engine NISSAN TIIDA 2010 Service User Guide
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2010, Model line: TIIDA, Model: NISSAN TIIDA 2010Pages: 3745, PDF Size: 73.67 MB
Page 17 of 3745
ACS-2
< SERVICE INFORMATION >
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
SERVICE INFORMATION
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005612427
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
DescriptionINFOID:0000000005395346
Regarding the information for ASCD system, refer to EC-522, "System Description".
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AT-1
TRANSMISSION/TRANSAXLE
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CONTENTS
AUTOMATIC TRANSAXLE
SERVICE INFORMATION .. ..........................5
INDEX FOR DTC ............................................ .....5
Alphabetical Index ............................................... ......5
DTC No. Index ..........................................................5
PRECAUTIONS ...................................................7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
7
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine .....................................................
8
Precaution .................................................................8
Service Notice or Precaution .....................................9
PREPARATION ..................................................11
Special Service Tool ........................................... ....11
Commercial Service Tool ........................................14
A/T FLUID ...........................................................17
Checking A/T Fluid ..................................................17
Changing A/T Fluid .................................................17
A/T Fluid Cooler Cleaning .......................................18
A/T CONTROL SYSTEM ....................................21
Cross-Sectional View ..............................................21
Shift Mechanism .................................................. ....22
TCM Function ..........................................................30
CAN Communication ...............................................31
Input/Output Signal of TCM .....................................31
Line Pressure Control .............................................32
Shift Control ........................................................ ....33
Lock-up Control .......................................................34
Engine Brake Control (Overrun Clutch Control) ......35
Control Valve ....................................................... ....37
Centrifugal Cancel Mechanism ...............................37
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......39
Introduction ......................................................... ....39
OBD-II Function for A/T System ..............................39
One or Two Trip Detection Logic of OBD-II ......... ....39
OBD-II Diagnostic Trouble Code (DTC) ..................39
Malfunction Indicator Lamp (MIL) ............................41
TROUBLE DIAGNOSIS ....................................42
DTC Inspection Priority Chart ..................................42
Fail-Safe ..................................................................42
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
43
A/T Electrical Parts Location ...................................49
Circuit Diagram ........................................................50
Inspections Before Trouble Diagnosis .....................51
Road Test ................................................................55
Check Before Engine Is Started ..............................56
Check at Idle ............................................................56
Cruise Test - Part 1 .................................................58
Cruise Test - Part 2 .................................................61
Cruise Test - Part 3 .................................................62
Vehicle Speed at Which Gear Shifting Occurs ........64
Vehicle Speed at Which Lock-up Occurs/Releas-
es .............................................................................
64
Symptom Chart ........................................................65
TCM Terminal and Reference Value .......................75
CONSULT-III Function (TRANSMISSION) .......... ....77
Diagnosis Procedure without CONSULT-III ............82
U1000 CAN COMM CIRCUIT ...........................87
Description ........................................................... ....87
On Board Diagnosis Logic .......................................87
Possible Cause ........................................................87
DTC Confirmation Procedure ..................................87
Wiring Diagram - AT - CAN .....................................88
Diagnosis Procedure ...............................................89
P0705 TRANSMISSION RANGE SWITCH A ...90
Description ...............................................................90
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
90
On Board Diagnosis Logic .......................................90
Possible Cause ........................................................90
DTC Confirmation Procedure ..................................90
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AT-2
Wiring Diagram - AT - TR/SW ................................91
Diagnosis Procedure ..............................................92
Component Inspection ............................................94
P0710 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A ..............................................
95
Description ........................................................... ...95
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
95
On Board Diagnosis Logic ......................................95
Possible Cause .......................................................95
DTC Confirmation Procedure .................................95
Wiring Diagram - AT - FTS .....................................96
Diagnosis Procedure ..............................................96
Component Inspection ............................................99
P0720 OUTPUT SPEED SENSOR ..................100
Description ........................................................... ..100
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
100
On Board Diagnosis Logic .....................................100
Possible Cause ......................................................100
DTC Confirmation Procedure ................................100
Wiring Diagram - AT - VSSA/T ..............................101
Diagnosis Procedure ........................................... ..102
P0725 ENGINE SPEED ...................................105
Description ........................................................... ..105
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
105
On Board Diagnosis Logic .....................................105
Possible Cause ......................................................105
DTC Confirmation Procedure ................................105
Wiring Diagram - AT - ENGSS ..............................106
Diagnosis Procedure .............................................107
P0731 1GR INCORRECT RATIO ....................109
Description ........................................................... ..109
On Board Diagnosis Logic .....................................109
Possible Cause ......................................................109
DTC Confirmation Procedure ................................109
Diagnosis Procedure .............................................110
P0732 2GR INCORRECT RATIO ....................112
Description ........................................................... ..112
On Board Diagnosis Logic .....................................112
Possible Cause ......................................................112
DTC Confirmation Procedure ................................112
Diagnosis Procedure .............................................113
P0733 3GR INCORRECT RATIO ....................115
Description ........................................................... ..115
On Board Diagnosis Logic .....................................115
Possible Cause ......................................................115
DTC Confirmation Procedure ................................115
Diagnosis Procedure .............................................116
P0734 4GR INCORRECT RATIO ....................118
Description ........................................................... ..118
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... .
118
On Board Diagnosis Logic ....................................118
Possible Cause .....................................................118
DTC Confirmation Procedure ................................118
Diagnosis Procedure .............................................119
P0740 TORQUE CONVERTER ........................123
Description ........................................................... .123
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... .
123
On Board Diagnosis Logic ....................................123
Possible Cause .....................................................123
DTC Confirmation Procedure ................................123
Wiring Diagram - AT - TCV ...................................124
Diagnosis Procedure .............................................125
Component Inspection ..........................................126
P0744 TORQUE CONVERTER ........................128
Description ........................................................... .128
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... .
128
On Board Diagnosis Logic ....................................128
Possible Cause .....................................................128
DTC Confirmation Procedure ................................128
Diagnosis Procedure .............................................129
P0745 PRESSURE CONTROL SOLENOID A ..133
Description ........................................................... .133
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... .
133
On Board Diagnosis Logic ....................................133
Possible Cause .....................................................133
DTC Confirmation Procedure ................................133
Wiring Diagram - AT - LPSV .................................134
Diagnosis Procedure .............................................135
Component Inspection ..........................................137
P0750 SHIFT SOLENOID A .............................138
Description ............................................................138
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... .
138
On Board Diagnosis Logic ....................................138
Possible Cause .....................................................138
DTC Confirmation Procedure ................................138
Wiring Diagram - AT - SSV/A ................................139
Diagnosis Procedure ............................................ .140
Component Inspection ..........................................141
P0755 SHIFT SOLENOID B .............................143
Description ............................................................143
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... .
143
On Board Diagnosis Logic ....................................143
Possible Cause .....................................................143
DTC Confirmation Procedure ................................143
Wiring Diagram - AT - SSV/B ................................144
Diagnosis Procedure ............................................ .145
Component Inspection ..........................................146
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P1760 OVERRUN CLUTCH
SOLENOID .........148
Description .......................................................... ..148
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
148
On Board Diagnosis Logic ....................................148
Possible Cause .....................................................148
DTC Confirmation Procedure ................................148
Wiring Diagram - AT - OVRCSV ...........................149
Diagnosis Procedure .............................................150
Component Inspection ..........................................151
VEHICLE SPEED SIGNAL ...............................153
Description .......................................................... ..153
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
153
On Board Diagnosis Logic ....................................153
Possible Cause .....................................................153
DTC Confirmation Procedure ................................153
Wiring Diagram - AT - VSSMTR ...........................154
Diagnosis Procedure ........................................... ..155
BATT/FLUID TEMP SEN .................................156
Description .......................................................... ..156
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
156
On Board Diagnosis Logic ....................................156
Possible Cause .....................................................156
DTC Confirmation Procedure ................................156
Wiring Diagram - AT - BA/FTS ..............................157
Diagnosis Procedure .............................................158
Component Inspection ..........................................160
INPUT SPEED SENSOR A ..............................162
Description .......................................................... ..162
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
162
On Board Diagnosis Logic ....................................162
Possible Cause .....................................................162
DTC Confirmation Procedure ................................162
Wiring Diagram - AT - PT/SEN .............................163
Diagnosis Procedure .............................................164
CONTROL UNIT (RAM), CONTROL UNIT
(ROM) ...............................................................
167
Description .......................................................... ..167
On Board Diagnosis Logic ....................................167
Possible Cause .....................................................167
DTC Confirmation Procedure ................................167
Diagnosis Procedure .............................................167
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................
168
Wiring Diagram - AT - MAIN ............................... ..168
Diagnosis Procedure .............................................169
TR SW, OD SW AND CLOSED THROTTLE,
WIDE OPEN THROTTLE POSITION SIGNAL
CIRCUIT ......................................................... ..
171
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ..
171
TCM Terminal and Reference Value .....................171
Diagnosis Procedure ........................................... ..171
Component Inspection ...........................................175
SHIFT POSITION INDICATOR CIRCUIT ........176
Description .............................................................176
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
176
Diagnosis Procedure .............................................176
TROUBLE DIAGNOSIS FOR SYMPTOMS ....177
Wiring Diagram - AT - NONDTC ...........................177
OD OFF Indicator Lamp Does Not Come On ........180
Engine Cannot Be Started in "P" and "N" Position ..182
In "P" Position, Vehicle Moves Forward or Back-
ward When Pushed ...............................................
183
In "N" Position, Vehicle Moves ..............................183
Large Shock "N" → "R" Position .......................... ..184
Vehicle Does Not Creep Backward in "R" Position ..185
Vehicle Does Not Creep Forward in "D", "2" or "1"
Position ................................................................ ..
186
Vehicle Cannot Be Started from D1 .......................187
A/T Does Not Shift: D1→ D2or Does Not Kick-
down: D
4→ D2 ..................................................... ..189
A/T Does Not Shift: D2→ D3 ................................ ..190
A/T Does Not Shift: D3→ D4 ................................ ..192
A/T Does Not Perform Lock-up ........................... ..193
A/T Does Not Hold Lock-up Condition ...................194
Lock-up Is Not Released .......................................195
Engine Speed Does Not Return to Idle (Light
Braking D
4→ D3) ................................................. ..196
A/T Does Not Shift: D4→ D3, When OD OFF ...... ..197
A/T Does Not Shift: D3→ 22, When Selector Lever
"D" → "2" Position ............................................... ..
198
A/T Does Not Shift: 22→ 11, When Selector Lever
"2" → "1" Position ................................................ ..
199
Vehicle Does Not Decelerate by Engine Brake ... ..201
TCM Self-Diagnosis Does Not Activate .................204
A/T SHIFT LOCK SYSTEM .............................206
Description .............................................................206
Shift Lock System Parts Location ..........................207
Wiring Diagram - AT - SHIFT ................................208
Diagnosis Procedure .............................................208
TRANSMISSION CONTROL MODULE ..........212
Removal and Installation .......................................212
SHIFT CONTROL SYSTEM ............................213
A/T Shift Selector Removal and Installation ........ ..213
A/T Shift Selector Disassembly and Assembly ......216
Shift Lever Handle Removal and Installation .........216
Adjustment of A/T Position ....................................217
Checking of A/T Position .......................................217
KEY INTERLOCK CABLE ..............................219
Removal and Installation .......................................219
ON-VEHICLE SERVICE ..................................222
Control Valve Assembly and Accumulators ...........222
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AT-4
Transmission Range Switch ..................................225
Output Speed Sensor ............................................227
Input Speed Sensor ...............................................228
Differential Side Oil Seal ........................................229
AIR BREATHER HOSE ...................................232
Removal and Installation ..................................... ..232
TRANSAXLE ASSEMBLY ..............................233
Removal and Installation ..................................... ..233
OVERHAUL .................................................... .237
Component .......................................................... ..237
Oil Channel ............................................................250
Location of Adjusting Shims, Needle Bearings and
Thrust Washers .....................................................
253
Location of Snap Rings .........................................255
DISASSEMBLY .............................................. .257
Disassembly ........................................................ ..257
REPAIR FOR COMPONENT PARTS ..............275
Manual Shaft ....................................................... ..275
Oil Pump ................................................................278
Control Valve Assembly ........................................281
Control Valve Upper Body .....................................290
Control Valve Lower Body ................................... ..294
Reverse Clutch ......................................................297
High Clutch ............................................................302
Forward and Overrun Clutches .............................307
Low & Reverse Brake ............................................314
Rear Internal Gear and Forward Clutch Hub .........318
Output Shaft, Output Gear, Idler Gear, Reduction
Pinion Gear and Bearing Retainer .........................
322
Band Servo Piston Assembly ................................331
Final Drive .............................................................337
ASSEMBLY .....................................................344
Assembly (1) ........................................................ ..344
Adjustment (1) (For HR16DE Engine Models) ..... .345
Adjustment (1) (For MR18DE Engine Models) .....349
Assembly (2) .........................................................355
Adjustment (2) .......................................................360
Assembly (3) .........................................................363
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
373
General Specification ........................................... .373
Vehicle Speed at Which Gear Shifting Occurs .....373
Vehicle Speed at When Lock-up Occurs/Releases
.
373
Stall Speed ............................................................374
Line Pressure ........................................................374
Adjusting shims, Needle Bearings, Thrust Wash-
ers and Snap Rings ..............................................
374
Control Valves .......................................................375
Accumulator ..........................................................376
Clutches and Brakes .............................................376
Final Drive .............................................................378
Planetary Carrier ...................................................378
Oil Pump ...............................................................378
Input Shaft .............................................................378
Reduction Pinion Gear ..........................................378
Band Servo ...........................................................378
Output Shaft ..........................................................379
Bearing Retainer ...................................................379
Total End Play ...................................................... .379
Reverse Clutch End Play ......................................379
Removal and Installation .......................................379
Shift Solenoid Valves ........................................... .379
Solenoid Valves ....................................................380
A/T Fluid Temperature Sensor ..............................380
Output Speed Sensor ...........................................380
Dropping Resistor .................................................380
Input Speed Sensor ..............................................380
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INDEX FOR DTCAT-5
< SERVICE INFORMATION >
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SERVICE INFORMATION
INDEX FOR DTC
Alphabetical IndexINFOID:0000000005397207
NOTE:
If DTC “CAN COMM CIRCUIT” is di splayed with other DTCs, first perform the trouble diagnosis for
DTC “CAN COMM CIRCUIT”. Refer to AT- 8 7
.
*1: These numbers is prescribed by SAE J2012.
*2: When the fail-safe operation occurs, the MIL illuminates.
*3: The MIL illuminates when both the “Output speed sensor signal” and the “Vehicle speed signal” meet the fail-safe condition at the
same time.
DTC No. IndexINFOID:0000000005397208
NOTE:
If DTC “CAN COMM CIRCUIT” is di splayed with other DTCs, first perform the trouble diagnosis for
DTC “CAN COMM CIRCUIT”. Refer to AT- 8 7
.
Items
(CONSULT-III screen terms) DTC*1Reference page
CONSULT-III or GST
BATT/FLUID TEMP SEN —AT-156
CAN COMM CIRCUIT U1000AT- 8 7
CONTROL UNIT (RAM) —AT-167
CONTROL UNIT (ROM) —AT-167
ENGINE SPEED P0725AT-105
FLUID TEMP SENSOR A P0710AT- 9 5
INPUT SPEED SENSOR A —AT-162
OUTPUT SPEED SENSOR*3P0720 AT-100
OVER CLUTCH SOLENOID P1760AT-148
PC SOLENOID A P0745AT-133
SHIFT SOLENOID A*2P0750 AT-138
SHIFT SOLENOID B*2P0755AT-143
TORQUE CONVERTER P0740AT-123
TORQUE CONVERTER P0744AT-128
T/M RANGE SENSOR A P0705AT- 9 0
VHCL SPEED SEN-MTR —AT-153
1GR INCORRECT RATIO P0731AT-109
2GR INCORRECT RATIO P0732AT- 11 2
3GR INCORRECT RATIO P0733AT- 11 5
4GR INCORRECT RATIO P0734AT- 11 8
DTC*1Items
(CONSULT-III screen terms) Reference page
CONSULT-III or GST
P0705 T/M RANGE SENSOR A AT- 9 0
P0710FLUID TEMP SENSOR A AT- 9 5
P0720
OUTPUT SPEED SENSOR*3AT- 1 0 0
P0725ENGINE SPEED AT- 1 0 5
P07311GR INCORRECT RATIO AT- 1 0 9
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PRECAUTIONSAT-7
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PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005962131
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000005397210
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NVIS /IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).
• Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
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AT-8
< SERVICE INFORMATION >
PRECAUTIONS
6. Perform a self-diagnosis check of all control units using CONSULT-III.
Precaution for On Board Diagnosis (OBD) System of A/T and EngineINFOID:0000000005397211
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect battery negative cable from battery negative
terminal before any repair or inspection work. The open/short circuit of related switches, sensors,
solenoid valves, etc. will cause the MIL to light up.
• Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connectors are free from water, grease,
dirt, bent terminals, etc.)
• Be sure to route and secure th e harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.
• Be sure to erase the unnecessary malfunction informa tion (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
PrecautionINFOID:0000000005397212
•Before connecting or disconn ecting the TCM harness connec-
tor, turn ignition switch OF F and disconnect the battery cable
from the negative terminal. Failure to do so may damage the
TCM. Because battery voltage is applied to TCM even if igni-
tion switch is turned off.
• When connecting or disconnect ing pin connectors into or
from TCM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on TCM pin
terminal, when connecting pin connectors.
• Before replacing TCM, perform TCM input/output signal
inspection and make sure whether TCM functions properly or
not. (See page AT-75, "
TCM Terminal and Reference Value".)
• After performing each TROUBLE DIAGNOSIS, perform “DTC
(Diagnostic Trouble Code) Confirmation Procedure”.
The DTC should not be displ ayed in the “DTC Confirmation
Procedure” if the repair is completed.
• Before proceeding with disassembly, thoroughly clean the outside of the transaxle. It is important to prevent the internal parts from
becoming contaminated by dirt or other foreign matter.
• Disassembly should be done in a clean work area.
• Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could in terfere with the operation of the A/T.
• Place disassembled parts in order for easier and proper assembly.
• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or reassembly.
SEF289H
AAT470A
MEF040DA
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PRECAUTIONSAT-9
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• Gaskets, seals and O-rings should be replaced any time the A/T is disassembled.
• It is very important to perform func tional tests whenever they are indicated.
• The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
• Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
• Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and seals, or hold bearings and washers in pl ace during assembly. Do not use grease.
• Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
• Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to AT-
18, "A/T Fluid Cooler Cleaning".
• After overhaul, refill the A/T with new ATF.
• When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque con- verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
AT-17, "
Changing A/T Fluid", AT-17, "Checking A/T Fluid".
Service Notice or PrecautionINFOID:0000000005397213
ATF COOLER SERVICE
If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T oil cooler mounted in the radiator or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. Check Service Bulletins for latest A/T oil cooler cleaning pro-
cedure. For radiator replacement, refer to CO-17, "
Removal and Installation" (HR16DE engine models), CO-
41, "Removal and Installation" (MR18DE engine models).
TORQUE CONVERTER SERVICE
The torque converter should be replaced under any of the following conditions:
• External leaks in the hub weld area.
• Converter hub is scored or damaged.
• Converter pilot is broken, damaged or fits poorly into crankshaft.
• Steel particles are found after flushing the cooler and cooler lines.
• Pump is damaged or steel particles are found in the converter.
• Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)
• Converter is contaminated with engi ne coolant containing antifreeze.
• Internal malfunction of stator roller clutch.
• Heavy clutch debris due to overheating (blue converter).
• Steel particles or clutch lining material found in flui d filter or on magnet when no internal parts in unit are
worn or damaged — indicates that lining material came from converter.
The torque converter should not be replaced if:
• The fluid has an odor, is discolored, and there is no evidence of metal or clutch facing particles.
• The threads in one or more of the converter bolt holes are damaged.
• A/T malfunction did not display evidence of damaged or worn internal parts, steel particles or clutch plate lin-
ing material in unit and inside the fluid filter.
• Vehicle has been exposed to high mileage (only). The e xception may be where the torque converter clutch
dampener plate lining has seen excess wear by vehicles operated in heavy and/or constant traffic, such as
taxi, delivery or police use.
OBD-II SELF-DIAGNOSIS
• A/T self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through the blinking pattern of the OD OFF indicator lamp or the malfunction indicator lamp (MIL). Refer to the table
on AT-82, "
Diagnosis Procedure without CONSULT-III" for the indicator used to display each self-diagnostic
result.
• The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM memo- ries.
Always perform the procedure “HOW TO ERASE DTC” on AT-39, "
OBD-II Diagnostic Trouble Code
(DTC)" to complete the repair and avoid unnecessary blinking of the MIL.
• The following self-diagnostic items can be detected us ing ECM self-diagnostic results mode* only when the
OD OFF indicator lamp does not indicate any malfunctions.
- Transmission range switch
- A/T 1GR, 2GR, 3GR, or 4GR function
Revision: January 20102010 Versa
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PREPARATIONAT-11
< SERVICE INFORMATION >
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M A
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PREPARATION
Special Service ToolINFOID:0000000005397214
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
—
( J-46534 )
Trim tool set For removing trim
ST2505S001
(J-34301)
Oil pressure gauge set
1. ST25051001 (J-34301)
Oil pressure gauge
2. ST25052000 (J-34301)
Hose
3. ST25053000 (J-25695-3)
Joint pipe
4. ST25054000 (J-25695-4)
Adapter
5. ST25055000 (J-25695-5)
Adapter Measuring line pressure
ST35325000
( — )
Drift Installing LH differential side oil seal
(Use with KV31103000)
a: 215 mm (8.46 in)
b: 25 mm (0.98 in) dia.
c: M12 X 1.5P
KV31103000
(J-38982)
Drift Installing LH differential side oil seal
(Use with ST35325000)
a: 59 mm (2.32 in) dia.
b: 49 mm (1.93 in) dia.
ST27180001
(J-25726-A)
Puller • Removing idler gear
• Removing output gear (HR16DE engine models)
a: 100 mm (3.94 in)
b: 110 mm (4.33 in)
c: M8 X 1.25P
AWJIA0483ZZ
NT097
SCIA7102E
SCIA7103E
NT424
Revision: January 20102010 Versa