charging NISSAN TEANA 2003 Repair Manual

CHARGING SYSTEM
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Disassembly and AssemblyBKS0027D
VQ23DE AND VQ35DE MODELS
PKIB9030E
1. Stator 2. Rear bearing 3. Rotor assembly
4. Retainer 5. Front bearing 6. Front cover
7. Pulley 8. Pulley nut 9. Fun guide
10. Double labyrinth seal 11. IC voltage regulator assembly 12. Diode assembly
13. Rear cover 14. Terminal set 15. Through-bolt

SC-34
CHARGING SYSTEM

QR20DE MODELS
DISASSEMBLY
Rear Cover
1. Remove through-bolt (4).
2. Remove rear cover.
NOTE:
Rear cover may be hard to remove because a ring is used to
lock outer race of rear bearing. To facilitate removal of rear
cover, heat just bearing box section with a 200 W soldering iron
until the temperature increases by about 30 °C.
CAUTION:
Never use a heat gun, as it can damage diode assembly.
PKIC8724E
1. Stator 2. Rear bearing 3. Rotor assembly
4. Retainer 5. Front bearing 6. Front cover
7. Pulley 8. Fun guide 9. Double labyrinth seal
10. IC voltage regulator assembly 11. Diode assembly 12. Rear cover
13. Terminal set 14. Through-bolt
SEL032Z

CHARGING SYSTEM
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Front Cover (For LR1110-713B)
1. Set rotor to the vise.
CAUTION:

Be careful not to damage the rotor.

Use copper plate or thick cloth for rotor in the vise.
2. Remove pulley cap, using suitable tool.
3. Remove alternator pulley, using alternator pulley adaptor [SST].
INSPECTION
Rotor Check
1. Resistance test

Not within the specified values... Replace rotor.
2. Insulator test

Continuity exists... Replace rotor.
3. Check slip ring for wear.

Not within the specified values... Replace rotor.
Brush Check
1. Check smooth movement of brush.

Not smooth... Check brush holder and clean.
2. Check brush for wear.

Replace brush if it is worn down to the limit line.
SKIB0531E
SKIB0731E
Resistance : Refer to SDS. SC-38,
"Alternator" .
Slip ring minimum
outer diameter: Refer to SDS. SC-38,
"Alternator" .SEL033Z
SEL631DA

SC-36
CHARGING SYSTEM

Pulley Check (With Clutch Type)
1. Check for locking (Outer ring is turned counterclockwise when
viewed from the rear).

If it rotates in both directions... Replace pulley.
2. Check for dragging (Outer ring is turned clockwise when viewed
from the rear).

If it locks or unusual resistance is felt... Replace pulley.
Stator Check
1. Continuity test

No continuity... Replace stator.
2. Ground test

Continuity exists... Replace stator.
ASSEMBLY
Ring Fitting In Rear Bearing
Fix ring into groove in rear bearing so that it is as close to the adja-
cent area as possible.
CAUTION:
Do not reuse rear bearing after removal.
PKIA0458E
SEL108E
SEL109E
SEL044Z

CHARGING SYSTEM
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Rear Cover Installation
1. Fit brush assembly, diode assembly, regulator assembly and
stator.
2. Push brushes up with fingers and install them to rotor.
Take care not to damage slip ring sliding surface.
SEL048Z
SEL049Z

SRS-18
TROUBLE DIAGNOSIS

Trouble Diagnosis with CONSULT-IIBHS0004A
DIAGNOSTIC PROCEDURE 2
CAUTION:

If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.

The display of self-diagnostic results in “SELF-DIAG [CURRENT]”, “SELF-DIAG [PAST]” and
“TROUBLE DIAG RECORD” screens of CONSULT-II is limited to 3 items at once. Scroll for 4 or
more screens when checking.
1. Touch “SELF-DIAG [CURRENT]”.
2. Diagnostic code is displayed on “SELF-DIAG [CURRENT]”.
a. If no malfunction is detected on “SELF-DIAG [CURRENT]” even
though malfunction is detected in “SRS Operation Check”,
check the battery voltage. If the battery voltage is less than 9 V,
charge or replace the battery. Refer to SRS-22, "
DIAGNOSTIC
PROCEDURE 3" . If the battery voltage is OK, refer to SRS-24,
"DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAG-
NOSTIC PROCEDURE 2)" . diagnose the following cases:

Self-diagnostic result “SELF-DIAG [PAST]” (previously stored in
the memory) might not be erased after repair.

The SRS system malfunctions intermittently.
CONSULT-II Diagnostic Code Chart (“SELF-DIAG [CURRENT]”)
SRS697
SHIA0203E
SRS701
Diagnostic item ExplanationRepair order
“Recheck SRS at each replacement”
NO DTC IS
DETECTED.When malfunction is
indicated by the “AIR
BAG” warning lamp in
User mode.

Low battery voltage (Less than 9V)
Refer to SRS-22, "DIAGNOSTIC
PROCEDURE 3" after charging the
battery.

Self-diagnostic result “SELF-DIAG
[PAST]” (previously stored in the
memory) might not be erased after
repair.

Intermittent malfunction has been
detected in the past.

Refer to SRS-24, "DIAGNOSTIC
PROCEDURE 4 (CONTINUED
FROM DIAGNOSTIC PROCEDURE
2)" .

Refer to SRS-24, "DIAGNOSTIC
PROCEDURE 5" .

No malfunction is detected. —

TROUBLE DIAGNOSIS
SRS-25
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SRS

2. Touch “TROUBLE DIAG RECORD”.
NOTE:
With “TROUBLE DIAG RECORD”, diagnosis results previously
erased by a reset operation can be displayed.
3. Diagnostic code is displayed on “TROUBLE DIAG RECORD”.
4. Touch “PRINT”.
5. Compare diagnostic codes toSRS-25, "
CONSULT-II Diagnostic
Code Chart (“SELF-DIAG [PAST]” or “TROUBLE DIAG
RECORD”)" .
6. Touch “BACK” key of CONSULT-II until “SELECT SYSTEM”
appears.
7. Turn ignition switch OFF, then turn off and disconnect CON-
SULT-II, and both battery cables.
8. Repair the system as outlined by the “Repair order” in “Intermit-
tent Malfunction Diagnostic Code Chart”, that corresponds to the
self-diagnostic result. For replacement procedure of component parts, refer to the Removal and Installa-
tion procedure for the appropriate component.
9. Refer to SRS-22, "
DIAGNOSTIC PROCEDURE 3" , for final checking.
CONSULT-II Diagnostic Code Chart (“SELF-DIAG [PAST]” or “TROUBLE DIAG RECORD”)
SRS697
SHIA0182E
Diagnostic item ExplanationRepair order
“Recheck SRS at each replacement”
NO DTC IS
DETECTED.When malfunction is
indicated by the “AIR
BAG” warning lamp in
User mode.

Low battery voltage (Less than 9V)
Refer to SRS-22, "DIAGNOSTIC
PROCEDURE 3" after charging the
battery.

Self-diagnostic result “SELF-DIAG
[PAST]” (previously stored in the
memory) might not be erased after
repair.

Intermittent malfunction has been
detected in the past.

Refer to SRS-24, "DIAGNOSTIC
PROCEDURE 4 (CONTINUED
FROM DIAGNOSTIC PROCEDURE
2)" .

Refer to SRS-24, "DIAGNOSTIC
PROCEDURE 5" .

No malfunction is detected. —
DRIVER AIRBAG
MODULE
[OPEN]
[B1049]

Driver air bag module circuit is open (including the spiral cable). 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace driver air bag module.
(Before disposal, it must be
deployed.)
4. Replace the spiral cable.
5. Replace the diagnosis sensor unit.
6. Replace the related harness. DRIVER AIRBAG
MODULE
[VB-SHORT]
[B1050]

Driver air bag module circuit is shorted to a power supply circuit
(including the spiral cable).
DRIVER AIRBAG
MODULE
[GND-SHORT]
[B1051]

Driver air bag module circuit is shorted to ground (including the
spiral cable).
DRIVER AIRBAG
MODULE
[SHORT]
[B1052]

Driver air bag module circuit is shorted between lines.