specifications NISSAN TIIDA 2010 Service Repair Manual

MA-28
< SERVICE INFORMATION >
ENGINE MAINTENANCE (MR18DE)
4. Install the Tool by installing the radiator cap adapter onto theradiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap
adapter.
5. Insert the refill hose into the coolant mixture container that is placed at floor level. Make sure the ball valve is in the closed
position.
•Use Genuine NISSAN Long Life Anti-freeze coolant or
equivalent, mixed with distil led water or demineralized
water.
Refer to MA-15, "
Anti-freeze Coolant Mixture Ratio".
6. Install an air hose to the venturi assembly, the air pressure must be within specification.
CAUTION:
The compressed air supply must be equipped with an air dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open the ball valve on the refill hose slightly. Coolant will be vi sible rising in the refill hose. Once the refill hose is
full of coolant, close the ball valve. This will purge any air trapped in the refill hose.
8. Continue to draw the vacuum until the gauge reaches 28 inches of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications based on the altitude
above sea level.
9. When the vacuum gauge has reached the specifi ed amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose insert ed) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening.
12. Fill the cooling system reservoir tank to the specified level and install the radiator cap. Run the engine to warm up the cooling system and t op up the system as necessary.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed. Refer to CO-40, "Component".
2. Install radiator drain plug. •If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-196, "
Disas-
sembly and Assembly".
Tool number : KV991J0070 (J-45695)
Engine coolant capacity
(with reservoir tank)
: Refer to
MA-14, "
Fluids
and Lubricants".
Compressed air
supply pressure : 549 - 824 kPa (5.6 - 8.4 kg/cm
2,
80 - 119 psi)
LLIA0058E
Altitude above sea level Vacuum gauge reading
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum
LLIA0057E
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ENGINE MAINTENANCE (MR18DE)MA-33
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3. Loosen oil filler cap (1) and then remove drain plug (2). • Oil filter (3)
• : Engine front
4. Drain engine oil.
5. Install drain plug (2) with new washer. Refer to EM-143, "
Com-
ponent".
CAUTION:
Be sure to clean drain plug (2 ) and install with new washer.
6. Refill with new engine oil. Refer to MA-14
.
CAUTION:
• The refill capacity depends on the engine oil temperature
and drain time. Use these specifications for reference
only.
• Always use oil level gauge to determine the proper amount of engine oil in the engine.
7. Warm up engine and check area around drain plug (2) and oil fil- ter (3) for engine oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check the engine oil level. Refer to MA-30, "
ENGINE OIL :
Inspection".
OIL FILTER
OIL FILTER : Removal and InstallationINFOID:0000000005714331
REMOVAL
1. Remove engine under cover. Refer to EI-15, "Removal and Installation".
2. Drain engine oil. Refer to MA-32, "
ENGINE OIL : Changing Engine Oil".
3. Remove oil filter using Tool (A). • : Front
WARNING:
• Be careful not to get burned when engine and engine oil
may be hot.
CAUTION:
• Oil filter is provided with relief valve. Use Genuine
NISSAN Oil Filter or equivalent.
• When removing, prepare a s hop cloth to absorb any
engine oil leakage or spillage.
• Do not spill engine oil on drive belt.
• Completely wipe off any engine oil that spills on engine and vehicle.
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter.
PBIC3915E
Tool number : KV10115801 (J-38956)
PBIC3818E
SMA010
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MT-1
TRANSMISSION/TRANSAXLE
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CONTENTS
MANUAL TRANSAXLE
RS5F91R
SERVICE INFORMATION .. ..........................
3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Procedure without Cowl Top Cover ......4
Service Notice or Precaution .....................................4
PREPARATION ...................................................5
Special Service Tools ........................................ ......5
Commercial Service Tools .......................................7
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
8
NVH Troubleshooting Chart ................................ ......8
DESCRIPTION ....................................................9
System Diagram .................................................. ......9
System Description ...................................................9
M/T OIL ...............................................................11
Draining ...................................................................11
Refilling ...................................................................11
Inspection ................................................................11
SIDE OIL SEAL ..................................................12
Removal and Installation .........................................12
POSITION SWITCH ........................................ ....13
Checking ............................................................. ....13
CONTROL LINKAGE .........................................14
Exploded View .................................................... ....14
Removal and Installation .........................................14
Inspection ............................................................ ....15
AIR BREATHER HOSE ......................................16
Exploded View .................................................... ....16
Removal and Installation ..................................... ....16
TRANSAXLE ASSEMBLY ................................17
Exploded View .........................................................17
Removal and Installation .........................................17
Disassembly and Assembly .....................................18
INPUT SHAFT AND GEAR ...............................36
Disassembly and Assembly .....................................36
MAINSHAFT AND GEAR .................................37
Disassembly and Assembly .....................................37
FINAL DRIVE ....................................................41
Disassembly and Assembly .....................................41
SHIFT CONTROL ..............................................42
Inspection ................................................................42
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
43
General Specification ..............................................43
RS6F94R
SERVICE INFORMATION .. .........................
44
PRECAUTIONS .................................................44
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ....
44
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ...................................
44
Precaution for Procedure without Cowl Top Cover ....45
Precaution ...............................................................45
PREPARATION .................................................46
Special Service Tool ................................................46
Commercial Service Tool ........................................48
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................
51
NVH Troubleshooting Chart ....................................51
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MT-2
DESCRIPTION ...................................................52
Cross-Sectional View .......................................... ...52
M/T OIL ..............................................................54
Changing M/T Oil ................................................. ...54
Checking M/T Oil ....................................................54
VEHICLE SPEED SENSOR ..............................55
Removal and Installation ..................................... ...55
SIDE OIL SEAL .................................................56
Removal and Installation ..................................... ...56
POSITION SWITCH ...........................................57
Checking .............................................................. ...57
CONTROL LINKAGE ........................................58
Component of Control Device and Cable ............ ...58
Removal and Installation ........................................58
AIR BREATHER HOSE .....................................60
Removal and Installation ..................................... ...60
TRANSAXLE ASSEMBLY ................................61
Component .......................................................... ...61
Removal and Installation .........................................61
Disassembly and Assembly ................................. ...62
INPUT SHAFT AND GEARS .............................80
Disassembly and Assembly ................................. ...80
MAINSHAFT AND GEARS ...............................85
Disassembly and Assembly ................................. ...85
REVERSE IDLER SHAFT AND GEARS ...........90
Disassembly and Assembly ................................. ...90
FINAL DRIVE .....................................................92
Disassembly and Assembly ....................................92
SHIFT CONTROL ..............................................94
Inspection ............................................................. ...94
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
95
General Specification ........................................... ...95
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SERVICE DATA AND SPECIFICATIONS (SDS)MT-43
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SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000005397183
TRANSAXLE
Transaxle type RS5F91R
Engine type HR16DE
Number of speed 5
Synchromesh type Warner
Shift pattern
Gear ratio 1st 3.7272
2nd 2.0476
3rd 1.3928
4th 1.0294
5th 0.8205
Reverse 3.5454
Final gear 4.0666
Number of teeth Input gear 1st 11
2nd 21
3rd 28
4th 34
5th 39
Reverse 11
Main gear 1st 41
2nd 43
3rd 39
4th 35
5th 32
Reverse 39
Reverse idler gear 26
Final gear Final gear/Pinion 61/15
Side gear/Pinion
mate gear 13/9
Oil capacity (Reference) (US pt, Imp pt)Approx. 2.6 (5-1/2, 4-5/8)
Remarks Reverse synchronizer Installed
Double-cone synchronizer 1st and 2nd
SCIA0821E
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SERVICE DATA AND SPECIFICATIONS (SDS)MT-95
< SERVICE INFORMATION > [RS6F94R]
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SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000005397206
Transaxle type RS6F94R
Engine type MR18DE
Number of speed 6
Synchromesh type Warner
Shift pattern
Gear ratio 1st 3.727
2nd 2.105
3rd 1.452
4th 1.171
5th 0.971
6th 0.811
Reverse 3.687
Final gear 3.933
Number of teeth Input gear 1st 11
2nd 19
3rd 31
4th 35
5th 35
6th 37
Reverse 11
Main gear 1st 41
2nd 40
3rd 45
4th 41
5th 34
6th 30
Reverse 42
Reverse idler gear Input/Output 28/29
Final gear Final gear/Pinion 59/15
Side gear/Pinion
mate gear 21/18
Oil capacity (Reference) (US pt, Imp pt)Approx. 2.0 (4-1/4, 3-1/2)
Remarks Reverse synchronizer Installed
Triple-cone synchronizer 1st and 2nd
PCIB1769E
Revision: January 20102010 Versa

MTC-2
DUCTS AND GRILLES ......................................70
Removal and Installation ..................................... ...70
REFRIGERANT LINES ......................................75
HFC-134a (R-134a) Service Procedure .............. ...75
Component .............................................................77
Removal and Installation of Compressor -
HR16DE .................................................................
79
Removal and Installation of Compressor -
MR18DE .................................................................
81
Removal and Installation for Compressor Clutch -
Type 1 .................................................................. ...
82
Removal and Installation for Compressor Clutch -
Type 2 .................................................................. ...
84
Removal and Installation of Low-Pressure Flexi-
ble Hose .................................................................
87
Removal and Installation of High-Pressure Flexi-
ble Hose .................................................................
88
Removal and Installation of High-Pressure Pipe . ...89
Removal and Installation of Refrigerant Pressure
Sensor .....................................................................
89
Removal and Installation of Condenser ..................90
Removal and Installation of Liquid Tank .................90
Removal and Installation of Evaporator ............... ...91
Removal and Installation of Expansion Valve .........92
Checking of Refrigerant Leaks ................................92
Checking System for Leaks Using the Fluorescent
Leak Detector ..........................................................
93
Dye Injection ...........................................................93
Electronic Refrigerant Leak Detector ......................93
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
96
Compressor ......................................................... ...96
Oil ............................................................................96
Refrigerant ..............................................................96
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PRECAUTIONSMTC-7
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O-Ring Part Numbers and Specifications
CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.
• When the compressor is removed, store it in the sam e position as it is when installed on the vehicle.
Doing so will cause oil to en ter the low-pressure chamber.
• When connecting tubes, always use a to rque wrench and a back-up wrench.
• After disconnecting tubes, immediately plug all op enings to prevent entry of dirt and moisture.
• When installing an air conditione r in the vehicle, connect the pipes as the final stage of the opera-
tion. Do not remove the seal caps of pipes and other components until just before required for con-
nection.
• Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
• Thoroughly remove moisture from the refrigeration system before charging the refrigerant.
• Always replace used O-rings.
• When connecting tube, apply the speci fied A/C oil to circle of the O-rings. Be careful not to apply oil
to threaded portion. Refer to MTC-96, "
Oil".
• O-ring must be closely attached to dented portion of tube.
• When replacing the O-ring, be careful not to damage O-ring and tube.
• Connect tube until you hear it cl ick, then tighten the nut or bolt by hand until snug. Make sure that
the O-ring is installed to tube correctly.
• After connecting line, perform leak test and make sure that there is no leakage from connections.
When the refrigerant leaking point is found, disconnect that line and replace the O-ring. Then tighten
connections of seal seat to the specified torque.
Precaution for Service of CompressorINFOID:0000000005396479
•Plug all openings to prevent moisture and foreign matter from entering.
Connection typePiping connection point Part number QTY O-ring size
New Condenser to high-pressure flexible hose
92472 N8210 112
Condenser to high-pressure pipe 92471 N8210 18
Low-pressure flexible hose to expansion valve 92473 N8210 116
High-pressure pipe to expansion valve 92471 N8210 18
Compressor to low-pressure flexible hose 92474 N8210 119
Compressor to high-pressure flexible hose 92472 N8210 112
Liquid tank to condenser pipe Inlet
92471 N8210 1
8
Outlet 1
Former Refrigerant pressure sensor to condenser
J2476 89956 110
Expansion valve to evaporator Inlet
92471 N8200 2 12
Outlet 92473 N8200 2 16
RHA861F
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REFRIGERATION SYSTEMMTC-15
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REFRIGERATION SYSTEM
Refrigerant CycleINFOID:0000000005396484
REFRIGERANT FLOW
The refrigerant flows in the standard pattern, that is, through the compressor, the condenser with liquid tank,
through the evaporator, and back to the compressor. T he refrigerant evaporation through the evaporator is
controlled by an externally equalized expansion valve, located inside the evaporator case.
FREEZE PROTECTION
Under usual operating conditions, when the A/C is s witched ON, the compressor runs continuously, and the
evaporator pressure, and temperature is controlled by the compressor to prevent freeze up.
Refrigerant System ProtectionINFOID:0000000005396485
REFRIGERANT PRESSURE SENSOR
The refrigerant system is protected against excessively hi gh or low pressures by the refrigerant pressure sen-
sor, located on the condenser. If the system pressure rises above, or falls below the specifications, the refrig-
erant pressure sensor detects the pressure inside t he refrigerant line and sends the voltage signal to the ECM.
ECM makes the A/C relay go OFF and stops the compressor when pressure on the high-pressure side
detected by refrigerant pressure sensor is over about 2,746 kPa (27.46 bar, 28.0 kg/cm
2 , 398 psi), or below
about 134 kPa (1.34 bar, 1.4 kg/cm
2 , 20 psi).
PRESSURE RELIEF VALVE
The refrigerant system is also protected by a pressure relief valve, located in the rear head of the compressor.
When the pressure of refrigerant in the system in creases to an unusual level [more than 3.8 MPa (38 bar,
38.76 kg/cm
2 , 551 psi)], the release port on the pressure relief valve automatically opens and releases refrig-
erant into the atmosphere.
RJIA0849E
Revision: January 20102010 Versa

MTC-96
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
CompressorINFOID:0000000005396535
OilINFOID:0000000005396536
RefrigerantINFOID:0000000005396537
ApplicationMR18DE - TYPE 1 and HR16DE MR18DE - TYPE 2
Compressor model Calsonic Kansei make CR-10Calsonic Kansei make CSV511
Type Vane rotaryVariable displacement swash plate
Displacement
cm
3 (in3) / revolution maximum
96 (5.86) 105 (6.41)
Cylinder bore × stroke
mm (in) maximum
— 34.8 (1.37) × 22.1 (0.87)
Direction of rotation Clockwise (viewed from drive end)
Drive belt Poly-V Ribbed 6-Groove
ApplicationMR18DE - TYPE 1 and HR16DE MR18DE - TYPE 2
Compressor model Calsonic Kansei make CR-10Calsonic Kansei make CSV511
Type NISSAN A/C System Oil Type RNISSAN A/C System Oil Type S
Capacity
m (US fl oz,
lmp fl oz) Total in system
120 (4.1, 4.2) 100 (3.4, 3.5)
Compressor (service
part) charging
amount Refer to
MTC-17, "
Maintenance of Oil Quanti-
ty in Compressor" . Refer to MTC-17, "
Maintenance of Oil
Quantity in Compressor" .
Ty p e
HFC-134a (R-134a)
Capacity
kg (lb) 0.45
± 0.05 (0.99 ± 0.11)
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