wheel NISSAN TERRANO 2004 Service Repair Manual

GENERAL INFORMATIONSECTION
GI
CONTENTS
PRECAUTIONS ...............................................................2
Supplemental Restraint System (SRS) ²AIR
BAG² and²SEAT BELT PRE-TENSIONER²
(Dual Air Bag System) .................................................3
Precautions for NATS ..................................................4
Precautions for Multiport Fuel Injection System
or Engine Control System ...........................................5
Precautions for Catalyst ..............................................5
Precautions for Turbocharger ......................................5
Precautions for Fuel ....................................................6
Precautions for Engine Oils .........................................6
HOW TO USE THIS MANUAL ........................................8
HOW TO READ WIRING DIAGRAMS ..........................10
Sample/Wiring Diagram - EXAMPL - ........................10
Description .................................................................12
HOW TO CHECK TERMINAL .......................................19
How to Probe Connectors .........................................19
How to Check Enlarged Contact Spring of
Terminal .....................................................................20
Waterproof Connector Inspection ..............................21
Terminal Lock Inspection ...........................................21
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR
AN ELECTRICAL INCIDENT ........................................22 Work Flow ..................................................................22
Incident Simulation Tests ...........................................23
HOW TO FOLLOW FLOW CHART IN TROUBLE
DIAGNOSES ..................................................................25
CONSULT-II CHECKING SYSTEM ...............................26
Function and System Application ..............................26
Nickel Metal Hydride Battery Replacement...............26
Checking Equipment..................................................26
IDENTIFICATION INFORMATION .................................27
Model Variation ..........................................................27
Identification Number .................................................28
Dimensions ................................................................30
Wheels and Tires .......................................................30
LIFTING POINTS AND TOW TRUCK TOWING ...........31
Garage Jack and Safety Stand .................................31
Screw Jack ................................................................31
4-pole Lift ...................................................................32
Tow Truck Towing ......................................................32
ISO 15031-2 TERMINOLOGY LIST ..............................34
ISO 15031-2 Terminology List ...................................34
TIGHTENING TORQUE OF STANDARD BOLTS ........37
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Observe the following precautions to ensure safe and proper
servicing. These precautions are not described in each indi-
vidual section.
1. Do not operate the engine for an extended period of time with-out proper exhaust ventilation.
Keep the work area well ventilated and free of any inflammable
materials. Special care should be taken when handling any
inflammable or poisonous materials, such as gasoline, refriger-
ant gas, etc. When working in a pit or other enclosed area, be
sure to properly ventilate the area before working with hazard-
ous materials.
Do not smoke while working on the vehicle.
2. Before jacking up the vehicle, apply wheel chocks or other tire blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting and towing
before working on the vehicle.
These operations should be done on a level surface.
3. When removing a heavy component such as the engine or transaxle/transmission, take care not to lose your balance and
drop it. Also, do not allow it to strike adjacent parts, especially
the brake tubes and master cylinder.
4. Before starting repairs which do not require battery power, always turn off the ignition switch, then disconnect the ground
cable from the battery to prevent accidental short circuit.
5. To prevent serious burns, avoid contact with hot metal parts such as the radiator, exhaust manifold, tail pipe and muffler. Do
not remove the radiator cap when the engine is hot.
SGI285
SGI231
SGI232
SGI233
PRECAUTIONS
GI-2
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6. Before servicing the vehicle, protect fenders, upholstery andcarpeting with appropriate covers.
Take caution that keys, buckles or buttons on your person do
not scratch the paint.
7. Clean all disassembled parts in the designated liquid or solvent prior to inspection or assembly.
8. Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new ones.
9. Replace inner and outer races of tapered roller bearings and needle bearings as a set.
10. Arrange the disassembled parts in accordance with their assembled locations and sequence.
11. Do not touch the terminals of electrical components which use microcomputers (such as electronic control units).
Static electricity may damage internal electronic components.
12. After disconnecting vacuum or air hoses, attach a tag to indi- cate the proper connection.
13. Use only the lubricants specified in MA section.
14. Use approved bonding agent, sealants or their equivalents when required.
15. Use tools and recommended special tools where specified for safe and efficient service repairs.
16. When repairing the fuel, oil, water, vacuum or exhaust systems, check all affected lines for leaks.
17. Dispose of drained oil or the solvent used for cleaning parts in an appropriate manner.
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
(Dual Air Bag System)
The Supplemental Restraint System ªAir Bagº and ªSeat Belt Pre-
tensionerº, used along with a seat belt, help to reduce the risk or
severity of injury to the driver and front passenger in a frontal col-
lision. The Supplemental Restraint System consists of air bag mod-
ules (located in the center of the steering wheel and on the instru-
ment panel on the passenger side), seat belt pre-tensioners, a
diagnosis sensor unit, warning lamp, wiring harness and spiral
cable.
WARNING:
ITo avoid rendering the SRS inoperative, which could
increase the risk of personal injury or death (in the event
of a collision which would result in air bag inflation), all
maintenance must be performed by an authorized NISSAN
dealer.
I Improper maintenance, including incorrect removal and
installation of the SRS, can lead to personal injury caused
by unintentional activation of the system.
I Do not use electrical test equipment on any circuit related
to the SRS unless instructed to do so in this Service
Manual. SRS wiring harnesses are covered with yellow
SGI234
SGI646
PRECAUTIONS
GI-3
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7. The followingSYMBOLS AND ABBREVIATIONS are used:
,: Tightening torque
: Should be lubricated with grease.
Unless otherwise indicated, use rec-
ommended multi-purpose grease.
: Should be lubricated with oil.
: Sealing point
: Checking point
: Always replace after every disassem- bly.
L.H., R.H.: Left-Hand, Right-Hand
FR, RR : Front, Rear
2WD : 2-Wheel Drive
4WD : 4-Wheel Drive
qP: Apply petroleum jelly.
: Apply A.T.F.
A.T.F. : Automatic Transmission Fluid
H : Select with proper thickness.
I : Adjustment is required.
M/T : Manual Transaxle/Transmission
A/C : Air Conditioner
P/S : Power Steering
S.S.T. : Special Service Tools
S.D.S. : Service Data and Specifications
SAE : Society of Automotive Engineers, Inc.
L.H.D. : Left-Hand Drive
R.H.D. : Right-Hand Drive
8. The UNITSgiven in this manual are primarily expressed as the SI UNIT (International System of Unit),
and alternatively expressed in the metric system and in the yard/pound system. ªExampleºTightening torque:59-78N ×m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
9. TROUBLE DIAGNOSES are included in sections dealing with complicated components.
10. SERVICE DATA AND SPECIFICATIONS are contained at the end of each section for quick reference of
data.
11. The captions WARNINGandCAUTION warn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
I WARNING indicates the possibility of personal injury if instructions are not followed.
I CAUTION indicates the possibility of component damage if instructions are not followed.
I BOLD TYPED STATEMENTS exceptWARNING andCAUTION give you helpful information.
HOW TO USE THIS MANUAL
GI-9
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Model Variation
BodyGrade Engine Transmission Group A (RHD) Group B (South)
Group C (Cen- tral) Group D (North)
H/T SE
ªLuxury/
Eleganceº TD27Ti FS5R30A KVPNRVF-UED KVPNLVF-UGD KVPNLVF-USD
ZD30DDTi FS5R30A KWSNRVF-UED KWSNLVF-UGD KWSNLVF-USD
RE4R01A KWSNRVA-UED KWSNLVA-UGD KWSNLVA-USD
SR
ªSportº TD27Ti FS5R30A KVPNRUF-UED KVPNLUF-UGD KVPNLUF-USD
Wagon SE
ªLuxury/
Eleganceº TD27Ti FS5R30A TVPURVF-UED TVPULVF-UGD TVPULVF-USD
ZD30DDTi FS5R30A TWSURVF-UED TWSULVF-UGD TWSULVF-USD
RE4R01A TWSURVA-UED TWSULVA-UGD TWSULVA-USD
SR
ªSportº TD27Ti FS5R30A TVPURUF-UED TVPULUF-UGD TVPULUF-USD
Prefix and suffix designations:
KVPNLVFR20UGD
D : 04 model year
E : RHD models
G : South/Central Europe
S : North Europe
U : Turbo
F : 5-speed manual transmission
A : Automatic transmission
U : SR grade
V : SE grade
L : Left-hand drive
R : Right-hand drive
N : 4-wheel drive, short wheelbase
U : 4-wheel drive, long wheelbase
VP : TD27Ti engine
WS : ZD30DDTi engine
K : Hardtop
T : Wagon
IDENTIFICATION INFORMATION
GI-27
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Identification Number
VEHICLE IDENTIFICATION NUMBER (Chassis number)
Prefix and suffix designations:
VSKKVNR20UOXXXXXX
Vehicle serial number
Stopgap (no meaning)
U : Europe
Model
Axle
N : 4-wheel drive, short wheelbase
U : 4-wheel drive, long wheelbase
Engine
V : TD27Ti
W : ZD30DDTi
Body
K : Hardtop
T : Wagon
Manufacturer code
EGI013
IDENTIFICATION INFORMATION
GI-28
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Dimensions
Unit: mm (in)
HardtopWagon
Overall length 4,242 (167.0) 4,722 (185.9)
Overall width (*) 1,755 (69.1) 1,755 (69.1)
Overall height 1,805 (71.1) 1,810 (71.3)
Front tread 1,455 (57.3) 1,455 (57.3)
Rear tread 1,430 (56.3) 1,430 (56.3)
Wheelbase 2,450 (96.5) 2,650 (104.3)
Ground clearance 210 (8.3) 205 (8.1)
Front overhang 837 (33.0) 837 (33.0)
Rear overhang bumper 835 (32.9) 1,115 (43.9)
spare wheel 955 (37.6) 1,235 (48.6)
(*): without mirrors
Wheels and Tires
Road wheel size 16 x 7J
Offset [mm (in)]25 (0.98)
Tire size 235/70 R16
IDENTIFICATION INFORMATION
GI-30
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Garage Jack and Safety Stand
WARNING:
INever get under the vehicle while it is supported only by
the jack. Always use safety stands when you have to get
under the vehicle.
I Place wheel chocks at both front and back of the wheels
on the ground, and apply handbrake where appropriate.
I Do not start the engine while the vehicle is supported only
by the jack.
Screw Jack
EGI016
EGI017
LIFTING POINTS AND TOW TRUCK TOWING
GI-31
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4-pole Lift
WARNING:
Do not use a 2-pole lift.
Due to weight balance of the vehicle and shape of underbody,
lift arms can not be attached in a safe way. Therefore it is rec-
ommended to use a 4-pole lift only.
Tow Truck Towing
CAUTION:
IAll applicable local laws regarding the towing operation
must be obeyed.
I It is necessary to use proper towing equipment to avoid
possible damage to the vehicle during a towing operation.
I Attach safety chains for all towing.
I When towing, make sure that the transmission, steering
system and power train are in good order. If any unit is
damaged, a dolly must be used.
I When towing with the front wheels on the ground:
Move both the gearshift and transfer levers to neutral (ªNº
position).
Turn the ignition key to the ªOFFº position and secure the
steering wheel in a straightahead position with a rope or
similar device. Never place the ignition key in the ªLOCKº
position. This will result in damage to the steering lock
mechanism.
I When towing with the rear wheels on the ground, release
the parking brake and move both the gearshift and trans-
fer levers to neutral (ªNº position).
I Never tow vehicle from the rear (i.e., backward) with four
wheels on the ground as this may cause serious and
expensive damage to the transmission.
LIFTING POINTS AND TOW TRUCK TOWING
GI-32
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NISSAN recommends that a dolly be used as illustrated when tow-
ing 4-wheel drive models.
Towing with four wheels on ground or towing with front
(rear wheels on ground) or rear wheels (front wheels
on ground) raised
Observe the following restricted towing speeds and distances.Speed:Below 50 km/h (30 MPH)
Distance: Less than 65 km (40 miles)
If the speed or distance must necessarily be greater, remove the
front and rear propeller shafts beforehand to prevent damage to the
transmission.
TOWING POINT
I Always pull the cable straight out from the vehicle. Never
pull on the hook at a sideways angle.
I Use proper towing equipment when towing. Otherwise, the
vehicle body will be damaged.
Front
I Only R.H. hook may be used for towing purposes. Use L.H.
hook only for securing the vehicle during transportation.
Rear
I Either hook can be used for towing purposes.
A platform should be used.
EGI018
EGI019
EGI020
LIFTING POINTS AND TOW TRUCK TOWING
Tow Truck Towing (Cont'd)
GI-33
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