Cooling NISSAN TEANA 2003 Service Manual

MODEL J31 SERIES
2006 NISSAN EUROPE S.A.S.
All rights reserved. No part of this Electronic Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Nissan
Europe S.A.S., Paris, France.
A GENERAL INFORMATION
B ENGINE
C TRANSMISSION/TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION
F BRAKES
G STEERING H RESTRAINTS
I BODY
J AIR CONDITIONER
K ELECTRICAL
L MAINTENANCE
M INDEXGI General Information
EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
ACC Accelerator Control System
AT Automatic Transmission
CVT CVT
FAX Front Axle
RAX Rear Axle
FSU Front Suspension
RSU Rear Suspension
WT Road Wheels & Tires
BR Brake System
PB Parking Brake System
BRC Brake Control System
PS Power Steering System
SB Seat Belts
SRS Supplemental Restraint System (SRS)
BL Body, Lock & Security System
GW Glasses, Window System & Mirrors
RF Roof
EI Exterior & Interior
IP Instrument Panel
SE Seat
ATC Automatic Air Conditioner
SC Starting & Charging System
LT Lighting System
DI Driver Information System
WW Wiper, Washer & Horn
BCS Body Control System
LAN LAN System
AV Audio, Visual & Telephone System
ACS Auto Cruise Control System
PG Power Supply, Ground & Circuit Elements
MA Maintenance
IDX Alphabetical Index
QUICK REFERENCE INDEX
A
B
C
D
E
F
G
H
I
J
K
L
M

PRECAUTIONS
AT-7
D
E
F
G
H
I
J
K
L
MA
B
AT

PrecautionsBCS000ZG

Before connecting or disconnecting the TCM harness con-
nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the TCM.
Because battery voltage is applied to TCM even if ignition
switch is turned off.

When connecting or disconnecting pin connectors into or
from TCM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on TCM
pin terminal, when connecting pin connectors.

Before replacing TCM, perform TCM input/output signal
inspection and make sure whether TCM functions properly
or not. (See page AT- 6 4 , "
TCM Terminals and Reference
Val ue".)

After performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) Confirmation Procedure”.
The DTC should not be displayed in the “DTC Confirmation
Procedure” if the repair is completed.

Before proceeding with disassembly, thoroughly clean the out-
side of the transaxle. It is important to prevent the internal parts
from becoming contaminated by dirt or other foreign matter.

Disassembly should be done in a clean work area.

Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transaxle.

Place disassembled parts in order for easier and proper assembly.

All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.

Gaskets, seals and O-rings should be replaced any time the transaxle is disassembled.

It is very important to perform functional tests whenever they are indicated.

The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.

Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.

Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.

Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.

After overhaul, refill the transaxle with new ATF.

When the A/T drain plug is removed, only some of the ATF is drained. Old ATF will remain in torque con-
verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to “Changing A/T Fluid”, AT- 1 4 , "
Checking A/T Fluid" .
SEF289H
AAT470A
MEF040DA

A/T FLUID
AT-15
D
E
F
G
H
I
J
K
L
MA
B
AT

6. Check A/T fluid condition.

If ATF is very dark or smells burned, checking operation of A/
T. Flush cooling system after repair of A/T.

If ATF contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-37,
"RADIATOR" , CO-40, "RADIATOR (ALUMINUM TYPE)" .
7. Install the removed A/T fluid level gauge in the A/T fluid charging
pipe.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using a stopper attached.
Changing A/T FluidBCS000ZM
1. Warm up ATF.
2. Stop engine.
3. Drain ATF from drain plug and refill with new ATF. Always refill same volume with drained ATF.
CAUTION:
Do not reuse drain plug gasket.
4. Run engine at idle speed for 5 minutes.
5. Check A/T fluid level and condition. Refer to AT- 1 4 , "
Checking A/T Fluid" . If ATF is still dirty, repeat steps
2 through 5.
SAT638A
Fluid grade:
Genuine NISSAN ATF Matic Fluid D or equivalent.
Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS"
.
Fluid capacity
For QR20DE engine models
: Approx. 8.4 (7-3/8 lmp qt)
For VQ23DE engine models
: Approx. 8.9 (7-7/8 lmp qt)
Drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)

ATC-2 Discharge Air Flow ................................................. 31
System Description ................................................. 32
SWITCHES AND THEIR CONTROL FUNCTION ... 32
CAN Communication System Description .............. 33
TROUBLE DIAGNOSIS ............................................ 34
CONSULT-II Function (BCM) .................................. 34
CONSULT-II BASIC OPERATION ....................... 34
DATA MONITOR .................................................. 34
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 35
WORK FLOW ...................................................... 35
SYMPTOM TABLE .............................................. 35
Component Parts and Harness Connector Location ... 36
ENGINE COMPARTMENT .................................. 36
PASSENGER COMPARTMENT .......................... 37
Schematic ............................................................... 38
Wiring Diagram — A/C — ....................................... 39
Auto Amp. Terminals and Reference Value ............ 44
PIN CONNECTOR TERMINAL LAYOUT ............ 44
TERMINALS AND REFERENCE VALUE FOR
UNIFIED METER AND A/C AMP. ........................ 44
Self-diagnosis Function .......................................... 46
DESCRIPTION .................................................... 46
FUNCTION CONFIRMATION PROCEDURE ...... 47
AUXILIARY MECHANISM: TEMPERATURE
SETTING TRIMMER ........................................... 52
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER ........................................... 53
AUXILIARY MECHANISM: INLET PORT MEM-
ORY FUNCTION ................................................. 53
Operational Check .................................................. 54
CHECKING MEMORY FUNCTION ..................... 54
CHECKING BLOWER ......................................... 54
CHECKING DISCHARGE AIR ............................ 54
CHECKING INTAKE AIR ..................................... 54
CHECKING TEMPERATURE DECREASE ......... 54
CHECKING TEMPERATURE INCREASE .......... 55
CHECKING A/C SWITCH ................................... 55
CHECKING AUTO MODE ................................... 55
Power Supply and Ground Circuit for Auto Amp. ... 56
INSPECTION FLOW ........................................... 56
COMPONENT DESCRIPTION ............................ 57
DIAGNOSIS PROCEDURE FOR A/C SYSTEM ... 57
LAN System Circuit ................................................ 59
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT ... 59
Mode Door Motor Circuit ........................................ 63
INSPECTION FLOW ........................................... 63
SYSTEM DESCRIPTION .................................... 64
COMPONENT DESCRIPTION ............................ 65
DIAGNOSIS PROCEDURE FOR MODE DOOR
MOTOR ............................................................... 65
Air Mix Door Motor Circuit ...................................... 66
INSPECTION FLOW ........................................... 66
SYSTEM DESCRIPTION .................................... 67
COMPONENT DESCRIPTION ............................ 68
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR ............................................................... 68
Air Mix Door Motor PBR Circuit .............................. 68DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR PBR ....................................................... 68
Intake Door Motor Circuit ........................................ 69
INSPECTION FLOW ............................................ 69
SYSTEM DESCRIPTION ..................................... 70
COMPONENT DESCRIPTION ............................ 71
DIAGNOSIS PROCEDURE FOR INTAKE DOOR
MOTOR ................................................................ 71
Blower Motor Circuit ................................................ 72
INSPECTION FLOW ............................................ 72
SYSTEM DESCRIPTION ..................................... 73
COMPONENT DESCRIPTION ............................ 74
DIAGNOSIS PROCEDURE FOR BLOWER
MOTOR ................................................................ 74
COMPONENT INSPECTION ............................... 77
Magnet Clutch Circuit .............................................. 78
INSPECTION FLOW ............................................ 78
SYSTEM DESCRIPTION ..................................... 79
DIAGNOSIS PROCEDURE FOR MAGNET
CLUTCH .............................................................. 79
COMPONENT INSPECTION ............................... 83
Insufficient Cooling .................................................. 84
INSPECTION FLOW ............................................ 84
PERFORMANCE TEST DIAGNOSIS .................. 85
PERFORMANCE CHART .................................... 87
TROUBLE DIAGNOSIS FOR UNUSUAL PRES-
SURE ................................................................... 88
Insufficient Heating ................................................. 91
INSPECTION FLOW ............................................ 91
Noise ....................................................................... 92
INSPECTION FLOW ............................................ 92
Self-diagnosis ......................................................... 94
INSPECTION FLOW ............................................ 94
Memory Function .................................................... 95
INSPECTION FLOW ............................................ 95
Ambient Sensor Circuit ........................................... 96
COMPONENT DESCRIPTION ............................ 96
AMBIENT TEMPERATURE INPUT PROCESS ... 96
DIAGNOSIS PROCEDURE FOR AMBIENT
SENSOR .............................................................. 96
COMPONENT INSPECTION ............................... 98
In-vehicle Sensor Circuit ......................................... 99
COMPONENT DESCRIPTION ............................ 99
DIAGNOSIS PROCEDURE FOR IN-VEHICLE
SENSOR ............................................................100
COMPONENT INSPECTION .............................101
Sunload Sensor Circuit .........................................102
COMPONENT DESCRIPTION ..........................102
SUNLOAD INPUT PROCESS ...........................102
DIAGNOSIS PROCEDURE FOR SUNLOAD
SENSOR ............................................................102
COMPONENT INSPECTION .............................104
Intake Sensor Circuit .............................................105
COMPONENT DESCRIPTION ..........................105
DIAGNOSIS PROCEDURE FOR INTAKE SEN-
SOR ...................................................................105
COMPONENT INSPECTION .............................106

ATC-3
C
D
E
F
G
H
I
K
L
MA
B
AT C
A/C CONTROLLER ................................................ 107
Removal and Installation of A/C and AV Switch ... 107
REMOVAL ......................................................... 107
INSTALLATION ................................................. 107
AUTO AMP ............................................................. 108
Removal and Installation of Unified Meter and A/C
Amp. ..................................................................... 108
REMOVAL ......................................................... 108
INSTALLATION ................................................. 108
AMBIENT SENSOR ................................................ 109
Removal and Installation ...................................... 109
REMOVAL ......................................................... 109
INSTALLATION ................................................. 109
IN-VEHICLE SENSOR .............................................110
Removal and Installation ....................................... 110
REMOVAL .......................................................... 110
INSTALLATION .................................................. 110
SUNLOAD SENSOR ............................................... 111
Removal and Installation ...................................... . 111
REMOVAL ......................................................... . 111
INSTALLATION ................................................. . 111
INTAKE SENSOR ....................................................112
Removal and Installation ....................................... 112
REMOVAL .......................................................... 112
INSTALLATION .................................................. 112
BLOWER UNIT ........................................................113
Removal and Installation ....................................... 113
REMOVAL .......................................................... 113
INSTALLATION .................................................. 113
Disassembly and Assembly .................................. 114
BLOWER MOTOR ...................................................115
Removal and Installation ....................................... 115
REMOVAL .......................................................... 115
INSTALLATION .................................................. 115
FAN CONTROL AMPLIFIER ...................................116
Removal and Installation ....................................... 116
REMOVAL .......................................................... 116
INSTALLATION .................................................. 116
INTAKE DOOR MOTOR ..........................................117
Removal and Installation ....................................... 117
REMOVAL .......................................................... 117
INSTALLATION .................................................. 117
AIR CONDITIONER FILTER ....................................118
Removal and Installation ....................................... 118
FUNCTION ......................................................... 118
REPLACEMENT TIMING ................................... 118
REPLACEMENT PROCEDURES ...................... 118
HEATER & COOLING UNIT ASSEMBLY ...............119
Removal and Installation ....................................... 119
REMOVAL .......................................................... 119
INSTALLATION ................................................. 120
Disassembly and Assembly ................................. 121
MODE DOOR MOTOR ........................................... 123
Removal and Installation ...................................... 123
REMOVAL ......................................................... 123
INSTALLATION ................................................. 123AIR MIX DOOR MOTOR .........................................124
Removal and Installation ......................................124
REMOVAL .........................................................124
INSTALLATION .................................................124
HEATER CORE .......................................................125
Removal and Installation ......................................125
REMOVAL .........................................................125
INSTALLATION .................................................125
DUCTS AND GRILLES ...........................................126
Removal and Installation ......................................126
REMOVAL .........................................................126
INSTALLATION .................................................130
REFRIGERANT LINES ...........................................131
HFC-134a (R-134a) Service Procedure ...............131
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ................................................................131
Components .........................................................133
QR ENGINE ......................................................133
VQ ENGINE ......................................................134
Removal and Installation of Compressor ..............134
REMOVAL .........................................................134
INSTALLATION .................................................136
Check Disc to Pulley Clearance ...........................136
Removal and Installation of Low-pressure Flexible
Hose and Low-pressure Pipe 1 ............................137
REMOVAL .........................................................137
INSTALLATION .................................................137
Removal and Installation of High-pressure Flexible
Hose .....................................................................138
REMOVAL .........................................................138
INSTALLATION .................................................138
Removal and Installation of High-pressure Pipe 1
(Engine Compartment) .........................................139
REMOVAL .........................................................139
INSTALLATION .................................................139
Removal and Installation of Low-pressure Pipe 2
and High-pressure Pipe 2 .....................................140
REMOVAL .........................................................140
INSTALLATION .................................................141
Removal and Installation of Condenser ................142
REMOVAL .........................................................142
INSTALLATION .................................................143
Removal and Installation of Liquid Tank ...............143
REMOVAL .........................................................143
INSTALLATION .................................................144
Removal and Installation of Refrigerant Pressure
Sensor ..................................................................144
REMOVAL .........................................................144
INSTALLATION .................................................144
Removal and Installation of Evaporator ................144
REMOVAL .........................................................144
INSTALLATION .................................................145
Removal and Installation of Expansion Valve .......145
REMOVAL .........................................................145
INSTALLATION .................................................145
Checking for Refrigerant Leaks ............................146
Checking System for Leaks Using the Fluorescent
Leak Detector .......................................................146

LUBRICANT
ATC-21
C
D
E
F
G
H
I
K
L
MA
B
AT C

LUBRICANTPFP:KLG00
Maintenance of Lubricant Quantity in CompressorBJS000FI
The lubricant in the compressor circulates through the system with the refrigerant. Add lubricant to compres-
sor when replacing any component or after a large refrigerant leakage occurred. It is important to maintain the
specified amount.
If lubricant quantity is not maintained properly, the following malfunctions may result:

Lack of lubricant: May lead to a seized compressor

Excessive lubricant: Inadequate cooling (thermal exchange interference)
LUBRICANT
LUBRICANT RETURN OPERATION
Adjust the lubricant quantity according to the test group shown below.
1. CHECK LUBRICANT RETURN OPERATION
Can lubricant return operation be performed?

A/C system works properly.

There is no evidence of a large amount of lubricant leakage.
CAUTION:
If excessive lubricant leakage is noted, never perform the lubricant return operation.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. PERFORM LUBRICANT RETURN OPERATION, PROCEEDING AS FOLLOWS
1. Start the engine, and set to the following conditions:
–Engine speed: Idling to 1,200 rpm
–A/C switch: ON
–Blower speed: Max. position
–Temp. control: Optional [Set so that intake air temperature is 25 to 30°C (77 to 86°F).]
–Intake position: Recirculation (REC)
2. Perform lubricant return operation for about 10 minutes.
3. Stop the engine.
>> GO TO 3.
3. CHECK REPLACEMENT PART
Should the compressor be replaced?
YES >> GO TO AT C - 2 2 , "LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACE-
MENT" .
NO >> GO TO AT C - 2 2 , "
LUBRICANT ADJUSTING PROCEDURE FOR COMPONENTS REPLACE-
MENT EXCEPT COMPRESSOR" . Name : NISSAN A/C System Oil Type S

TROUBLE DIAGNOSIS
ATC-35
C
D
E
F
G
H
I
K
L
MA
B
AT C

How to Perform Trouble Diagnosis for Quick and Accurate RepairBJS000FS
WORK FLOW
SYMPTOM TABLE
*1AT C - 5 4 , "Operational Check"
SHA900E
Symptom Reference Page
A/C system does not come on. Go to Trouble Diagnosis Procedure for A/C System.ATC-56, "
Power
Supply and
Ground Circuit for
Auto Amp."
A/C system cannot be controlled.
Go to Integrated Display System.

Go to Integrated Color Display System.AV- 5 8 , "
Unable to
Operate System
with A/C and AV
Switch" (Inte-
grated display sys-
tem), AV-97,
"Unable to Oper-
ate System with A/
C and AV Switch"
(Integrated color
display system)
Air outlet does not change.
Go to Trouble Diagnosis Procedure for Mode Door Motor. (LAN)AT C - 6 3 , "
Mode
Door Motor Cir-
cuit"Mode door motor does not operate normally.
Discharge air temperature does not change.
Go to Trouble Diagnosis Procedure for Air Mix Door Motor. (LAN)ATC-66, "
Air Mix
Door Motor Cir-
cuit"Air mix door motor does not operate nor-
mally.
Intake door does not change.
Go to Trouble Diagnosis Procedure for Intake Door Motor. (LAN)AT C - 6 9 , "
Intake
Door Motor Cir-
cuit" Intake door motor does not operate normally.
Blower motor operation is malfunctioning. Go to Trouble Diagnosis Procedure for Blower Motor.ATC-72, "
Blower
Motor Circuit"
Magnet clutch does not engage. Go to Trouble Diagnosis Procedure for Magnet Clutch.AT C - 7 8 , "Magnet
Clutch Circuit"
Insufficient cooling Go to Trouble Diagnosis Procedure for Insufficient Cooling.AT C - 8 4 , "Insuffi-
cient Cooling"
Insufficient heating Go to Trouble Diagnosis Procedure for Insufficient Heating.AT C - 9 1 , "Insuffi-
cient Heating"
Noise Go to Trouble Diagnosis Procedure for Noise.ATC-92, "Noise"
Self-diagnosis cannot be performed. Go to Trouble Diagnosis Procedure for Self-diagnosis.AT C - 9 4 , "Self-
diagnosis"
Memory function does not operate. Go to Trouble Diagnosis Procedure for Memory Function.AT C - 9 5 , "Memory
Function"

ATC-54
TROUBLE DIAGNOSIS

Operational CheckBJS000FY
The purpose of the operational check is to confirm that the system operates properly.
CHECKING MEMORY FUNCTION
1. Press temperature control switch (UP, driver side) until 32°C is displayed.
2. Press fan control switch (DOWN) at least 2 seconds.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press AUTO switch.
6. Confirm that the set temperature remains at previous temperature.
7. Press fan control switch (DOWN) at least 2 seconds.
If NG, go to trouble diagnosis procedure for AT C - 9 5 , "
Memory Function" .
If OK, continue the check.
CHECKING BLOWER
1. Press fan control switch (UP). Blower should operate on low speed. The fan symbol should have one
blade lit.
2. Press fan control switch (UP) again, and continue checking blower speed and fan symbol until all speeds
are checked.
3. Leave blower on max. speed.
If NG, go to trouble diagnosis procedure for AT C - 7 2 , "
Blower Motor Circuit" .
If OK, continue the check.
CHECKING DISCHARGE AIR
1. Press MODE switch and DEF switch.
2. Each position indicator should change shape.
3. Confirm that discharge air comes out according to the air distri-
bution table. Refer to AT C - 3 1 , "
Discharge Air Flow" .
If NG, go to trouble diagnosis procedure for AT C - 6 3 , "
Mode Door
Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at FRESH when the DEF is
selected.
CHECKING INTAKE AIR
1. Press intake switch. Recirculation indicator should illuminate.
2. Press intake switch again. Fresh indicator should illuminate.
3. Listen for intake door position change (Slight change of blower sound can be heard.).
If NG, go to trouble diagnosis procedure for AT C - 6 9 , "
Intake Door Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and intake door position is at
FRESH when the DEF is selected.
CHECKING TEMPERATURE DECREASE
1. Press temperature control switch (DOWN, driver side) until 18°C is displayed.
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for AT C - 8 4 , "
Insufficient Cooling" .
If OK, continue the check.Conditions : Engine running at normal operating temperature
SJIA1002E

TROUBLE DIAGNOSIS
ATC-65
C
D
E
F
G
H
I
K
L
MA
B
AT C

Mode Door Control Specification
COMPONENT DESCRIPTION
Mode Door Motor
The mode door motor is attached to the heater & cooling unit assem-
bly. It rotates so that air is discharged from the outlet set by the uni-
fied meter and A/C amp. Motor rotation is conveyed to a link which
activates the mode door.
DIAGNOSIS PROCEDURE FOR MODE DOOR MOTOR
SYMPTOM: Mode door motor does not operate normally.
Perform diagnosis procedure. Refer to AT C - 5 9 , "
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT" .
RJIA1778E
RJIA3255E

ATC-68
TROUBLE DIAGNOSIS

COMPONENT DESCRIPTION
Air Mix Door Motor
The air mix door motors are attached to the heater & cooling unit
assembly. It rotates so that the air mix door is opened or closed to a
position set by the unified meter and A/C amp. Air mix door rotates
gear of slide door directly and moves slide door.
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR MOTOR
SYMPTOM: Discharge air temperature does not change.
Perform diagnosis procedure. Refer to AT C - 5 9 , "
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT" .
Air Mix Door Motor PBR CircuitBJS000G3
SYMPTOM

Discharge air temperature does not change.

PBR circuit is open or shorted.
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR MOTOR PBR
Perform diagnosis procedure. Refer to AT C - 5 9 , "DIAGNOSIS PROCEDURE FOR LAN CIRCUIT" .
RJIA3257E
RJIA3258E