engine NISSAN TIIDA 2009 Service Repair Manual

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SYSTEM DESCRIPTION
System Component INFOID:0000000004307256
ABS Function INFOID:0000000004307257
• The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding obsta-
cles during emergency braking.
• If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and
the ABS warning lamp turns on.
• The electrical system can be diagnosed using CONSULT-III.
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting the vehicle, the brake pedal may vibrate or motor operating noises may be heard from the
engine compartment. This is normal due to the self check operation.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
EBD Function INFOID:0000000004307258
• Electronic Brake Distribution is a function that detec ts subtle slippages between the front and rear wheels
during braking, and it improves handling stability by elec tronically controlling the brake fluid pressure which
results in reduced rear wheel slippage.
• If the electrical system malfunctions, the Fail-Safe function is activated, the EBD and ABS become inopera-
tive, and the ABS warning lamp and brake warning lamp are turned on.
• The electrical system can be diagnosed using CONSULT-III.
• During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting the vehicle, the brake pedal may vibrate or motor operating noises may be heard from the
engine compartment. This is normal due to the self check operation.
Fail-Safe Function INFOID:0000000004307259
CAUTION:
If the Fail-Safe function is activated, perform the Self Diagnosis for ABS system.
ABS/EBD SYSTEM In case of an electrical malfunction with the ABS, the ABS warning lamp wi ll turn on. In case of an electrical
malfunction with the EBD system, the brake warni ng lamp and the ABS warning lamp will turn on.
The system will revert to one of the follo wing conditions of the Fail-Safe function.
1. For ABS malfunction, only the EBD is operative and t he condition of the vehicle is the same condition of
vehicles without ABS system.

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• If ABS actuator and electric unit (control unit) connec
tion is loose, tighten the piping to the specified
torque and recheck for leaks.
• If there is damage to the connection flare nut or A BS actuator and electric unit (control unit) threads,
replace the damaged part and recheck for leaks.
• When there is fluid leaking or seeping from a fluid connection, use a clean cloth to wipe off the fluid and recheck for leaks. If fluid is still seeping out, repl ace the damaged part. If the fluid is leaking at the ABS
actuator and electric unit (control unit), replace the ABS actuator and electric unit (control unit) assem-
bly.
CAUTION:
The ABS actuator and electric unit (control un it) cannot be disassembled and must be replaced
as an assembly.
3. Check the brake pads for excessive wear.
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION Make sure the battery positive cable, negative cabl e and ground connection are not loose. In addition, make
sure the battery is sufficiently charged.
ABS WARNING LAMP INSPECTION 1. Make sure ABS warning lamp turns on for approximately 2 seconds when the ignition switch is turned ON. If it does not, check CAN communications. If ther e are no errors with the CAN communication system,
replace the combination meter. Refer to IP-12, " Removal and Installation " .
2. Make sure the lamp turns off approximately 2 seconds after the ignition switch is turned ON. If the lamp does not turn off, conduct self-diagnosis of ABS act uator and electric unit (control unit). If no malfunctions
are detected in self-diagnosis, replace combination meter. Refer to IP-12, " Removal and Installation " .
3. After conducting the self-diagnosis, be sure to erase the error memory. Refer to BRC-18, " CONSULT-III
Function (ABS) " .
Warning Lamp and Indicator Timing INFOID:0000000004307267
Note 1: Brake warning lamp will turn on when the parking brake is applied or when the brake fluid level is low.
x: ON
–: OFF
Control Unit Input/Out put Signal Standard INFOID:0000000004307268
REFERENCE VALUE FROM CONSULT-III CAUTION:
The display shows the control unit calculation data, so a normal value might be displayed even in the
event the output circuit (harness) is open or short circuited.
Condition
ABS
warning lamp BRAKE
warning lamp [Note 1] Remarks
When the ignition switch is OFF – – –
After the ignition switch is turned ON for approx. 1
second × ×
–
After the ignition switch is turned ON for approx. 2
seconds – –Lamp goes off approx. 2 seconds after the
engine is started.
ABS malfunction ×– –
EBD malfunction × ×–

Wheel Sensor
System "
Vehicle running (Note 1)
Almost in accor-
dance with speed-
ometer display
(within ±10%)
BATTERY VOLT Battery voltage sup-
plied to ABS actuator
and electric unit (con-
trol unit) Ignition switch ON 10 to 16V
BRC-27, " ABS Control
Unit Power and Ground
Systems Inspection "
STOP LAMP SW
Stop lamp switch oper-
ation Brake pedal depressed ON
—
Brake pedal not depressed OFF
ABS WARN LAMP ABS warning lamp ON
condition (Note 2) ABS warning lamp ON ON
BRC-16, " Basic Inspec-
tion "
ABS warning lamp OFF OFF
MOTOR RELAY Operation status of mo-
tor and motor relay Ignition switch ON or running
(ABS not activated) OFF
BRC-26, " Actuator Motor,
Motor Relay, and Circuit
Inspection "Ignition switch ON or engine
running (ABS activated) ON
ACTUATOR RLY Actuator relay opera-
tion status Vehicle stopped (Ignition
switch ON) OFF
BRC-26, " Actuator Motor,
Motor Relay, and Circuit
Inspection "Vehicle stopped (Engine run-
ning) ON
FR LH IN SOL
FR LH OUT SOL
FR RH IN SOL
FR RH OUT SOL
RR RH IN SOL
RR RH OUT SOL
RR LH IN SOL
RR LH OUT SOL Solenoid valve opera-
tion Actuator (solenoid) is active
(“ACTIVE TEST” with CON-
SULT-III) or actuator relay is in-
active (in fail-safe mode). ON
BRC-25, " Solenoid Valve
System Inspection "
When actuator (solenoid) is not
active and actuator relay is ac-
tive (ignition switch ON). OFF
ABS SIGNAL
EBD SIGNAL Signal statusABS active
EBD active ON
ABS system
EBD system
ABS not active
EBD not active OFF
ABS FAIL SIG
EBD FAIL SIG Fail signal statusABS fail
EBD fail ON
ABS system
EBD system
ABS normal
EBD normal OFFABS diagnostic mo
de Description
SELF-DIAG RESULTS Displays ABS actuator and electric unit (control unit) self-diagnosis results.
DATA MONITOR Displays ABS actuator and electric unit (control unit) input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read. ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.

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SELF-DIAGNOSIS
Description If an error is detected in the system, the ABS warning lamp will turn on. In this case, perform self-diagnosis as
follows:
Operation Procedure 1. Turn ignition switch OFF.
2. Connect CONSULT-III to the data link connector.
3. Turn ignition switch ON.
4. Start engine and drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute.
5. After stopping the vehicle, with the engine running, t ouch “ABS”, “SELF-DIAG RESULTS” in order on the
CONSULT-III screen.
6. The self-diagnostic results are displayed. (If nece ssary, the self-diagnostic results can be printed out by
touching “PRINT”.)
• When “NO DTC IS DETECTED” is displayed, check the ABS warning lamp.
7. Conduct the appropriate inspection from the display item list, and repair or replace the malfunctioning
component.
8. Start engine and drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute.
CAUTION:
• When a wheel sensor “short-circuit” is detected, if the vehicle is not driven at 30 km/h (19 MPH)
for at least 1 minute, the ABS warn ing lamp will not turn off even if the malfunction is repaired.
9. Turn ignition switch OFF to prepare for erasing the memory.
10. Start the engine and touch “ABS”, “SELF-DIAG RESU LTS”, “ERASE” in order on the CONSULT-III screen
to erase the error memory.
If “ABS” is not indicated, go to GI-36, " CONSULT-III Data Link Connector (DLC) Circuit " .
CAUTION:
If the error memory is not erased, re -conduct the operation from step 5.
11. For the final inspection, drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute and
confirm that the ABS warning lamp is off.
Display Item List FUNCTION TEST Conducted by CONSULT-III in
stead of a technician to determine whether each sy stem is "OK" or "NG".
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read.
ABS diagnostic mode Description

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ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and Installation INFOID:0000000004307283
CAUTION:
• Before servicing, disconnect battery negative terminal.
• To remove brake tube, use flare nut wrench to pr event flare nuts and brake tube from being dam-
aged. To install, use flare nut torque wrench, ti ghten flare nut to the specified torque. Refer to BR-11," Hydraulic Circuit " .
• Do not apply excessive impact to ABS actuator and elect ric unit (control unit), such as dropping it.
• Do not remove and install actuator by holding harness.
• After work is completed, bleed the air from the brake hydraulic system. Refer to BR-9, " Bleeding
Brake System " .
REMOVAL 1. Disconnect the battery negative terminal.
2. Remove the cowl top. Refer to EI-22, " Removal and Installation " .
3. Disconnect ABS actuator and electric unit (control unit) connector.
4. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
5. Remove brake booster hose from engine. Refer to BR-23, " Removal and Installation " .
6. Remove ABS actuator and electric unit (control unit) bracket bolts.
7. Remove ABS actuator and electric unit (control unit). 1. To front right caliper 2. To rear left wheel cylinder 3. To rear right wheel cylinder
4. To front left caliper 5. From master cylinder primary side 6. From master cylinder secondary side
7. ABS actuator and electric unit (control unit) 8. Harness connector Front

CL-2< SERVICE INFORMATION >
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint Syst em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000004802358
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution for Procedure without Cowl Top Cover INFOID:0000000004305163
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Service Notice or Precaution INFOID:0000000004305164
• Use recommended brake fluid when adding flui d to the clutch reservoir tank. Refer to MA-14 .
• Never reuse fluid drained from clutch system.
• Be careful not to splash brake fluid on painted areas.
• Use new brake fluid to clean or wash all part s of master cylinder and operating cylinder.
• Never use mineral oils such as gasoline or kerosene. It will ruin the rubber parts of the hydraulic sys-
tem.
• If transaxle assembly is removed from the vehicle , always replace CSC (Concentric slave cylinder).
Return CSC to original position to remove transaxle assembly. Dust on clutch disc sliding parts may
damage CSC seal and may cause clutch fluid leakage.
• Do not disassemble clutch master cylinder and CSC.
WARNING:
After cleaning clutch disc, clean it with a dust collector. Do not use compressed air. PIIB3706J

CL-8EM-195CL-12CL-15EM-216SUSPECTED PARTS (Possible cause)
CLUTCH PEDAL (Inspection and adjustment)
CLUTCH LINE (Air in line)
ENGINE MOUNTING (Loose)
CSC (Concentric slave cylinder) (Worn, dirty or damaged)
CLUTCH DISC (Out of true)
CLUTCH DISC (Runou t is excessive)
CLUTCH DISC (Lining broken)
CLUTCH DISC (Dirty or burned)
CLUTCH DISC (Oily)
CLUTCH DISC (Worn out)
CLUTCH DISC (Hardened)
CLUTCH DISC (Lack of spline grease)
DIAPHRAGM SPRING (Damaged)
DIAPHRAGM SPRING (Out of tip alignment)
PRESSURE PLATE (Distortion)
FLYWHEEL (Distortion)
Symptom Clutch grabs/chatters 1 2 2 2 2 2
Clutch pedal spongy 1
Clutch noisy 1
Clutch slips 1 2 2 3 4 5
Clutch does not disengage 1 2 5 5 5 5 5 5 6 6 7

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CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
Removal and Installation INFOID:0000000004305174
COMPONENTS
CAUTION:
• Never reuse CSC (Concentric Slave Cylinder). B ecause CSC slides back to the original position
every time when removing transaxle assembly. At th is timing, dust on the sliding parts may damage
a seal of CSC and may cause clut ch fliud leakage. Refer to CL-12, " Removal and Installation " .
• Never bring any grease to the clutch disc faci ng, pressure plate surface and flywheel surface.
• When installing, be careful that grease applied to input shaft does not adhere to clutch disc.
• Never clean clutch disc using solvent.
REMOVAL 1. Remove transaxle assembly from the vehicle. Refer to MT-16, " Removal and Installation " (RS5F91R
models), MT-58, " Removal and Installation " (RS6F94R models).
2. Loosen clutch cover bolts evenly. Then remove clutch cover and clutch disc.
INSPECTION AND ADJUSTMENT AFTER REMOVAL
Clutch Disc • Measure clutch disc runout and spline backlash. If either measure- ment exceeds the specificat ion, replace clutch disc.
• Check clutch disc for burns, discoloration or oil or grease leakage. Replace if necessary.
1. Flywheel 2. Clutch disc 3. Clutch cover
4. Input shaft A. First step (MR18DE engine models) B. First step (HR16DE engine models)
C. Final step Apply lithium-based grease including molybdenum disulphide Clutch Disc " .

Clearance (A) between clutch pedal and ASCD switch threaded
end while clutch pedal is fully released (if equipped). 0.74 - 1.96 mm (0.0291 - 0.0772 in)
Clearance (C) between clutch pedal and clutch interlock switch
threaded end while clutch pedal is fully depressed. 0.74 - 1.96 mm (0.0291 - 0.0772 in)Engine type HR16DE MR18DE
Model 200 225
Facing size (outer dia. × inner dia. × thickness) 200 mm x 140 mm x 3.1 mm (7.87 in x
5.51 in x 0.122 in) 225 mm
× 160 mm × 3.2 mm (8.86 in ×
6.30 in × 0.126 in)
Thickness of disc assembly with load 7.1 - 7.5 mm (0.280 - 0.295 in) with 4,658
N (475 kg, 1,047 lb) 7.2 - 7.6 mm (0.283 - 0.299 in) with
5,394 N (550 kg, 1,213 lb)
Runout limit/diameter of the area to be measured 1.0 mm (0.039 in) / 190 mm (7.48 in) dia 1.0 mm (0.039 in) / 215 mm (8.46 in)
dia.
Maximum spline backlash (at outer edge of disc) 0.8 mm (0.031 in) 0.9 mm (0.035 in)
Wear limit of facing (depth to the rivet head) 0.3 mm (0.012 in) 0.3 mm (0.012 in) Engine type HR16DE MR18DE
Set-load 4,658 N (475.1 kg, 1,047.1 lb) 5,394 N (550 kg, 1,213 lb)
Diaphragm spring lever height 29 - 31 mm (1.14 - 1.22 in) 20 - 22 mm (0.79 - 0.87 in)
Uneven limit of diaphragm spring toe height 0.7 mm (0.028 in) or less 0.7 mm (0.028 in) or less

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CONTENTS
ENGINE COOLING SYSTEM
HR16DE
PRECAUTION ....... ........................................
3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Liquid Gasket ............................... ......4
PREPARATION .... ........................................5
PREPARATION .............................................. .....5
Special Service Tool ........................................... ......5
Commercial Service Tool .................................... ......5
SYMPTOM DIAGNOSIS ..... ..........................7
OVERHEATING CAUSE ANALYSIS ............. .....7
Troubleshooting Chart ..... ..........................................7
FUNCTION DIAGNOSIS .. .............................9
DESCRIPTION ............................................... .....9
Engine Cooling System ....................................... ......9
Engine Cooling System Schematic ..................... ....10
ON-VEHICLE MAINTENA NCE ....................11
ENGINE COOLANT ....................................... ....11
Inspection ............................................................ ....11
Changing Engine Coolant ................................... ....11
RADIATOR ..................................................... ....14
Checking Radiator Cap ....................................... ....14
Checking Radiator ............................................... ....14
ON-VEHICLE REPAIR .... .............................16
RADIATOR ..................................................... ....16 Component ..........................................................
....16
Removal and Installation ..................................... ....16
COOLING FAN .................................................. 18
Component (Models with A/C) ............................. ....18
Component (Models without A/C) ........................ ....18
Removal and Installation ..................................... ....19
WATER PUMP .................................................. 20
Exploded View ..................................................... ....20
Removal and Installation ..................................... ....20
Inspection ............................................................ ....21
THERMOSTAT .................................................. 22
Exploded View ..................................................... ....22
Removal and Installation ..................................... ....22
Inspection ............................................................ ....23
WATER OUTLET .............................................. 24
Exploded View ..................................................... ....24
Removal and Installation ..................................... ....24
Inspection ............................................................ ....25
DISASSEMBLY AND AS SEMBLY ..............26
COOLING FAN .................................................. 26
Disassembly and Assembly ................................. ....26
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .............................................
27
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 27
Periodical Maintenance Specification .................. ....27
Radiator ............................................................... ....27
Thermostat .......................................................... ....27
MR18DE
SERVICE INFORMATION .. .........................28
PRECAUTIONS ................................................. 28