Engine cooling system NISSAN TIIDA 2010 Service User Guide

ENGINE COOLANTCO-13
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If contaminated, flush the engine cooling system.
REFILLING ENGINE COOLANT
1. Install the radiator drain plug. Install the reservoir
tank and cylinder block drain plug, if removed for a total
system drain or for engine removal or repair.
• The radiator must be completely empty of coolant and water.
• Apply sealant to the threads of the cylinder blo ck drain plugs. Use Genuine High Performance
Thread Sealant or equivalent. Refer to GI-42, "
Recommended Chemical Product and Sealant".
2. If disconnected, reattach the upper radiator hose at the engine side.
3. Set the vehicle heater controls to the full HOT and heat er ON position. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode.
4. Install the Tool by installing the radiator cap adapter onto the radiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap
adapter.
5. Insert the refill hose into the coolant mixture container that is placed at floor level. Make sure the ball valve is in the closed
position.
•Use Genuine NISSAN Long Life Anti-freeze coolant or
equivalent, mixed with distil led water or demineralized
water.
Refer to MA-15, "
Anti-freeze Coolant Mixture Ratio".
6. Install an air hose to the venturi assembly, the air pressure must be within specification.
CAUTION:
The compressed air supply must be equipped with an air dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open the ball valve on the refill hose slightly. Coolant will be visible rising in the refill hose. Once the refill hose is
full of coolant, close the ball valve. Th is will purge any air trapped in the refill hose.
8. Continue to draw the vacuum until the gauge reaches 28 inches of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications based on the altitude
above sea level.
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to br ing the vacuum to the specified amount. Recheck for any leaks.
Radiator drain plug : Refer to
CO-17, "
Component".
Cylinder block drain plug : 9.8 N·m (1.0 kg-m, 87 in-lb)
Tool number : KV991J0070 (J-45695)
Engine coolant capacity
(with reservoir tank) : Refer to
MA-14, "
Fluids
and Lubricants".
Compressed air
supply pressure : 549 - 824 kPa (5.6 - 8.4 kg/cm
2,
80 - 119 psi)
LLIA0058E
Altitude above sea level Vacuum gauge reading
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum
LLIA0057E
Revision: January 20102010 Versa

CO-14
< ON-VEHICLE MAINTENANCE >[HR16DE]
ENGINE COOLANT
10. Place the coolant container (with the refill hose insert
ed) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening.
12. Fill the cooling system reservoir tank to the specified level and install the radiator cap. Run the engine to warm up the cooling system and t op up the system as necessary.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed. Refer to CO-17, "Component".
2. Install radiator drain plug. •If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-90, "
Disassem-
bly and Assembly".
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring. Refer to CO-17, "
Component".
3. Fill radiator and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature.
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the cooling system.
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.
Revision: January 20102010 Versa

PREPARATIONCO-31
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PREPARATION
Special Service ToolINFOID:0000000005398208
The actual shapes of Kent-Moore tools may from
those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000005398209
Tool number
(Kent-Moore No.)
Tool name Description
WS39930000
(—)
Tube pressure Pressing the tube of liquid gasket
KV991J0070
(J-45695)
Coolant Refill Tool Refilling engine cooling system
EG17650301
(J-33984-A)
Radiator cap tester adapter Adapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
K V 1 0 1111 0 0
(J-37228)
Seal cutter Removing chain tensioner cover and water
pump cover
—
(J-23688)
Engine coolant refractometer Checking concentration of ethylene glycol in
engine coolant
S-NT052
LMA053
S-NT564
NT046
WBIA0539E
Revision: January 20102010 Versa

OVERHEATING CAUSE ANALYSISCO-33
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OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000005398210
Symptom
Check items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat stuck closed Thermostat
Damaged fins
Dust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow Cooling fan does not oper-
ate
Fan assembly —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — —
Improper engine coolant
mixture ratio —
Engine coolant viscosity —
Poor engine coolant quality — —
Insufficient engine coolant Engine coolant leaks Cooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Radiator cap Loose
Poor sealing
Radiator O-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leaks into cool-
ing systemCylinder head deterioration
Cylinder head gasket deteri-
oration
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CO-36
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ENGINE COOLANT
ENGINE COOLANT
InspectionINFOID:0000000005398212
LEVEL CHECK
• Check if the reservoir tank engine coolant level is within the “MIN”
to “MAX” range when engine is cool.
• Adjust the engine coolant level as necessary.
CHECKING COOLING SYSTEM FOR LEAKS
To check for leaks, apply pressure to the cooling system using suit-
able tool and Tool.
WARNING:
Never remove the radiator cap wh en the engine is hot. Serious
burns could occur from high pressure coolant escaping from
the radiator.
CAUTION:
Higher pressure than specified may cause radiator damage.
Changing Engine CoolantINFOID:0000000005398213
WARNING:
• To avoid being scalded, do not change engine coolant when engine is hot.
• Wrap a thick cloth around radiator cap and carefully remove the cap. First, turn the cap a quarter of a
turn to release built-up pressure. Then turn the cap all the way.
CAUTION:
• Do not spill engine coolant on drive belt.
DRAINING ENGINE COOLANT
1. Open radiator drain plug (1) at the bottom of radiator, and then
remove radiator cap.
• Front
When draining all of engine coolant in the system, open
water drain plug on cylinder block. Refer to EM-196
.
CAUTION:
• Perform this step when engine is cold.
• Do not spill engine coolant on drive belt.
2. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing. Refer to CO-40, "
Component".
3. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated, flush the engine cooling system.
SMA412B
Tool number : EG17650301 (J-33984-A)
Testing pressure : 157 kPa (1.6 kg/cm
2, 23 psi)
WBIA0568E
PBIC3799E
Revision: January 20102010 Versa

CO-38
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ENGINE COOLANT
10. Place the coolant container (with the refill hose insert
ed) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening.
12. Fill the cooling system reservoir tank to the specified level and install the radiator cap. Run the engine to warm up the cooling system and t op up the system as necessary.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed. Refer to CO-40, "Component".
2. Install radiator drain plug. •If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-196, "
Disas-
sembly and Assembly".
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring. Refer to CO-40, "
Component".
3. Fill radiator and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature.
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the cooling system.
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.
Revision: January 20102010 Versa

COOLING FANCO-43
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Removal and InstallationINFOID:0000000005398220
REMOVAL
1. Partially drain engine coolant from radiator. Refer to
CO-36, "Changing Engine Coolant".
CAUTION:
• Perform this step when engine is cold.
• Do not spill engine coolant on drive belt.
2. Remove air duct (inlet). Refer to EM-135, "
Component".
3. Remove reservoir tank. Refer to CO-40, "
Component".
4. Disconnect radiator hose (upper) at radiator side. Refer to CO-40, "
Component".
5. Disconnect harness connectors from fan motor, and move harness aside.
6. Remove cooling fan assembly. CAUTION:
Be careful not to damage or scratch the radiator core.
INSTALLATION
Installation is in the reverse order of removal.
• Cooling fans are controlled by ECM. For details, refer to EC-910, "
System Description".
CAUTION:
Be careful not to damage or scratch the radiator core.
Disassembly and AssemblyINFOID:0000000005398221
DISASSEMBLY
1. Remove cooling fan from fan motor.
2. Remove fan motor from fan shroud.
INSPECTION AFTER DISASSEMBLY
Inspect cooling fan for crack or unusual bend.
• If anything is found, replace cooling fan.
ASSEMBLY
Assembly is in the reverse order of disassembly.
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EC-6
Wiring Diagram ......................................................402
Diagnosis Procedure .............................................402
Component Inspection ...........................................404
Special Repair Requirement ..................................404
P2138 APP SENSOR ..................................... .405
Description ........................................................... ..405
DTC Logic ..............................................................405
Wiring Diagram ......................................................406
Diagnosis Procedure .............................................406
Component Inspection ...........................................409
Special Repair Requirement ..................................409
P2A00 A/F SENSOR 1 ................................... .410
Description ........................................................... ..410
DTC Logic ..............................................................410
Wiring Diagram ......................................................411
Diagnosis Procedure .............................................412
COOLING FAN ................................................415
Description ........................................................... ..415
Component Function Check ..................................415
Wiring Diagram ......................................................416
Diagnosis Procedure .............................................417
Component Inspection ...........................................419
ELECTRICAL LOAD SIGNAL .........................421
Description ........................................................... ..421
Component Function Check ..................................421
Diagnosis Procedure .............................................421
FUEL INJECTOR .............................................423
Description ........................................................... ..423
Component Function Check ..................................423
Wiring Diagram ......................................................424
Diagnosis Procedure .............................................424
Component Inspection ...........................................425
FUEL PUMP .....................................................427
Description ........................................................... ..427
Component Function Check ..................................427
Wiring Diagram ......................................................428
Diagnosis Procedure .............................................428
Component Inspection ...........................................430
IGNITION SIGNAL ...........................................432
Description ........................................................... ..432
Component Function Check ..................................432
Wiring Diagram ......................................................433
Diagnosis Procedure .............................................434
Component Inspection (Ignition Coil with Power
Transistor) .............................................................
437
Component Inspection (Condenser-2) ..................438
MALFUNCTION INDICATOR LAMP ...............439
Description ........................................................... ..439
Component Function Check ..................................439
Wiring Diagram ......................................................440
Diagnosis Procedure .............................................441
ON BOARD REFUELING VAPOR RECOV-
ERY (ORVR) .....................................................
443
Description ........................................................... .443
Component Function Check .................................443
Diagnosis Procedure .............................................443
Component Inspection (Refueling EVAP vapor cut
valve) ................................................................... .
446
Component Inspection (Drain filter) ......................448
POSITIVE CRANKCASE VENTILATION .........449
Description ........................................................... .449
Component Inspection ..........................................449
REFRIGERANT PRESSURE SENSOR ...........450
Description ........................................................... .450
Component Function Check .................................450
Wiring Diagram .....................................................451
Diagnosis Procedure .............................................451
ECU DIAGNOSIS ......................................454
ECM ................................................................ ..454
Reference Value .................................................. .454
Wiring Diagram — ENGINE CONTROL SYSTEM
— ..........................................................................
464
Fail Safe ...............................................................465
DTC Inspection Priority Chart .............................467
DTC Index ............................................................468
How to Set SRT Code .......................................471
How to Erase Permanent DTC .............................473
Test Value and Test Limit .....................................477
SYMPTOM DIAGNOSIS ...........................484
ENGINE CONTROL SYSTEM SYMPTOMS .. ..484
Symptom Table .................................................... .484
NORMAL OPERATING CONDITION ...............488
Description ........................................................... .488
PRECAUTION ...........................................489
PRECAUTIONS .............................................. ..489
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
489
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
489
Precaution for Procedure without Cowl Top Cover .490
On Board Diagnosis (OBD) System of Engine and
A/T ........................................................................
490
General Precautions .............................................490
PREPARATION .........................................494
PREPARATION .............................................. ..494
Special Service Tools .......................................... .494
Commercial Service Tools ....................................494
ON-VEHICLE MAINTENANCE .................496
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EC-30
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ENGINE CONTROL SYSTEM
System Description
INFOID:0000000005398249
ECM performs various controls such as fuel injection control and ignition timing control.
Component Parts LocationINFOID:0000000005398250
1. Ignition coil (with power transistor) and spark plug 2. Intake valve timing control solenoid
valve 3. Refrigerant pressure sensor
4. Knock sensor 5. Fuel injector6. Cooling fan motor
7. Camshaft position sensor (PHASE) 8. IPDM E/R 9. ECM
10. Mass air flow sensor (with intake air temperature sensor) 11. Engine coolant temperature sensor 12. Electric throttle control actuator
(with built in throttle position sensor
and throttle control motor)
13. EVAP canister purge volume control solenoid valve
PBIB2939E
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EC-34
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ENGINE CONTROL SYSTEM
Component Description
INFOID:0000000005398251
1. Cooling fan motor harness connec- tor 2. Crankshaft position sensor
3. Stop lamp switch
4. Brake pedal 5. Accelerator pedal position sensor
harness connector 6. Accelerator pedal position sensor
7. Accelerator pedal 8. Fuel level sensor unit and fuel pump
harness connector (view with in-
spection hole cover removed) 9. Fuel pressure regulator
10. Fuel pump
AWBIA0044ZZ
Component Reference
A/F sensor 1 EC-176, "
Description"
A/F sensor 1 heaterEC-130, "Description"
Accelerator pedal position sensorEC-392, "Description"
Camshaft position sensor (PHASE)EC-262, "Description"
Revision: January 20102010 Versa