timing belt NISSAN TEANA 2003 Service Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2003, Model line: TEANA, Model: NISSAN TEANA 2003Pages: 3502, PDF Size: 74.56 MB
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ATC-150
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
CompressorBJS000I4
LubricantBJS000I5
RefrigerantBJS000I6
Engine Idling SpeedBJS000I7
Refer to EC-45, "Idle Speed and Ignition Timing Check" (QR engine) or EC-387, "Idle Speed and Ignition Tim-
ing Check" (VQ engine).
Belt TensionBJS000I8
Refer to EM-14, "DRIVE BELTS" (QR engine) or EM-128, "DRIVE BELTS" (VQ engine).
ModelZEXEL VALEO CLIMATE CONTROL make
DKS-17D
Ty p eSwash plate
Displacement
cm
3 (cu in)/rev175 (10.7)
Cylinder bore × stroke
mm (in)30.5 (1.20) × 24.0 (0.94)
Direction of rotationClockwise (viewed from drive end)
Drive beltPoly V
ModelZEXEL VALEO CLIMATE CONTROL make
DKS-17D
NameNissan A/C System Oil Type S (DH-PS)
Capacity
m (lmp fl oz)Total in system 150 (5.3)
Compressor (Service part) charg-
ing amount150 (5.3)
Ty p eHFC-134a (R-134a)
Capacity
kg (lb)0.5 (1.1)
Page 998 of 3502
![NISSAN TEANA 2003 Service Manual CO-46
[VQ]
WATER PUMP
WATE R P U M PPFP:21020
Removal and InstallationBBS004X6
CAUTION:
When removing water pump assembly, be careful not to get engine coolant on drive belts.
Water pump cannot b](/img/5/57392/w960_57392-997.png "NISSAN TEANA 2003 Service Manual CO-46
[VQ]
WATER PUMP
WATE R P U M PPFP:21020
Removal and InstallationBBS004X6
CAUTION:
When removing water pump assembly, be careful not to get engine coolant on drive belts.
Water pump cannot b")
CO-46
[VQ]
WATER PUMP
WATE R P U M PPFP:21020
Removal and InstallationBBS004X6
CAUTION:
When removing water pump assembly, be careful not to get engine coolant on drive belts.
Water pump cannot be disassembled and should be replaced as a unit.
After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter [SST: EG17650301].
REMOVAL
1. Remove engine cover. Refer to EM-133, "INTAKE MANIFOLD COLLECTOR" .
2. Remove air duct (inlet). Refer to EM-131, "
AIR CLEANER AND AIR DUCT" .
3. Remove undercover and splash guard (RH).
4. Drain engine coolant from radiator. Refer to CO-34, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
5. Remove drive belts. Refer to EM-128, "
DRIVE BELTS" .
6. Remove reservoir tank of radiator. Refer to CO-37, "
RADIATOR" .
7. Remove reservoir tank of power steering oil pump with piping connected, and move it to aside.
8. Support oil pan (lower) bottom with transmission jack.
9. Remove engine mounting insulator (RH) and engine mounting bracket (RH). Refer to EM-223, "
ENGINE
ASSEMBLY" .
1. Water pump 2. Timing chain tensioner (primary) 3. Chain tensioner cover
4. Water drain plug (front) 5. Water pump cover 6. O-ring
7. O-ring
PBIC2515E
Page 1283 of 3502
EC-1
ENGINE CONTROL SYSTEM
B ENGINE
CONTENTS
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SECTION EC
A
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ENGINE CONTROL SYSTEM
QR
INDEX FOR DTC ...................................................... 10
DTC No. Index ....................................................... 10
Alphabetical Index .................................................. 12
PRECAUTIONS ........................................................ 14
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................ 14
On Board Diagnostic (OBD) System of Engine ...... 14
Precaution .............................................................. 14
PREPARATION ......................................................... 18
Special Service Tools ............................................. 18
Commercial Service Tools ...................................... 19
ENGINE CONTROL SYSTEM .................................. 20
System Diagram ..................................................... 20
Multiport Fuel Injection (MFI) System .................... 21
Electronic Ignition (EI) System ............................... 23
Fuel Cut Control (At No Load and High Engine
Speed) .................................................................... 24
AIR CONDITIONING CUT CONTROL ..................... 25
Input/Output Signal Chart ....................................... 25
CAN COMMUNICATION .......................................... 26
System Description ................................................ 26
EVAPORATIVE EMISSION SYSTEM ....................... 27
Description ............................................................. 27
Component Inspection ........................................... 29
POSITIVE CRANKCASE VENTILATION ................. 30
Description ............................................................. 30
Component Inspection ........................................... 30
NATS (NISSAN ANTI-THEFT SYSTEM) .................. 32
Description ............................................................. 32
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 33
Introduction ............................................................ 33
Two Trip Detection Logic ........................................ 33
Emission-related Diagnostic Information ................ 33
Malfunction Indicator (MI) ....................................... 36
BASIC SERVICE PROCEDURE .............................. 40
Basic Inspection ..................................................... 40
Idle Speed and Ignition Timing Check .................... 45
Procedure After Replacing ECM ............................ 47Accelerator Pedal Released Position Learning ...... 47
Throttle Valve Closed Position Learning ................. 47
Idle Air Volume Learning ........................................ 47
Fuel Pressure Check .............................................. 49
TROUBLE DIAGNOSIS ............................................ 52
Trouble Diagnosis Introduction ............................... 52
DTC Inspection Priority Chart ................................. 58
Fail-Safe Chart ....................................................... 59
Symptom Matrix Chart ............................................ 60
Engine Control Component Parts Location ............ 64
Vacuum Hose Drawing ........................................... 69
Circuit Diagram ....................................................... 70
ECM Harness Connector Terminal Layout ............. 72
ECM Terminals and Reference Value ..................... 72
CONSULT-II Function (ENGINE) ............................ 80
CONSULT-II Reference Value in Data Monitor Mode
... 90
Major Sensor Reference Graph in Data Monitor
Mode ....................................................................... 93
TROUBLE DIAGNOSIS - SPECIFICATION VALUE ... 95
Description .............................................................. 95
Testing Condition .................................................... 95
Inspection Procedure .............................................. 95
Diagnostic Procedure ............................................. 96
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT .......................................................................105
Description ............................................................105
Diagnostic Procedure ...........................................105
POWER SUPPLY AND GROUND CIRCUIT ...........106
Wiring Diagram .....................................................106
Diagnostic Procedure ...........................................107
Ground Inspection .................................................111
DTC U1000, U1001 CAN COMMUNICATION LINE .113
Description ............................................................113
On Board Diagnosis Logic ....................................113
DTC Confirmation Procedure ...............................113
Wiring Diagram .....................................................114
Diagnostic Procedure ...........................................115
DTC P0011 IVT CONTROL .....................................116
Description ............................................................116
Page 1286 of 3502
EC-4 DTC P2138 APP SENSOR .....................................272
Component Description ........................................272
CONSULT-II Reference Value in Data Monitor Mode
.272
On Board Diagnosis Logic ....................................272
DTC Confirmation Procedure ...............................273
Wiring Diagram .....................................................274
Diagnostic Procedure ...........................................275
Component Inspection ..........................................279
Removal and Installation ......................................279
ELECTRICAL LOAD SIGNAL ................................280
Description ............................................................280
CONSULT-II Reference Value in Data Monitor Mode
.280
Diagnostic Procedure ...........................................280
EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE .................................................282
Description ............................................................282
CONSULT-II Reference Value in Data Monitor Mode
.282
Wiring Diagram .....................................................283
Diagnostic Procedure ...........................................285
Component Inspection ..........................................288
Removal and Installation ......................................288
FUEL INJECTOR ....................................................289
Component Description ........................................289
CONSULT-II Reference Value in Data Monitor Mode
.289
Wiring Diagram .....................................................290
Diagnostic Procedure ...........................................291
Component Inspection ..........................................293
Removal and Installation ......................................294
FUEL PUMP ............................................................295
Description ............................................................295
CONSULT-II Reference Value in Data Monitor Mode
.295
Wiring Diagram .....................................................296
Diagnostic Procedure ...........................................297
Component Inspection ..........................................300
Removal and Installation ......................................300
HO2S1 .....................................................................301
Component Description ........................................301
CONSULT-II Reference Value in Data Monitor Mode
.301
Wiring Diagram .....................................................302
Diagnostic Procedure ...........................................304
Component Inspection ..........................................305
Removal and Installation ......................................307
HO2S1 HEATER .....................................................308
Description ............................................................308
CONSULT-II Reference Value in Data Monitor Mode
.308
Wiring Diagram .....................................................309
Diagnostic Procedure ...........................................310
Component Inspection ..........................................312
Removal and Installation ......................................312
HO2S2 .....................................................................313
Component Description ........................................313CONSULT-II Reference Value in Data Monitor Mode
.313
Wiring Diagram .....................................................314
Diagnostic Procedure ............................................315
Component Inspection ..........................................317
Removal and Installation .......................................318
HO2S2 HEATER ......................................................319
Description ............................................................319
CONSULT-II Reference Value in Data Monitor Mode
.319
Wiring Diagram .....................................................320
Diagnostic Procedure ............................................321
Component Inspection ..........................................323
Removal and Installation .......................................323
IAT SENSOR ...........................................................324
Component Description ........................................324
Wiring Diagram .....................................................325
Diagnostic Procedure ............................................326
Component Inspection ..........................................328
Removal and Installation .......................................328
IGNITION SIGNAL ..................................................329
Component Description ........................................329
Wiring Diagram .....................................................330
Diagnostic Procedure ............................................333
Component Inspection ..........................................337
Removal and Installation .......................................338
REFRIGERANT PRESSURE SENSOR ..................339
Component Description ........................................339
Wiring Diagram .....................................................340
Diagnostic Procedure ............................................341
Removal and Installation .......................................343
MI & DATA LINK CONNECTORS ...........................344
Wiring Diagram .....................................................344
SERVICE DATA AND SPECIFICATIONS (SDS) ....346
Fuel Pressure ........................................................346
Idle Speed and Ignition Timing ..............................346
Mass Air Flow Sensor ...........................................346
Intake Air Temperature Sensor .............................346
Engine Coolant Temperature Sensor ....................346
Crankshaft Position Sensor (POS) .......................346
Camshaft Position Sensor (PHASE) .....................346
Heated Oxygen Sensor 1 Heater ..........................346
Heated Oxygen sensor 2 Heater ..........................346
Throttle Control Motor ...........................................346
Fuel Injector ..........................................................346
Fuel Pump .............................................................346
VQ
INDEX FOR DTC .....................................................347
DTC No. Index ......................................................347
Alphabetical Index .................................................349
PRECAUTIONS .......................................................351
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...............................................................351
On Board Diagnostic (OBD) System of Engine ....351
Precaution .............................................................351
Page 1383 of 3502
![NISSAN TEANA 2003 Service Manual TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-101
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15. DISCONNECT AND RECONNECT ECM HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect ECM harness connector. Check pin te](/img/5/57392/w960_57392-1382.png "NISSAN TEANA 2003 Service Manual TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-101
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15. DISCONNECT AND RECONNECT ECM HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect ECM harness connector. Check pin te")
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-101
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15. DISCONNECT AND RECONNECT ECM HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect ECM harness connector. Check pin terminal and connector for damage, and then reconnect it.
>> GO TO 16.
16. CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “DATA MONITOR (SPEC)” mode, and make sure that the each indication is
within the SP value.
OK or NG
OK >>INSPECTION END
NG >> Detect malfunctioning part according to EC-60, "
Symptom Matrix Chart" .
17. CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and
make sure that the indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG (More than the SP value)>>GO TO 18.
NG (Less than the SP value)>>GO TO 25.
18. DETECT MALFUNCTIONING PART
1. Check for the cause of large engine friction. Refer to the following.
–Engine oil level is too high
–Engine oil viscosity
–Belt tension of power steering, alternator, A/C compressor, etc. is excessive
–Noise from engine
–Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
–Valve clearance malfunction
–Intake valve timing control function malfunction
–Camshaft sprocket installation malfunction, etc.
>> Repair or replace malfunctioning part, and then GO TO 30.
19. CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system
OK or NG
OK >> GO TO 21.
NG >> Repair or replace malfunctioning part, and then GO TO 20.
PBIB2332E
Page 1728 of 3502
![NISSAN TEANA 2003 Service Manual EC-446
[VQ]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
15. DISCONNECT AND RECONNECT ECM HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect ECM harness connector. Check pin terminal and connector for d](/img/5/57392/w960_57392-1727.png "NISSAN TEANA 2003 Service Manual EC-446
[VQ]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
15. DISCONNECT AND RECONNECT ECM HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect ECM harness connector. Check pin terminal and connector for d")
EC-446
[VQ]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
15. DISCONNECT AND RECONNECT ECM HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect ECM harness connector. Check pin terminal and connector for damage, and then reconnect it.
>> GO TO 16.
16. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “DATA MONITOR (SPEC)” mode, and make sure that the
each indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG >> Detect malfunctioning part according to EC-402, "
Symptom Matrix Chart" .
17. CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and
make sure that the indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG (More than the SP value)>>GO TO 18.
NG (Less than the SP value)>>GO TO 25.
18. DETECT MALFUNCTIONING PART
1. Check for the cause of large engine friction. Refer to the following.
–Engine oil level is too high
–Engine oil viscosity
–Belt tension of power steering, alternator, A/C compressor, etc. is excessive
–Noise from engine
–Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
–Valve clearance malfunction
–Intake valve timing control function malfunction
–Camshaft sprocket installation malfunction, etc.
>> Repair or replace malfunctioning part, and then GO TO 30.
19. CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system
OK or NG
OK >> GO TO 21.
NG >> Repair or replace malfunctioning part, and then GO TO 20.
PBIB2332E
Page 2110 of 3502
EM-2 CAMSHAFT ............................................................... 41
Removal and Installation ........................................ 41
REMOVAL ........................................................... 41
INSPECTION AFTER REMOVAL ........................ 44
INSTALLATION .................................................... 47
INSPECTION AFTER INSTALLATION ................ 49
Valve Clearance ...................................................... 50
INSPECTION ....................................................... 50
ADJUSTMENT .................................................... 51
TIMING CHAIN .......................................................... 53
Removal and Installation ........................................ 53
REMOVAL ........................................................... 54
INSPECTION AFTER REMOVAL ........................ 57
INSTALLATION .................................................... 58
OIL SEAL .................................................................. 62
Removal and Installation of Valve Oil Seal ............. 62
REMOVAL ........................................................... 62
INSTALLATION .................................................... 62
Removal and Installation of Front Oil Seal ............. 63
REMOVAL ........................................................... 63
INSTALLATION .................................................... 63
Removal and Installation of Rear Oil Seal .............. 64
REMOVAL ........................................................... 64
INSTALLATION .................................................... 64
CYLINDER HEAD ..................................................... 65
On-Vehicle Service ................................................. 65
CHECKING COMPRESSION PRESSURE ......... 65
Removal and Installation ........................................ 66
REMOVAL ........................................................... 66
INSPECTION AFTER REMOVAL ........................ 67
INSTALLATION .................................................... 68
INSPECTION AFTER INSTALLATION ................ 68
Disassembly and Assembly .................................... 70
DISASSEMBLY ................................................... 70
ASSEMBLY ......................................................... 71
Inspection After Disassembly ................................. 72
VALVE DIMENSIONS .......................................... 72
VALVE GUIDE CLEARANCE .............................. 73
VALVE GUIDE REPLACEMENT ......................... 73
VALVE SEAT CONTACT ..................................... 75
VALVE SEAT REPLACEMENT ........................... 75
VALVE SPRING SQUARENESS ......................... 76
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................... 76
ENGINE ASSEMBLY ................................................ 77
Removal and Installation ........................................ 77
REMOVAL ........................................................... 78
INSTALLATION .................................................... 79
INSPECTION AFTER INSTALLATION ................ 80
CYLINDER BLOCK ................................................... 81
Disassembly and Assembly .................................... 81
DISASSEMBLY ................................................... 82
ASSEMBLY ......................................................... 86
How to Select Piston and Bearing .......................... 91
DESCRIPTION .................................................... 91
HOW TO SELECT PISTON ................................. 92
HOW TO SELECT CONNECTING ROD BEAR-ING ....................................................................... 92
HOW TO SELECT MAIN BEARING .................... 95
Inspection After Disassembly .................................. 99
CRANKSHAFT END PLAY .................................. 99
CONNECTING ROD SIDE CLEARANCE ........... 99
PISTON TO PISTON PIN OIL CLEARANCE ....... 99
PISTON RING SIDE CLEARANCE ...................100
PISTON RING END GAP ..................................100
CONNECTING ROD BEND AND TORSION .....101
CONNECTING ROD BIG END DIAMETER ......101
CONNECTING ROD BUSHING OIL CLEAR-
ANCE .................................................................101
CYLINDER BLOCK DISTORTION ....................102
MAIN BEARING HOUSING INNER DIAMETER .103
PISTON TO CYLINDER BORE CLEARANCE ..103
CRANKSHAFT MAIN JOURNAL DIAMETER ...104
CRANKSHAFT PIN JOURNAL DIAMETER ......105
OUT-OF-ROUND AND TAPER OF CRANK-
SHAFT ...............................................................105
CRANKSHAFT RUNOUT ..................................105
CONNECTING ROD BEARING OIL CLEAR-
ANCE .................................................................105
MAIN BEARING OIL CLEARANCE ...................106
MAIN BEARING CRUSH HEIGHT ....................107
CONNECTING ROD BEARING CRUSH
HEIGHT .............................................................107
LOWER CYLINDER BLOCK MOUNTING BOLT
OUTER DIAMETER ...........................................107
CONNECTING ROD BOLT OUTER DIAMETER .107
SERVICE DATA AND SPECIFICATIONS (SDS) ....108
Standard and Limit ................................................108
GENERAL SPECIFICATIONS ...........................108
DRIVE BELT ......................................................108
EXHAUST MANIFOLD ......................................108
SPARK PLUG ....................................................108
CYLINDER HEAD ..............................................108
VALVE ................................................................109
CAMSHAFT AND CAMSHAFT BEARING .........113
CYLINDER BLOCK ............................................113
PISTON, PISTON RING AND PISTON PIN ......114
CONNECTING ROD ..........................................115
CRANKSHAFT ...................................................115
MAIN BEARING .................................................117
CONNECTING ROD BEARING .........................118
VQ
PRECAUTIONS .......................................................119
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................119
OPERATION PROCEDURE ..............................119
Precautions for Drain Engine Coolant ...................119
Precautions for Disconnecting Fuel Piping ...........119
Precautions for Removal and Disassembly ..........119
Precautions for Inspection, Repair and Replace-
ment ......................................................................119
Precautions for Assembly and Installation ............119
Page 2111 of 3502
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Parts Requiring Angle Tightening ......................... 120
Precautions for Liquid Gasket .............................. 120
REMOVAL OF LIQUID GASKET SEALING ...... 120
LIQUID GASKET APPLICATION PROCEDURE . 120
PREPARATION ....................................................... 122
Special Service Tools ........................................... 122
Commercial Service Tools .................................... 124
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ............................................ 126
NVH Troubleshooting — Engine Noise ................ 126
Use the Chart Below to Help You Find the Cause
of the Symptom. ................................................... 127
DRIVE BELTS ......................................................... 128
Checking Drive Belts ............................................ 128
Tension Adjustment .............................................. 128
ALTERNATOR AND A/C COMPRESSOR BELT . 129
POWER STEERING OIL PUMP BELT ............. 129
Removal and Installation ...................................... 129
REMOVAL ......................................................... 129
INSTALLATION ................................................. 129
AIR CLEANER AND AIR DUCT ............................. 131
Removal and Installation ...................................... 131
REMOVAL ......................................................... 131
INSPECTION AFTER REMOVAL ..................... 132
INSTALLATION ................................................. 132
Changing Air Cleaner Filter .................................. 132
REMOVAL ......................................................... 132
INSTALLATION ................................................. 132
INTAKE MANIFOLD COLLECTOR ........................ 133
Removal and Installation ...................................... 133
REMOVAL ......................................................... 134
INSPECTION AFTER REMOVAL ..................... 136
INSTALLATION ................................................. 136
INTAKE MANIFOLD ............................................... 138
Removal and Installation ...................................... 138
REMOVAL ......................................................... 138
INSPECTION AFTER REMOVAL ..................... 139
INSTALLATION ................................................. 139
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ....................................................................... 140
Removal and Installation ...................................... 140
REMOVAL ......................................................... 140
INSPECTION AFTER REMOVAL ..................... 142
INSTALLATION ................................................. 142
OIL PAN AND OIL STRAINER ............................... 145
Removal and Installation ...................................... 145
REMOVAL ......................................................... 145
INSPECTION AFTER REMOVAL ..................... 148
INSTALLATION ................................................. 148
INSPECTION AFTER INSTALLATION ............. 150
IGNITION COIL ....................................................... 152
Removal and Installation ...................................... 152
REMOVAL ......................................................... 152
INSTALLATION ................................................. 152
SPARK PLUG (PLATINUM-TIPPED TYPE) ........... 153
Removal and Installation ...................................... 153
REMOVAL ......................................................... 153
INSPECTION AFTER REMOVAL ..................... 153
INSTALLATION ................................................. 154FUEL INJECTOR AND FUEL TUBE ......................155
Removal and Installation ......................................155
REMOVAL .........................................................155
INSTALLATION .................................................157
INSPECTION AFTER INSTALLATION ..............159
ROCKER COVER ...................................................160
Removal and Installation ......................................160
REMOVAL .........................................................160
INSTALLATION .................................................161
FRONT TIMING CHAIN CASE ...............................163
Removal and Installation ......................................163
REMOVAL .........................................................163
INSTALLATION .................................................166
INSPECTION AFTER INSTALLATION ..............171
TIMING CHAIN ........................................................173
Removal and Installation ......................................173
REMOVAL .........................................................174
INSPECTION AFTER REMOVAL .....................180
INSTALLATION .................................................181
INSPECTION AFTER INSTALLATION ..............191
CAMSHAFT ............................................................192
Removal and Installation ......................................192
REMOVAL .........................................................192
INSPECTION AFTER REMOVAL .....................194
INSTALLATION .................................................197
INSPECTION AFTER INSTALLATION ..............201
Valve Clearance ...................................................202
INSPECTION ....................................................202
ADJUSTMENT ..................................................205
OIL SEAL ................................................................207
Removal and Installation of Valve Oil Seal ...........207
REMOVAL .........................................................207
INSTALLATION .................................................207
Removal and Installation of Front Oil Seal ...........208
REMOVAL .........................................................208
INSTALLATION .................................................208
Removal and Installation of Rear Oil Seal ............208
REMOVAL .........................................................208
INSTALLATION .................................................209
CYLINDER HEAD ...................................................210
On-Vehicle Service ...............................................210
CHECKING COMPRESSION PRESSURE .......210
Removal and Installation ......................................211
REMOVAL .........................................................211
INSPECTION AFTER REMOVAL .....................212
INSTALLATION .................................................213
INSPECTION AFTER INSTALLATION ..............215
Disassembly and Assembly ..................................215
DISASSEMBLY .................................................216
ASSEMBLY .......................................................216
Inspection After Disassembly ...............................218
VALVE DIMENSIONS ........................................218
VALVE GUIDE CLEARANCE ............................218
VALVE GUIDE REPLACEMENT .......................219
VALVE SEAT CONTACT ...................................220
VALVE SEAT REPLACEMENT .........................220
VALVE SPRING SQUARENESS .......................221
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD .............................221
Page 2112 of 3502
EM-4 ENGINE ASSEMBLY ..............................................223
Removal and Installation ......................................223
REMOVAL .........................................................224
INSTALLATION ..................................................226
INSPECTION AFTER INSTALLATION ..............226
CYLINDER BLOCK .................................................228
Disassembly and Assembly ..................................228
DISASSEMBLY .................................................229
ASSEMBLY .......................................................233
How to Select Piston and Bearing ........................239
DESCRIPTION ..................................................239
HOW TO SELECT PISTON ...............................240
HOW TO SELECT CONNECTING ROD BEAR-
ING ....................................................................241
HOW TO SELECT MAIN BEARING ..................242
Inspection After Disassembly ...............................245
CRANKSHAFT END PLAY ................................245
CONNECTING ROD SIDE CLEARANCE .........245
PISTON TO PISTON PIN OIL CLEARANCE ....245
PISTON RING SIDE CLEARANCE ...................246
PISTON RING END GAP ..................................246
CONNECTING ROD BEND AND TORSION .....247
CONNECTING ROD BIG END DIAMETER ......247
CONNECTING ROD BUSHING OIL CLEAR-
ANCE .................................................................247
CYLINDER BLOCK DISTORTION ....................248
MAIN BEARING HOUSING INNER DIAMETER .249
PISTON TO CYLINDER BORE CLEARANCE ..249
CRANKSHAFT MAIN JOURNAL DIAMETER ...250
CRANKSHAFT PIN JOURNAL DIAMETER ......251
CRANKSHAFT OUT-OF-ROUND AND TAPER .251
CRANKSHAFT RUNOUT ..................................251
CONNECTING ROD BEARING OIL CLEAR-ANCE .................................................................251
MAIN BEARING OIL CLEARANCE ...................252
CRUSH HEIGHT OF MAIN BEARING ..............253
CRUSH HEIGHT OF CONNECTING ROD
BEARING ...........................................................253
MAIN BEARING CAP BOLT OUTER DIAMETER .253
CONNECTING ROD BOLT OUTER DIAMETER .253
DRIVE PLATE ....................................................254
OIL JET (VQ35DE) ............................................254
OIL JET RELIEF VALVE (VQ35DE) ..................254
SERVICE DATA AND SPECIFICATIONS (SDS) ....255
Standard and Limit ................................................255
GENERAL SPECIFICATIONS ...........................255
VALVE TIMING ..................................................255
DRIVE BELT ......................................................256
INTAKE MANIFOLD COLLECTOR, INTAKE
MANIFOLD AND EXHAUST MANIFOLD ..........256
SPARK PLUG ....................................................256
CAMSHAFT AND CAMSHAFT BEARING .........257
CYLINDER HEAD ..............................................260
CYLINDER BLOCK ............................................264
PISTON, PISTON RING AND PISTON PIN ......265
CONNECTING ROD ..........................................266
CRANKSHAFT ...................................................267
MAIN BEARING .................................................268
CONNECTING ROD BEARING .........................269
Page 2121 of 3502
![NISSAN TEANA 2003 Service Manual NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
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Use the Chart Below to Help You Find the Cause of the Symptom.BBS0058R
1. Locate the area where noise occurs](/img/5/57392/w960_57392-2120.png "NISSAN TEANA 2003 Service Manual NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
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Use the Chart Below to Help You Find the Cause of the Symptom.BBS0058R
1. Locate the area where noise occurs")
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
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Use the Chart Below to Help You Find the Cause of the Symptom.BBS0058R
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
A: Closely related B: Related C: Sometimes related —: Not relatedLocation
of noiseType of
noiseOperating condition of engine
Source of
noiseCheck itemRefer-
ence page Before
warm-
upAfter
warm-
upWhen
start-
ingWhen
idlingWhen
racingWhile
driving
Top of
engine
Rocker
cover
Cylinder
headTicking or
clickingCA—AB—Tappet
noiseValve clearanceEM-50
Rattle C A — A B CCamshaft
bearing
noiseCamshaft journal oil
clearance
Camshaft runoutEM-44EM-44
Crank-
shaft pul-
ley
Cylinder
block
(Side of
engine)
Oil panSlap or
knock—A—BB—Piston pin
noisePiston to piston pin oil
clearance
Connecting rod bush-
ing oil clearanceEM-99
EM-101
Slap or
rapA ——BBAPiston
slap noisePiston to cylinder bore
clearance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend
and torsionEM-104EM-100
EM-100
EM-101
Knock A B C B B BConnect-
ing rod
bearing
noiseConnecting rod bush-
ing oil clearance
Connecting rod bear-
ing oil clearanceEM-101EM-105
Knock A B — A B CMain
bearing
noiseMain bearing oil clear-
ance
Crankshaft runoutEM-106EM-105
Front of
engine
Front
coverTapping or
tickingA A —BBBTiming
chain and
chain ten-
sioner
noiseTiming chain cracks
and wear
Timing chain tensioner
operationEM-57
EM-53
Front of
engineSqueak-
ing or fizz-
ingAB—B—CDrive belt
(Sticking
or slip-
ping)Drive belt deflection
EM-14
CreakingA B ABABDrive belt
(Slipping)Idler pulley bearing
operation
Squall
CreakA B —BABWater
pump
noiseWater pump operationCO-22,
"WATER
PUMP"