clock NISSAN TERRANO 2004 Service User Guide

d. While rotating forward clutch drum clockwise, install front plan-etary carrier on forward clutch drum.
I Check that portion A of front planetary carrier protrudes
approximately 2 mm (0.08 in) beyond portion B of forward
clutch assembly.
e. Make sure bearing races are on front and rear of clutch pack.
I Apply petroleum jelly to bearing races.
I Securely engage pawls of bearing races with holes in
clutch pack.
f. Install clutch pack into transmission case.
SAT969A
SAT970A
SAT971A
SAT220B
ASSEMBLY
Assembly (1) (Cont'd)
AT-189
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Removal and Installation
IDrain oil from vacuum pump before removal.
Manually rotate fan belt clockwise to discharge any oil which
may have accumulated in vacuum pump.
I Install vane so that its round surface faces pump housing.
I After installing vacuum pump assembly, apply 5 m (0.2 Imp fl
oz) of engine oil into vacuum pump assembly. Then, make sure
that pulley can be smoothly rotated by hand.
Inspection
Clean all parts and check them as follows:
I Check for wear or scratches on mating surfaces of rotor and
vacuum pump housing and on rotor and center plate. If wear
or scratches are noted, replace those parts.
I Check for wear or scratches on vanes. If necessary, replace.
NBR131
NBR132
NBR133
VACUUM PUMP (TD27Ti engine model)
BR-24
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Inspection and Adjustment
STEERING GEAR PRELOAD
Measure preload in worm gear.
1. Mount steering gear to Tool (KV48100301) and place it in avise, as shown in the illustration.
2. Turn worm gear several times by hand completely to the left and right (full lock to lock).
3. Measure preload at  360É from straight-ahead position.
a. Turn worm gear counterclockwise until full lock position. Then turn clockwise more than two turns until the straight-
ahead position.
Straight-ahead position is the position where the two mat-
ing marks are in line (approx. 765É from full lock position).
b. Turn worm gear one full turn (360É) clockwise and measure total preload at this position.
c. Turn worm gear two full turns (720É) counterclockwise and measure total preload.Total preload at  360É from straight-ahead position:
: 0.4 - 1.2 N ×m (0.04 - 0.12 kg-m, in-lb)
4. Measure total preload at straight-ahead position.
a. Place worm gear in straight-ahead position. See step 3.a.
b. Measure total preload in straight-ahead position. Total preload at straight-ahead position:
: 0.6 - 1.6 N ×m (0.06 - 0.16 kg-m ,5-14in-lb)
5. If either one of the above measured values are not within specifications, adjust total preload by turning sector shaft
adjusting screw. Tighten adjusting screw lock nut with tools.Lock nut:
:30N ×m (3 kg-m, 22 ft-lb)
YST022
YST023
SST653A
EST011
POWER STEERING GEAR
ST-15
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4. Set steering wheel in the neutral position.
5. Disconnect horn connector (or horn/audio connector) andremove nut.
6. Remove steering wheel.
CAUTION:
I Do not tap or bump the steering wheel.
7. Remove steering column cover.
8. Disconnect in order the air bag module connector and the (horn/audio steering switch) connector behind the spiral cable.
9. Remove spiral cable securing screws, and while pushing the upper plastic tab, remove the spiral cable.
CAUTION:
I Do not attempt to disassemble spiral cable.
I Do not apply lubricant to the spiral cable.
INSTALLATION
1. Set the front wheels in the straight-ahead position.
2. Make sure that the spiral cable is in the neutral position.
The neutral position is detected by turning left (counterclock-
wise) about 2.5 revolutions from the right end position. Align the
two marks (
).
CAUTION:
I The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
I Also, with the steering linkage disconnected, the cable
may snap by turning the steering wheel beyond the limited
number of turns. The spiral cable can be turned up to
about 2.5 turns from the neutral position to both the right
and left.
3. Connect spiral cable connector in the reverse order of discon- necting and tighten with screws.
4. Install steering column covers. And make sure the harness do not get caught between inner steering cover and steering col-
umn.
5. Install steering wheel, aligning with spiral cable pin guides, and pull spiral cable through.
6. Connect horn connector (or horn/audio steering switch connec- tor) and engage spiral cable with pawls in steering wheel. Move
driver air bag module connector away from steering wheel
lower lid opening.
7. Tighten nut.
:30-40N ×m (3.1 - 4.1 kg-m, 22 - 30 ft-lb)
YRS125
YRS123
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable
(Cont'd)
RS-18
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SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). Be certain that all hoses include
positive shut off devices (either manual or automatic) near the end
of the hoses opposite the manifold gauge.
SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to
an CFC-12 (R-12) A/C system. Although the HFC-134a (R-134a)
couplers will not secure on to the CFC-12 (R-12) system, CFC-12
(R-12) refrigerant and lubricant will be discharged into the HFC-
134a (R-134a) coupler, causing contamination.
Shut off valve rotationA/C service valve
Clockwise Open
Counterclockwise Close
REFRIGERANT WEIGHT SCALE
If the scale allows electronic control of the flow of refrigerant
through the scale, be certain that the hose fitting size is 1/2 ²-16
ACME, and that no refrigerant other than HFC-134a (R-134a)
(along with only specified lubricant) has been used with the scale.
CHARGING CYLINDER
The charging cylinder is not recommended because refrigerant
may be vented into the air from the top valve of the cylinder when
filling the cylinder with refrigerant. Additionally, the accuracy of the
cylinder is generally less than that of an electronic scale or of qual-
ity recycle/recharge equipment.
RHA272D
RHA273D
RHA274D
PREPARATION
Precautions for Service Equipment (Cont'd)
HA-15
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Compressor Clutch
REMOVAL
IWhen removing center bolt, hold clutch disc with clutch disc
wrench.
I Remove the drive plate using Tool.
Insert holder's three pins into the drive plate. Rotate the holder
clockwise to hook it onto the plate. Then, tighten the center bolt
to remove the drive plate.
After removing the drive plate, remove the shims from either the
drive shaft or the drive plate.
I Remove the snap ring using external snap ring pliers.
SHA049F
SHA792E
SHA793E
SHA794E
COMPRESSOR Ð Model DKS-17CH (ZEXEL make)
HA-25
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4. Check temperature decrease
1) Turn TEMPERATURE CONTROL DIAL to full cold (counter-clockwise).
2) Check for cold air at discharge air outlets.
5. Check temperature increase
1) Turn TEMPERATURE CONTROL DIAL to full hot (clockwise).
2) Check for hot air at discharge air outlets.
6. Check A/C switch
Turn FAN CONTROL DIAL to the desired position (1 to 4) and
switch AIR CONDITIONER SWITCH to turn ON air conditioner.
Indicator light will come on when air conditioner is ON.
NHA336
NHA337
NHA338
DIAGNOSES Ð Overall System
Operation Check (Cont'd)
HA-30
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General Specifications
COMPRESSOR
ModelDKS-17CH
Type Swash plate
Displacement cm
3(cu in)/Rev 168 (10.25)
Direction of rotation Clockwise
(Viewed from drive end)
Drive belt A type
LUBRICATION OIL
ModelZEXEL make
DKS-17CH
Name Nissan A/C System Oil
Type S
Part number KLH00-PAGS0
Capacity m (Imp fl oz)
Total in system TD ENGINE: 250 (8.8)
ZD ENGINE: 200 (7.0)
Compressor (Service parts)
charging amount TD ENGINE: 250 (8.8)
ZD ENGINE: 200 (7.0)
REFRIGERANT
Type
R134a
Capacity kg (lb) 0.60 - 0.70 (1.32 - 1.54)
Inspection and Adjustment
ENGINE IDLING SPEED
When A/C is ON
Refer to EF & EC section.
BELT TENSION
Refer to Checking Drive Belts (MA section).
COMPRESSOR
Model DKS-17CH
Clutch disc-to-pulley clearance mm (in)0.3 - 0.6
(0.012 - 0.024)
SERVICE DATA AND SPECIFICATIONS (SDS)
HA-65
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Oil Pressure Switch Check ...................................... 110
Wiring Diagram - CHIME - ...................................... 111
WIPER AND WASHER ................................................ 112
Wiring Diagram - WIPER - ...................................... 112
Wiring Diagram - WIP/R -........................................ 114
Installation ................................................................ 116
Washer Nozzle Adjustment ..................................... 117
Check Valve ............................................................. 117
Wiring Diagram - HLC - ........................................... 118
HORN, CIGARETTE LIGHTER AND CLOCK ............122
Wiring Diagram - HORN - .......................................122
Wiring Diagram - CIGAR -.......................................123
Wiring Diagram - CLOCK -......................................124
REAR WINDOW DEFOGGER AND DOOR
MIRROR DEFOGGER .................................................125
System Description ..................................................125
Wiring Diagram - DEF - ...........................................126
Trouble Diagnoses...................................................128
Filament Check ........................................................132
Filament Repair .......................................................133
AUDIO ........................................................................\
..134
System Description ..................................................134
Schematic ................................................................136
Wiring Diagram - AUDIO - .......................................138
Wiring Diagram - REMOTE -...................................145
Trouble Diagnoses...................................................147
Inspection.................................................................149
Location of Roof Mounted Antenna .........................150
HEATED SEAT ............................................................151
Wiring Diagram - HSEAT - ......................................151
SUNROOF ....................................................................153
Wiring Diagram - SROOF - .....................................153
DOOR MIRROR ...........................................................154
Wiring Diagram - MIRROR - ...................................154
POWER WINDOW .......................................................156
System Description ..................................................156
Schematic ................................................................158
Wiring Diagram - WINDOW - ..................................159
Trouble Diagnoses...................................................162
POWER DOOR LOCK .................................................163
System Description ..................................................163
Schematic ................................................................164
Wiring Diagram - D/LOCK -.....................................166
Trouble Diagnoses...................................................171
POWER DOOR LOCK - SUPER LOCK - ...................179
Component Parts Location ......................................179
System Description ..................................................180
Schematic ................................................................182 Wiring Diagram - S/LOCK - .....................................184
Trouble Diagnoses...................................................192
MULTI-REMOTE CONTROL SYSTEM .......................202
System Description ..................................................202
Schematic ................................................................204
Wiring Diagram - MULTI - .......................................205
Trouble Diagnoses...................................................213
ID Code Entry Procedure ........................................215
TIME CONTROL UNIT (TCU) .....................................216
System Description ..................................................216
Trouble Diagnosis ....................................................218
Schematic ................................................................220
NATS (Nissan Anti-Theft System) .............................222
System Description ..................................................222
System Composition ................................................223
Component Parts Location ......................................224
Wiring Diagram - NATS -.........................................225
CONSULT-II .............................................................229
Trouble Diagnoses...................................................231
How to Replace NATS IMMU ..................................242
THEFT WARNING SYSTEM .......................................243
Components Parts and Harness Connector
Location ...................................................................243
System Description ..................................................244
Theft Warning System/Schematic ...........................247
Wiring Diagram - THEFT -.......................................248
Trouble Diagnoses...................................................264
LOCATION OF ELECTRICAL UNITS .........................275
Engine Compartment ...............................................275
Passenger Compartment/LHD Models ....................276
Passenger Compartment/RHD Models ...................278
HARNESS LAYOUT ....................................................280
How to Read Harness Layout .................................280
Outline......................................................................281
Main Harness...........................................................282
EFC Harness ...........................................................298
Engine Harness .......................................................310
Body Harness ..........................................................312
Chassis Harness......................................................320
Room Lamp Harness...............................................321
Tailgate Harness ......................................................322
Door Harness (LH side)...........................................323
Door Harness (RH side) ..........................................324
BULB SPECIFICATIONS ............................................325
Headlamps ...............................................................325
Exterior Lamps.........................................................325
Interior Lamps ..........................................................325
WIRING DIAGRAM CODES (CELL CODES) .............326
CONTENTS(Cont'd)
EL-2
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Fuse
a. If fuse is blown, be sure to eliminate cause of problem beforeinstalling new fuse.
b. Use fuse of specified rating. Never use fuse of more than speci- fied rating.
c. Do not install fuse in oblique direction; always insert it into fuse holder properly.
d. Remove fuse for clock if vehicle is not used for a long period of time.
Fusible Link
A melted fusible link can be detected by visual inspection. If its
condition is questionable, use circuit tester or test lamp.
CAUTION:
IIf fusible link should melt, it is possible that critical circuit
(power supply or large current carrying circuit) is shorted.
In such a case, carefully check and eliminate cause of
problem.
I Never wrap periphery of fusible link with vinyl tape.
Extreme care should be taken with this link to ensure that
it does not come into contact with any other wiring har-
ness or vinyl or rubber parts.
Circuit Breaker Inspection
For example, when current is 30A, the circuit is broken within 8 to
20 seconds.
CIRCUIT BREAKER (PTC THERMISTOR TYPE)
The PTC thermistor generates heat in response to current flow. The
temperature (and resistance) of the thermistor element varies with
current flow. Excessive current flow will cause the element's tem-
perature to rise. When the temperature reaches a specified level,
the electrical resistance will rise sharply to control the circuit cur-
rent.
Reduced current flow will cause the element to cool. Resistance
falls accordingly and normal circuit current flow is allowed to
resume.
SEL954J
YEL601D
SBF284E
SEL109W
POWER SUPPLY ROUTING
EL-19
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