check oil NISSAN TERRANO 2002 Service Repair Manual

Special Service Tools
Tool number
Tool nameDescription
ST2505S001
Oil pressure gauge set
q
1ST25051001
Oil pressure gauge
q
2ST25052000
Hose
q
3ST25053000
Joint pipe
q
4ST25054000
Adapter
q
5ST25055000
Adapter
NT097
Measuring line pressure
ST07870000
Transmission case
stand
NT421
Disassembling and assembling
A/T
a: 182 mm (7.17 in)
b: 282 mm (11.10 in)
c: 230 mm (9.06 in)
d: 100 mm (3.94 in)
KV31102100
Torque converter one-
way clutch check tool
NT098
Checking one-way clutch in
torque converter
ST25850000
Sliding hammer
NT422
Removing oil pump assembly
a: 179 mm (7.05 in)
b: 70 mm (2.76 in)
c: 40 mm (1.57 in) dia.
d: M12 x 1.75P
ST33200000
Drift
NT091
Installing oil pump housing
oil seal
Installing rear oil seal
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.
KV31102400
Clutch spring
compressor
NT423
Removing and installing clutch
return springs
a: 320 mm (12.60 in)
b: 174 mm (6.85 in)
PREPARATION AND PRECAUTIONS
AT- 3

A/T Fluid Check
FLUID LEAKAGE CHECK
1. Clean area suspected of leaking. Ð for example, mating sur-
face of converter housing and transmission case.
2. Start engine, apply foot brake, place selector lever in ªDº posi-
tion and wait a few minutes.
3. Stop engine.
4. Check for fresh leakage.
FLUID CONDITION CHECK
Fluid color Suspected problem
Dark or black with burned odor Wear of frictional material
Milky pinkWater contamination Ð Road water enter-
ing through filler tube or breather
Varnished fluid, light to dark
brown and tackyOxidation Ð Over or under filling, Ð Over-
heating
FLUID LEVEL CHECK
Refer to MA section (ªChecking A/T Fluidº, ªCHASSIS AND BODY
MAINTENANCEº).
Stall Test
STALL TEST PROCEDURE
1. Check A/T and engine fluid levels. If necessary, add.
2. Drive vehicle for approx. 10 minutes or until engine oil and ATF
reach operating temperature.
ATF operating temperature:
50 - 80ÉC (122 - 176ÉF)
3. Set parking brake and block wheels.
4. Install a tachometer where it can be seen by driver during test.
IIt is good practice to put a mark on point of specified
engine rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in ªDº
position.
6. Accelerate to wide open throttle gradually while applying foot
brake.
7. Quickly note the engine stall revolution and immediately
release throttle.
IDuring test, never hold throttle wide open for more than 5
seconds.
Stall revolution:
2,450 - 2,700 rpm
SAT801A
SAT638A
SAT647B
SAT513G
SAT514G
TROUBLE DIAGNOSIS Ð Basic Inspection
AT-27

Line Pressure Test
LINE PRESSURE TEST PORTS
ILocation of line pressure test ports.
IAlways replace line pressure plugs as they are self-
sealing bolts.
LINE PRESSURE TEST PROCEDURE
1. Check A/T and engine fluid levels. If necessary, add fluid.
2. Drive vehicle for approx. 10 minutes or until engine oil and ATF
reach operating temperature.
ATF operating temperature:
50 - 80ÉC (122 - 176ÉF)
3. Install pressure gauge to corresponding line pressure port.
SAT209GA
SAT647B
SAT518GB
SAT519GA
TROUBLE DIAGNOSIS Ð Basic Inspection
AT-30

DIAGNOSTIC PROCEDURE
CHECK GROUND CIRCUIT.
1. Turn ignition switch to ªOFFº position.
2. Disconnect terminal cord assembly
connector in engine compartment.
3. Check resistance between terminalq
6
and ground.
Resistance: 10 - 20W
OK
ENG
1. Remove oil pan. Refer
to AT-123.
2. Check the following
items:
ITorque converter clutch
solenoid valve
Refer to ªCOMPONENT
INSPECTIONº on next
page.
IHarness of terminal cord
assembly for short or
open
CHECK POWER SOURCE CIRCUIT.
1. Turn ignition switch to ªOFFº position.
2. Disconnect TCM harness connector.
3. Check resistance between terminalq
6
and TCM harness connector terminal
q
3.
Resistance:
Approximately 0W
If OK, check harness for short to
ground and short to power.
4. Reinstall any part removed.
OK
ENG
Repair open circuit or short
to ground or short to
power in harness or con-
nector.
Perform ªSELF-DIAGNOSIS CODE CON-
FIRMATION PROCEDUREº, AT-72.
OK
ENG
1. Perform TCM input/
output signal inspection.
2. If NG, recheck TCM pin
terminals for damage or
loose connection with
harness connector.
INSPECTION END
YAT312
YAT313
H
H
H
TROUBLE DIAGNOSIS FOR T/C CLUTCH SOL/V
Torque Converter Clutch Solenoid Valve
(Cont'd)
AT-73

DIAGNOSTIC PROCEDURE
CHECK TCM POWER SOURCE.
1. Turn ignition switch to ªONº position.
(Do not start engine.)
2. Check voltage between TCM terminals
q
42,q47and ground.
Battery voltage should exist.
OK
ENG
Check the following items:
IHarness for short or
open between ignition
switch and TCM (Main
harness)
IIgnition switch and fuse
Refer to EL section
(ªPOWER SUPPLY
ROUTINGº).
CHECK A/T FLUID TEMPERATURE
SENSOR WITH TERMINAL CORD
ASSEMBLY.
1. Turn ignition switch to ªOFFº position.
2. Disconnect terminal cord assembly
connector in engine compartment.
3. Check resistance between terminalsq
6
andq7when A/T is cold.
Resistance:
Cold [20ÉC (68ÉF)]
Approximately 2.5 kW
4. Reinstall any part removed.
OK
ENG
1. Remove oil pan.
2. Check the following
items:
IA/T fluid temperature
sensor
Refer to ªCOMPONENT
INSPECTIONº on next
page.
IHarness of terminal cord
assembly for short or
open
qA
(Go to next page.)
YAT316
YAT317
H
H
TROUBLE DIAGNOSIS FOR BATT/FLUID TEMP SEN
A/T Fluid Temperature Sensor and TCM Power
Source (Cont'd)
AT-77

Line Pressure Solenoid Valve
DESCRIPTION
The line pressure solenoid valve regulates the oil pump discharge
pressure to suit the driving condition in response to a signal sent
from the TCM.
ON BOARD DIAGNOSIS LOGIC
Diagnostic trouble code Malfunction is detected when ...Check items
(Possible cause)
: LINE PRESSURE S/V
TCM detects an improper voltage drop
when it tries to operate the solenoid
valve.IHarness or connectors
(The solenoid circuit is open or
shorted.)
ILine pressure solenoid valve
: 10th judgement flicker
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Remarks: Specification data are reference values.
Monitor item Condition Specification
Line pressure solenoid valve dutyLow line-pressure
(Small throttle opening)
"
High line-pressure
(Large throttle opening)Approximately
29%
"
Approximately
94%
SELF-DIAGNOSIS CODE CONFIRMATION PROCEDURE
After the repair, perform the following procedure to confirm the
malfunction is eliminated.
1) Start engine.
2) Select ªSELF-DIAG RESULTSº mode with CONSULT-II.
3) With brake pedal depressed, shift the lever from ªPº,
ªNº,ªDº,ªNº,ªPº positions.
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------OR------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1) Start engine.
2) With brake pedal depressed, shift the lever from ªPº,
ªNº,ªDº,ªNº,ªPº positions.
3) Perform self-diagnosis.
Refer to SELF-DIAGNOSTIC PROCEDURE (Without
CONSULT-II), AT-15.
SAT341H
SAT824H
TROUBLE DIAGNOSIS FOR LINE PRESSURE S/V
AT-84

7. In ªNº Position, Vehicle Moves
SYMPTOM:
Vehicle moves forward or backward when selecting ªNº posi-
tion.
Does ªECU INPUT SIGNALSº in
Data Monitor show damage to park/
neutral position switch circuit?
-----------------------------------------------------------------------------------------------------------------------OR -----------------------------------------------------------------------------------------------------------------------
Does self-diagnosis show damage to
park/neutral position switch circuit?
No
EYe s
Check park/neutral position
switch. Refer to AT-92.
Check control linkage. Refer to AT-115.
OK
ENG
Adjust control linkage.
Refer to AT-115.
Check A/T fluid level again.
OK
ENG
Refill ATF.
1. Remove oil pan.
2. Check A/T fluid condition.
OK
ENG
1. Disassemble A/T.
2. Check the following
items:
IForward clutch assembly
IOverrun clutch assembly
IReverse clutch assembly
Check again.
OK
ENG
1. Perform TCM input/
output signal inspection.
2. If NG, recheck TCM pin
terminals for damage or
loose connection with
harness connector.
INSPECTION END
SAT146BA
NAT276
SAT638A
SAT171B
H
H
H
H H
H
DIAGNOSTIC PROCEDURES FOR SYMPTOMS
AT-98

9. Vehicle Does Not Creep Backward In ªRº
Position
SYMPTOM:
Vehicle does not creep backward when selecting ªRº position.
Check A/T fluid level again.
OK
ENG
Refill ATF.
qA
NG in both ª1º
and ªRº positions
Check stall revolution with selector
lever in ª1º and ªRº positions.
OK
OK in ª1º position
NG in ªRº position
E1. Remove control valve
assembly. Refer to AT-113.
2. Check the following items:
IValves to control line pres-
sure (Pressure regulator
valve, pressure modifier
valve, pilot valve and pilot
filter)
ILine pressure solenoid valve
3. Disassemble A/T.
4. Check the following items:
IOil pump assembly
ITorque converter
IReverse clutch assembly
IHigh clutch assembly
ILow & reverse brake assem-
bly
ILow one-way clutch
1. Remove control valve
assembly. Refer to AT-113.
2. Check the following items:
IValves to control line pres-
sure (Pressure regulator
valve, pressure modifier
valve, pilot valve and pilot
filter)
ILine pressure solenoid valve
3. Disassemble A/T.
4. Check the following items:
IOil pump assembly
ITorque converter
IReverse clutch assembly
IHigh clutch assembly
Check line pressure at idle with
selector lever in ªRº position. Refer to
ªLine Pressure Testº, AT-30.
OK
ENG
1. Remove control valve
assembly. Refer to AT-113.
2. Check the following items:
IValves to control line pres-
sure (Pressure regulator
valve, pressure modifier
valve, pilot valve and pilot
filter)
ILine pressure solenoid valve
3. Disassemble A/T.
4. Check the following item:
IOil pump assembly
1. Remove oil pan.
2. Check A/T fluid condition.
NG OK
q
A
Check again.
OK
ENG
1. Perform TCM input/output
signal inspection.
2. If NG, recheck TCM pin ter-
minals for damage or loose
connection with harness con-
nector.
INSPECTION END
SAT638A
SAT493G
SAT494G
SAT171B
HH
H
H
H
H
H
H
DIAGNOSTIC PROCEDURES FOR SYMPTOMS
AT-100

10. Vehicle Does Not Creep Forward In ªDº, ª2º
Or ª1º Position
SYMPTOM:
Vehicle does not creep forward when selecting ªDº, ª2º or ª1º
position.
Check A/T fluid level again.
OK
ENG
Refill ATF.
qA
Check stall revolution with selector lever in
ªDº position. Refer to ªSTALL TESTº, AT-27.
OK
ENG
1. Remove control valve
assembly. Refer to
AT-113.
2. Check the following
items:
IValves to control line
pressure (Pressure
regulator valve, pres-
sure modifier valve,
pilot valve and pilot
filter)
ILine pressure sole-
noid valve
3. Disassemble A/T.
4. Check the following
items:
IOil pump assembly
IForward clutch
assembly
IForward one-way
clutch
ILow one-way clutch
ILow & reverse brake
assembly
ITorque converter
Check line pressure at idle with selector
lever in ªDº position. Refer to ªLine Pressure
Testº, AT-30.
OK NG
1. Remove control valve assembly.
Refer to AT-113.
2. Check the following items:
IValves to control line pressure
(Pressure regulator valve, pressure
modifier valve, pilot valve and pilot
filter)
ILine pressure solenoid valve
3. Disassemble A/T.
4. Check the following item:
IOil pump assembly
1. Remove oil pan.
2. Check A/T fluid condition.
OK
ENG
qA
Check again.
OK
ENG
1. Perform TCM input/
output signal inspec-
tion.
2. If NG, recheck TCM
pin terminals for
damage or loose
connection with har-
ness connector.
INSPECTION END
SAT638A
SAT493G
SAT494G
SAT171B
HH
H
H
H
H H
H
DIAGNOSTIC PROCEDURES FOR SYMPTOMS
AT-101

11. Vehicle Cannot Be Started From D1
SYMPTOM:
Vehicle cannot be started from D1on Cruise test Ð Part 1.
Is 9. Vehicle Does Not Creep Backward In
ªRº Position OK?
Ye s
ENo
Go to 9. Vehicle Does Not
Creep Backward In ªRº
Position, AT-100.
Does self-diagnosis show damage to
vehicle speed sensor×A/T (revolution
sensor), shift solenoid valve A, B or
vehicle speed sensor×MTR after cruise
test?
No
EYe s
Check damaged circuit.
Refer to AT-50, AT-54,
AT-63 or AT-66.
Check throttle (accelerator) position sen-
sor. Refer to EC section [TROUBLE
DIAGNOSIS FOR ªTHROTTLE (ACCEL)
POSI SENº].
OK
ENG
Repair or replace throttle
(accelerator) position sen-
sor.
Check line pressure at stall point with
selector lever in ªDº position. Refer to
ªLine Pressure Testº, AT-30.
OK
ENG
1. Remove control valve
assembly. Refer to
AT-113.
2. Check the following
items:
IShift valve A
IShift valve B
IShift solenoid valve A
IShift solenoid valve B
IPilot valve
IPilot filter
3. Disassemble A/T.
4. Check the following
items:
IForward clutch assembly
IForward one-way clutch
ILow one-way clutch
IHigh clutch assembly
ITorque converter
IOil pump assembly
1. Remove oil pan.
2. Check A/T fluid condition.
OK
ENG
1. Remove control valve assembly. Refer
to AT-113.
2. Check the following items:
IShift valve A
IShift valve B
IShift solenoid valve A
IShift solenoid valve B
IPilot valve
IPilot filter
OKFOK
Check again.
OK
ENG
1. Perform TCM input/
output signal inspection.
2. If NG, recheck TCM pin
terminals for damage or
loose connection with
harness connector.
INSPECTION END
SAT832H
NAT262
SAT494G
SAT171B
H
H
H
H
H
H H
H
DIAGNOSTIC PROCEDURES FOR SYMPTOMS
AT-102