engine disassembly NISSAN TIIDA 2008 Service Repair Manual

AT-3
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AT
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P N Wiring Diagram - AT - SSV/B ................................
140
Diagnosis Procedure .............................................141
Component Inspection ..........................................142
DTC P1760 OVERRUN CLUTCH SOLENOID
VALVE ..............................................................
144
Description ............................................................144
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
144
On Board Diagnosis Logic ....................................144
Possible Cause .....................................................144
DTC Confirmation Procedure ................................144
Wiring Diagram - AT - OVRCSV ...........................145
Diagnosis Procedure .............................................146
Component Inspection ..........................................147
DTC VEHICLE SPEED SENSOR MTR ............149
Description ............................................................149
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
149
On Board Diagnosis Logic ....................................149
Possible Cause .....................................................149
DTC Confirmation Procedure ................................149
Wiring Diagram - AT - VSSMTR ...........................150
Diagnosis Procedure .............................................151
DTC BATT/FLUID TEMP SEN (A/T FLUID
TEMP SENSOR CIRCUIT AND TCM POWER
SOURCE) .........................................................
152
Description ............................................................152
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
152
On Board Diagnosis Logic ....................................152
Possible Cause .....................................................152
DTC Confirmation Procedure ................................152
Wiring Diagram - AT - BA/FTS ..............................153
Diagnosis Procedure .............................................154
Component Inspection ..........................................156
DTC TURBINE REVOLUTION SENSOR .........158
Description ............................................................158
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
158
On Board Diagnosis Logic ....................................158
Possible Cause .....................................................158
DTC Confirmation Procedure ................................158
Wiring Diagram - AT - PT/SEN .............................159
Diagnosis Procedure .............................................160
CONTROL UNIT (RAM), CONTROL UNIT
(ROM) ...............................................................
163
Description ............................................................163
On Board Diagnosis Logic ....................................163
Possible Cause .....................................................163
DTC Confirmation Procedure ................................163
Diagnosis Procedure .............................................163
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................
164
Wiring Diagram - AT - MAIN .................................164
Diagnosis Procedure .............................................165
PNP, OD SWITCH AND CLOSED THROT-
TLE, WIDE OPEN THROTTLE POSITION
SIGNAL CIRCUIT ............................................
167
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
167
TCM Terminal and Reference Value .....................167
Diagnosis Procedure .............................................167
Component Inspection ...........................................171
SHIFT POSITION INDICATOR CIRCUIT ........172
Description .............................................................172
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
172
Diagnosis Procedure .............................................172
TROUBLE DIAGNOSIS FOR SYMPTOMS ....173
Wiring Diagram - AT - NONDTC ...........................173
OD OFF Indicator Lamp Does Not Come On ........176
Engine Cannot Be Started in "P" and "N" Position ..178
In "P" Position, Vehicle Moves Forward or Back-
ward When Pushed ...............................................
179
In "N" Position, Vehicle Moves ..............................179
Large Shock "N" → "R" Position ............................180
Vehicle Does Not Creep Backward in "R" Position ..181
Vehicle Does Not Creep Forward in "D", "2" or "1"
Position ..................................................................
182
Vehicle Cannot Be Started from D1 .......................183
A/T Does Not Shift: D1→ D2or Does Not Kick-
down: D
4→ D2 .......................................................185
A/T Does Not Shift: D2→ D3 ..................................186
A/T Does Not Shift: D3→ D4 ..................................188
A/T Does Not Perform Lock-up .............................189
A/T Does Not Hold Lock-up Condition ...................190
Lock-up Is Not Released .......................................191
Engine Speed Does Not Return to Idle (Light
Braking D
4→ D3) ...................................................192
A/T Does Not Shift: D4→ D3, When OD OFF ........193
A/T Does Not Shift: D3→ 22, When Selector Lever
"D" → "2" Position .................................................
194
A/T Does Not Shift: 22→ 11, When Selector Lever
"2" → "1" Position ..................................................
195
Vehicle Does Not Decelerate by Engine Brake .....197
TCM Self-Diagnosis Does Not Activate .................200
TRANSMISSION CONTROL MODULE ..........202
Removal and Installation .......................................202
SHIFT CONTROL SYSTEM ............................203
Control Device Removal and Installation ...............203
Control Device Disassembly and Assembly ..........206
Selector Lever Knob Removal and Installation ......206
Adjustment of A/T Position ....................................207
Checking of A/T Position .......................................207
A/T SHIFT LOCK SYSTEM .............................209
Description .............................................................209
Shift Lock System Parts Location ..........................209
Wiring Diagram - AT - SHIFT ................................210

AT-192
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
OK >>INSPECTION END
NG >> GO TO 3.
3.CHECK TCM
1. Check TCM input/output signals. Refer to AT-71, "
TCM Terminal and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
Engine Speed Does Not Return to Idle (Light Braking D4→ D3)INFOID:0000000001703349
SYMPTOM:
Engine speed does not smoothly return to idle when A/T shifts from D4 to D3 on “Cruise Test — Part
1”.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-73, "
CONSULT-III Function (A/T)" or AT-78, "Diagnosis Procedure without
CONSULT-III" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-73, "CONSULT-III Function (A/T)" or AT-78, "Diag-
nosis Procedure without CONSULT-III" .
NO >> GO TO 2.
2.CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-493
.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace accelerator pedal position sensor.
3.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-230, "
Component" .
2. Check A/T fluid condition. Refer to AT-48, "
Inspections Before Trouble Diagnosis" .
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-216, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
- Overrun clutch control valve
- Overrun clutch reducing valve
- Overrun clutch solenoid valve
3. Disassemble A/T. Refer to AT-240, "
Disassembly" .
4. Check the following items:
- Overrun clutch assembly. Refer to AT-288, "
Forward and Overrun Clutches" .
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
5.DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-216, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
- Overrun clutch control valve
- Overrun clutch reducing valve
- Overrun clutch solenoid valve
OK or NG

TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-197
< SERVICE INFORMATION >
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- Shift valve A
- Shift solenoid valve A
- Overrun clutch control valve
- Overrun clutch solenoid valve
3. Disassemble A/T. Refer to AT-240, "
Disassembly" .
4. Check the following items:
- Servo piston assembly
- Brake band
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7.CHECK SYMPTOM
Check again. Refer to AT-59, "
Cruise Test - Part 3" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 8.
8.CHECK TCM
1. Check TCM input/output signals. Refer to AT-71, "
TCM Terminal and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
Vehicle Does Not Decelerate by Engine BrakeINFOID:0000000001703353
SYMPTOM:
•Vehicle does not decelerate by engine brake when shifting from 22 (12 ) to 11“Cruise Test — Part 3”.
•Vehicle does not decelerate by engine brake when OD OFF (OD OFF indicator lamp is on) on “Cruise
Test — Part 3”.
•Vehicle does not decelerate by engine brake when shifting A/T from “D” to “2” position on “Cruise
Test — Part 3”.
DIAGNOSTIC PROCEDURE
1.CHECK CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to AT-73, "
CONSULT-III Function (A/T)" or AT-78, "Diagnosis Procedure without
CONSULT-III" .
Is a malfunction in CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT- 8 3 .
NO >> GO TO 2.
2.CHECK OVERDRIVE CONTROL SWITCH CIRCUIT
With CONSULT-III
1. Turn ignition switch ON. (Do not start engine)
2. Select “TCM INPUT SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-III.
3. Read out “OVERDRIVE SW”.
Check the signal of the overdrive control switch is indicated properly.
SAT778B

CO-1
ENGINE
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SECTION CO
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CONTENTS
ENGINE COOLING SYSTEM
SERVICE INFORMATION ............................2
PRECAUTIONS ...................................................2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
2
Precaution for Liquid Gasket .....................................2
PREPARATION ...................................................4
Special Service Tool .................................................4
Commercial Service Tool ..........................................4
OVERHEATING CAUSE ANALYSIS ..................5
Troubleshooting Chart ...............................................5
COOLING SYSTEM ............................................7
Cooling Circuit ...........................................................7
ENGINE COOLANT ............................................8
Inspection ..................................................................8
Changing Engine Coolant .........................................8
RADIATOR .........................................................11
Component ..............................................................11
Removal and Installation .........................................11
Checking Radiator Cap ...........................................13
Checking Radiator ...................................................13
COOLING FAN ..................................................14
Component (Models with A/C) .................................14
Component (Models without A/C) ............................14
Removal and Installation .........................................15
DISASSEMBLY AND ASSEMBLY ..........................15
WATER PUMP ..................................................16
Component ..............................................................16
Removal and Installation .........................................16
THERMOSTAT ..................................................17
Component ..............................................................17
Removal and Installation .........................................17
WATER OUTLET AND WATER CONTROL
VALVE ...............................................................
19
Component ..............................................................19
Removal and Installation .........................................19
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
22
Standard and Limit ..................................................22

COOLING FAN
CO-15
< SERVICE INFORMATION >
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Removal and InstallationINFOID:0000000001702537
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-8, "Changing Engine Coolant".
CAUTION:
• Perform this step when engine is cold.
• Do not spill engine coolant on drive belt.
2. Remove air duct (inlet). Refer to EM-16, "
Component".
3. Remove reservoir tank. Refer to CO-11, "
Component".
4. Disconnect radiator hose (upper) at radiator side. Refer to CO-11, "
Component".
5. Disconnect harness connectors from fan motor, and move harness to aside.
6. Remove cooling fan assembly.
CAUTION:
Be careful not to damage or scratch the radiator core.
INSTALLATION
Installation is the reverse order of removal.
• Cooling fans are controlled by ECM. For details, refer to EC-412
.
CAUTION:
Be careful not to damage or scratch the radiator core.
DISASSEMBLY AND ASSEMBLYINFOID:0000000001702538
Disassembly
1. Remove cooling fan from fan motor.
2. Remove fan motor from fan shroud.
Inspection After Disassembly
Inspect cooling fan for crack or unusual bend.
• If anything is found, replace cooling fan.
Assembly
Assembly is the reverse order of disassembly.

CVT-4
DTC P1740 LOCK-UP SELECT SOLENOID
VALVE CIRCUIT ..............................................
132
Description .............................................................132
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
132
On Board Diagnosis Logic .....................................132
Possible Cause ......................................................132
DTC Confirmation Procedure ................................132
Wiring Diagram - CVT - L/USSV ............................133
Diagnosis Procedure .............................................134
Component Inspection ...........................................135
DTC P1745 LINE PRESSURE CONTROL ......136
Description .............................................................136
On Board Diagnosis Logic .....................................136
Possible Cause ......................................................136
DTC Confirmation Procedure ................................136
Diagnosis Procedure .............................................136
DTC P1777 STEP MOTOR - CIRCUIT ............137
Description .............................................................137
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
137
On Board Diagnosis Logic .....................................137
Possible Cause ......................................................137
DTC Confirmation Procedure ................................137
Wiring Diagram - CVT - STM .................................138
Diagnosis Procedure .............................................139
Component Inspection ...........................................140
DTC P1778 STEP MOTOR - FUNCTION ........141
Description .............................................................141
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
141
On Board Diagnosis Logic .....................................141
Possible Cause ......................................................141
DTC Confirmation Procedure ................................141
Diagnosis Procedure .............................................142
OVERDRIVE CONTROL SWITCH ..................143
Description .............................................................143
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
143
Wiring Diagram - CVT - ODSW .............................144
Diagnosis Procedure .............................................144
Component Inspection ...........................................146
SHIFT POSITION INDICATOR CIRCUIT ........148
Description .............................................................148
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
148
Diagnosis Procedure .............................................148
TROUBLE DIAGNOSIS FOR SYMPTOMS .....149
Wiring Diagram - CVT - NONDTC .........................149
O/D OFF Indicator Lamp Does Not Come On ......151
Engine Cannot Be Started in "P" and "N" Position .153
In "P" Position, Vehicle Moves Forward or Back-
ward When Pushed ...............................................
153
In "N" Position, Vehicle Moves ..............................154
Large Shock "N" → "R" Position ...........................154
Vehicle Does Not Creep Backward in "R" Position .155
Vehicle Does Not Creep Forward in "D" or "L" Po-
sition ......................................................................
156
Vehicle Speed Does Not Change in "L" Position ..157
Vehicle Speed Does Not Change in overdrive-off
mode .....................................................................
158
Vehicle Speed Does Not Change in "D" Position .159
Vehicle Does Not Decelerate by Engine Brake ....159
TRANSMISSION CONTROL MODULE ...........161
Removal and Installation .......................................161
CVT SHIFT LOCK SYSTEM .............................162
Description ............................................................162
Shift Lock System Electrical Parts Location ..........162
Wiring Diagram - CVT - SHIFT .............................163
Diagnosis Procedure .............................................163
SHIFT CONTROL SYSTEM .............................167
Removal and Installation .......................................167
Control Device Disassembly and Assembly .........170
Selector Lever Knob Removal and Installation .....170
Adjustment of CVT Position ..................................171
Checking of CVT Position .....................................171
KEY INTERLOCK CABLE ...............................173
Removal and Installation .......................................173
AIR BREATHER HOSE ....................................176
Removal and Installation .......................................176
DIFFERENTIAL SIDE OIL SEAL .....................177
Removal and Installation .......................................177
TRANSAXLE ASSEMBLY ...............................178
Removal and Installation .......................................178
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
181
General Specification ............................................181
Vehicle Speed When Shifting Gears .....................181
Stall Speed ............................................................181
Line Pressure ........................................................181
Solenoid Valves ....................................................182
CVT Fluid Temperature Sensor ............................182
Primary Speed Sensor ..........................................182
Secondary Speed Sensor .....................................182
Removal and Installation .......................................182

EM-1
ENGINE
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SECTION EM
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CONTENTS
ENGINE MECHANICAL
SERVICE INFORMATION ............................3
PRECAUTIONS ...................................................3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
3
Precaution for Procedure without Cowl Top Cover ......3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
3
Precaution for Drain Coolant .....................................4
Precaution for Disconnecting Fuel Piping .................4
Precaution for Removal and Disassembly ................4
Precaution for Inspection, Repair and Replace-
ment ..........................................................................
4
Precaution for Assembly and Installation ..................4
Parts Requiring Angular Tightening ..........................4
Precaution for Liquid Gasket .....................................5
PREPARATION ...................................................7
Special Service Tool .................................................7
Commercial Service Tool ..........................................9
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................
11
NVH Troubleshooting - Engine Noise .....................11
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
12
DRIVE BELTS ....................................................13
Component ..............................................................13
Checking Drive Belts ...............................................13
Tension Adjustment ................................................13
Removal and Installation .........................................13
Component ..............................................................14
Removal and Installation of Drive Belt Auto Ten-
sioner ......................................................................
14
AIR CLEANER AND AIR DUCT ........................16
Component ..............................................................16
Removal and Installation .........................................16
Changing Air Cleaner Filter .....................................17
INTAKE MANIFOLD .........................................18
Component ..............................................................18
Removal and Installation .........................................18
EXHAUST MANIFOLD ......................................21
Component ..............................................................21
Removal and Installation .........................................21
OIL PAN ............................................................24
Component ..............................................................24
Removal and Installation .........................................24
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER ........................................................
30
Component ..............................................................30
Removal and Installation .........................................30
FUEL INJECTOR AND FUEL TUBE ................33
Component ..............................................................33
Removal and Installation .........................................33
TIMING CHAIN ..................................................37
Component ..............................................................37
Removal and Installation .........................................38
CAMSHAFT .......................................................47
Component ..............................................................47
Removal and Installation .........................................47
Valve Clearance ......................................................55
OIL SEAL ..........................................................59
Removal and Installation of Valve Oil Seal ..............59
Removal and Installation of Front Oil Seal ..............59
Removal and Installation of Rear Oil Seal ...............60
CYLINDER HEAD .............................................62
On-Vehicle Service ..................................................62
Component ..............................................................63
Removal and Installation .........................................63
Component ..............................................................65
Disassembly and Assembly .....................................66
Inspection After Disassembly ..................................67

EM-2
ENGINE ASSEMBLY .........................................72
Component .............................................................72
Removal and Installation ........................................72
CYLINDER BLOCK ...........................................76
Component .............................................................76
Disassembly and Assembly ....................................77
How to Select Piston and Bearing ..........................85
Inspection After Disassembly ..................................93
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
104
Standard and Limit ................................................104

EM-4
< SERVICE INFORMATION >
PRECAUTIONS
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-III.
Precaution for Drain CoolantINFOID:0000000001702463
• Drain coolant when engine is cooled.
Precaution for Disconnecting Fuel PipingINFOID:0000000001702464
• Before starting work, make sure no fire or spark producing items are in the work area.
• Release fuel pressure before disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Removal and DisassemblyINFOID:0000000001702465
• When instructed to use special service tools, use the specified tools. Always be careful to work safely, avoid
forceful or uninstructed operations.
• Exercise maximum care to avoid damage to mating or sliding surfaces.
• Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
• Mark and arrange disassembly parts in an organized way for easy troubleshooting and assembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used
where noted in the step.
Precaution for Inspection, Repair and ReplacementINFOID:0000000001702466
• Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precaution for Assembly and InstallationINFOID:0000000001702467
• Use torque wrench to tighten bolts or nuts to specification.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction
and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
• Release air within route after draining coolant.
• Before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine stopped).
Then make sure that there are no leaks at fuel line connections.
• After repairing, start engine and increase engine speed to check coolant, fuel, oil, and exhaust systems for
leakage.
Parts Requiring Angular TighteningINFOID:0000000001702468
• Use an angle wrench for the final tightening of the following engine parts:
- Cylinder head bolts
- Camshaft sprocket (INT)
- Main bearing cap bolts
- Connecting rod cap nuts
- Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular
tightening)

EM-64
< SERVICE INFORMATION >
CYLINDER HEAD
• Water outlet; Refer to CO-19.
• Rocker cover; Refer to EM-30
.
• Front cover, timing chain; Refer to EM-37
.
• Camshaft; Refer to EM-47
.
6. Remove cylinder head.
• Loosen bolts in reverse order as shown.
• Using TORX socket (size E18), loosen cylinder head bolts.
7. Remove cylinder head gasket.
INSPECTION AFTER REMOVAL
Cylinder Head Bolts Outer Diameter
• Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between “d1” and “d2”
exceeds the limit, replace them with a new one.
• If reduction of outer diameter appears in a position other than “d2”,
use it as “d2” point.
Cylinder Head Distortion
NOTE:
When performing this inspection, cylinder block distortion should be also checked. Refer to EM-93, "
Inspection
After Disassembly".
1. Wipe off engine oil and remove water scale (like deposit), gasket, sealant, carbon, etc. with a scraper.
CAUTION:
Use utmost care not to allow gasket debris to enter passages for engine oil or water.
2. At each of several locations on bottom surface of cylinder head,
measure the distortion in six directions using straightedge (A)
and feeler gauge (B).
• If it exceeds the limit, replace cylinder head.
INSTALLATION
1. Install cylinder head gasket.
2. Apply new engine oil to threads and seating surface of bolts.
CAUTION:
If cylinder head bolts re-used, check their outer diameters before installation. Follow the "Cylinder
Head Bolts Outer Diameter" procedure.
: Engine front
PBIC3206J
Limit (“d1” – “d2”): 0.15 mm (0.0059 in)
PBIC3994E
Limit: 0.1 mm (0.004 in)
PBIC3207J