307 in) in steps of
0.02 mm (0.0008 in) (when manufactured at factory). Refer to EM-258, "
Available Valve Lifter" .
CAUTION:
Install identification letter at the end, “U” and “R”, at each of proper positions. (Be careful of
mis-installation between intake and exhaust)
5. Install selected valve lifter.
6. Install camshaft. Refer to EM-197, "
INSTALLATION" .
7. Manually rotate crankshaft pulley a few rotations.
8. Make sure that the valve clearances for cold engine are within the specifications by referring to the speci-
fied values. Refer to EM-202, "
INSPECTION" .
9. Install all removed parts in the reverse order of removal. Refer to EM-197, "
INSTALLATION" .
10. Warm up the engine, and check for unusual noise and vibration.
KBIA0119E
Stamp mark
Thickness
INT EXH
666U 6.66 mm
668U 6.68 mm
··
··
718U 7.18 mm
Stamp mark
Thickness
INT EXH
788U 788R 7.88 mm
790U 790R 7.90 mm
·· ·
·· ·
840U 840R 8.40 mm

CYLINDER HEAD
EM-215
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INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.

Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS" .

Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.

Run engine to check for unusual noise and vibration.

Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.

Bleed air from lines and hoses of applicable lines, such as in cooling system.

After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
Disassembly and AssemblyBBS004W8
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
PBIC2481E

EM-216
[VQ]
CYLINDER HEAD

DISASSEMBLY
1. Remove spark plug with spark plug wrench (commercial service tool).
2. Remove valve lifter.

Identify installation positions, and store them without mixing them up.
3. Remove valve collet.

Compress valve spring with valve spring compressor, attach-
ment and adapter (SST). Remove valve collet with magnet
hand.
CAUTION:
When working, take care not to damage valve lifter holes.
4. Remove valve spring retainer, valve spring and valve seat.
5. Push valve stem to combustion chamber side, and remove valve.

Identify installation positions, and store them without mixing them up.
6. Remove valve oil seal with valve oil seal puller (SST).
7. If valve seat must be replaced, refer to EM-220, "
VALVE SEAT REPLACEMENT" .
8. If valve guide must be replaced, refer to EM-219, "
VALVE GUIDE REPLACEMENT" .
9. Remove spark plug tube, as necessary.

Using pliers, pull spark plug tube out of cylinder head.
CAUTION:

Take care not to damage cylinder head.

Once removed, spark plug tube will be deformed and cannot be reused. Do not remove it unless
absolutely necessary.
ASSEMBLY
1. When valve guide is removed, install it. Refer to EM-219, "VALVE GUIDE REPLACEMENT" .
2. When valve seat is removed, install it. Refer to EM-220, "
VALVE SEAT REPLACEMENT" .
1. Valve lifter 2. Valve collet 3. Valve spring retainer
4. Valve spring 5. Valve oil seal 6. Valve spring seat
7. Valve guide 8. Spark plug 9. Spark plug tube
10. Cylinder head (right bank) 11. Valve seat 12. Valve (EXH)
13. Valve (INT) 14. Cylinder head (left bank)
PBIC1791E
PBIC1610E

EM-224
[VQ]
ENGINE ASSEMBLY


Do not start working until exhaust system and engine coolant are cool enough.

If items or work required are not covered by the engine section, refer to the applicable sections.

Always use the support point specified for lifting.

Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for
unavoidable reasons, support at the rear axle jacking point with transmission jack or similar tool
before starting work, in preparation for the backward shift of center of gravity.

For supporting points for lifting and jacking point at rear axle, refer to GI-37, "Garage Jack and
Safety Stand and 2-Pole Lift" .
REMOVAL
Outline
At first, remove engine and transaxle assembly with front suspension member from vehicle downward. Sepa-
rate front suspension member, and then separate engine from transaxle.
Preparation
1. Release fuel pressure. Refer to EC-392, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-34, "
Changing Engine Coolant" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
3. Remove the following parts:

Engine cover; Refer to EM-133, "INTAKE MANIFOLD COLLECTOR" .

Hood assembly; Refer to BL-13, "HOOD" .

Front road wheels and tires.

Undercover and splash guards (RH and LH).

Air duct (inlet), air cleaner case (upper) with mass air flow sensor and air duct assembly; Refer to EM-
131, "AIR CLEANER AND AIR DUCT" .

Battery, battery tray and battery tray bracket; Refer to SC-4, "BATTERY" .

Drive belts; Refer to EM-128, "DRIVE BELTS" .

Radiator, reservoir of radiator; Refer to CO-37, "RADIATOR" .

Front wiper arm; Refer to WW-4, "FRONT WIPER AND WASHER SYSTEM" .

Cowl top cover. Refer to EI-21, "COWL TOP" .
4. Disconnect engine room harness at the ECM side.
CAUTION:
To keep clean harness connector and avoid damage and foreign materials, cover them completely
with plastic bags or something similar.
Engine Room
1. Disconnect heater hoses. Refer to CO-52, "WATER OUTLET AND WATER PIPING" .

Install plug to avoid leakage of engine coolant.
2. Remove EVAP hose. Refer to EM-133, "
INTAKE MANIFOLD COLLECTOR" .
3. Disconnect fuel feed hose (with fuel damper) quick connector at centralized under-floor piping side. Refer
to EM-155, "
FUEL INJECTOR AND FUEL TUBE" .

Install plug to avoid leakage of fuel.
4. Disconnect shift control cable at transaxle side. Refer to AT- 2 1 3 , "
SHIFT CONTROL SYSTEM" .
5. Disconnect brake booster vacuum hose at engine side. Refer to EM-133, "
INTAKE MANIFOLD COLLEC-
TOR" .
6. Remove IPDM E/R mounting bolt and IPDM E/R bracket mounting bolts, and move it to aside. Refer to
PG-17, "
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)" .
7. Remove alternator. Refer to SC-27, "
CHARGING SYSTEM" .
8. Remove A/C compressor with piping connected, and temporarily secure it to aside. Refer to ATC-133,
"Components" .
9. Disconnect suction hoses of power steering oil pump at reservoir tank side.

Install plug to avoid leakage of power steering fluid.