engine NISSAN TIIDA 2010 Service Repair Manual

CO-38
< SERVICE INFORMATION >[MR18DE]
ENGINE COOLANT
10. Place the coolant container (with the refill hose insert
ed) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening.
12. Fill the cooling system reservoir tank to the specified level and install the radiator cap. Run the engine to warm up the cooling system and t op up the system as necessary.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed. Refer to CO-40, "Component".
2. Install radiator drain plug. •If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-196, "
Disas-
sembly and Assembly".
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring. Refer to CO-40, "
Component".
3. Fill radiator and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature.
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the cooling system.
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.
Revision: January 20102010 Versa

RADIATORCO-41
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Removal and InstallationINFOID:0000000005398215
WARNING:
Do not remove radiator cap when the engine is
hot. Serious burns could occur from high-pressure
engine coolant escaping from radiator. Wrap a thick cl oth around the cap. Slowly turn it a quarter of a
turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
REMOVAL
1. Remove engine under cover. Refer to EI-15, "Removal and Installation".
2. Drain engine coolant from radiator. Refer to CO-36, "
Changing Engine Coolant".
CAUTION:
• Perform this step when engine is cold.
• Do not spill engine coolant on drive belt.
3. Remove air duct (inlet). Refer to EM-135
.
4. Remove reservoir tank as follows:
a. Disconnect reservoir tank hose.
b. Release the tab (A) in the direction shown by the arrow ( ).
c. Lift up while removing the reservoir tank hose, and remove it.
5. Disconnect harness connector from fan motor, and move harness aside.
6. Disconnect CVT or A/T fluid cooler hoses if equipped. • Install plug to avoid leakage of CVT or A/T fluid if equipped.
7. Remove radiator hoses (upper and lower).
8. Remove radiator core support cover. Refer to BL-19
.
9. Remove cooling fan assembly.
10. Remove radiator core support (upper) bolts, bolts of stationary part on the radiator core support side and clip. Lift radiator from
radiator (upper) mount part of radiator core support (upper) (2).
11. Move radiator assembly (1) to the rearward direction of vehicle, and then lift it upward to remove.
CAUTION:
Do not damage or scratch A/C condenser if equipped and
radiator core when removing.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not damage or scratch A/C condenser if eq uipped and radiator core when installing.
INSPECTION AFTER INSTALLATION
• Check for leaks of engine coolant. Refer to CO-36, "Inspection".
• Start and warm up engine. Visually check for leaks of engine coolant and CVT or A/T fluid if equipped. Refer
to CVT-14
or AT- 1 7.
PBIC3800E
PBIC3805E
Revision: January 20102010 Versa

COOLING FANCO-43
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Removal and InstallationINFOID:0000000005398220
REMOVAL
1. Partially drain engine coolant from radiator. Refer to
CO-36, "Changing Engine Coolant".
CAUTION:
• Perform this step when engine is cold.
• Do not spill engine coolant on drive belt.
2. Remove air duct (inlet). Refer to EM-135, "
Component".
3. Remove reservoir tank. Refer to CO-40, "
Component".
4. Disconnect radiator hose (upper) at radiator side. Refer to CO-40, "
Component".
5. Disconnect harness connectors from fan motor, and move harness aside.
6. Remove cooling fan assembly. CAUTION:
Be careful not to damage or scratch the radiator core.
INSTALLATION
Installation is in the reverse order of removal.
• Cooling fans are controlled by ECM. For details, refer to EC-910, "
System Description".
CAUTION:
Be careful not to damage or scratch the radiator core.
Disassembly and AssemblyINFOID:0000000005398221
DISASSEMBLY
1. Remove cooling fan from fan motor.
2. Remove fan motor from fan shroud.
INSPECTION AFTER DISASSEMBLY
Inspect cooling fan for crack or unusual bend.
• If anything is found, replace cooling fan.
ASSEMBLY
Assembly is in the reverse order of disassembly.
Revision: January 20102010 Versa

CO-44
< SERVICE INFORMATION >[MR18DE]
WATER PUMP
WATER PUMP
ComponentINFOID:0000000005398222
Removal and InstallationINFOID:0000000005398223
REMOVAL
1. Disconnect battery negative terminal. Refer to
SC-7, "Removal and Installation".
2. Remove reservoir tank. Refer to CO-40, "
Component".
3. Drain engine coolant from radiator. Refer to CO-36, "
Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
4. Remove front fender protector (RH). Refer to EI-24, "
Removal and Installation".
5. Remove drive belt. Refer to EM-132, "
Removal and Installation".
6. Remove generator. Refer to SC-25, "
Removal and Installation".
7. Remove radiator hose (lower). Refer to CO-40, "
Component".
8. Remove water pump. CAUTION:
• Handle water pump vane so that it does not contact any other parts.
• Water pump cannot be disassembled and should be replaced as a unit.
INSPECTION AFTER REMOVAL
• Visually check that there is no significant dirt or rusting on water
pump body and vane (A).
• Make sure that there is no looseness in vane shaft, and that it turns smoothly when rotated by hand.
• Replace water pump, if necessary.
INSTALLATION
Installation is in the reverse order of removal.
1. Gasket 2. Water pump
PBIC3921E
PBIC3313J
Revision: January 20102010 Versa

WATER PUMPCO-45
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INSPECTION AFTER INSTALLATION
• Check that the reservoir tank cap is tightened.
• Check for leaks of engine coolant. Refer to
CO-36, "
Inspection".
• Start and warm up the engine. Visually check for leaks of engine coolant.
Revision: January 20102010 Versa

CO-46
< SERVICE INFORMATION >[MR18DE]
THERMOSTAT
THERMOSTAT
ComponentINFOID:0000000005398224
Removal and InstallationINFOID:0000000005398225
REMOVAL
1. Drain engine coolant from radiator. Refer to
CO-36, "Changing Engine Coolant".
CAUTION:
• Perform this step when engine is cold.
• Never spill engine coolant on drive belt.
2. Remove the air duct (inlet). Refer to EM-135, "
Component".
3. Remove the radiator hose (lower) from the engine. Refer to CO-40, "
Component".
4. Remove water inlet.
5. Remove thermostat.
6. Remove water pump, if necessary. Refer to CO-44
.
7. Remove thermostat housing, if necessary.
INSPECTION AFTER REMOVAL
• Place a thread (A) so that it is caught in the valves of thermostat (1). Immerse fully in a container (B) filled with water. Heat while
stirring.
• The valve opening temperature is the temperature at which the
valve opens and falls from the thread.
• Continue heating. Check the full-open valve lift amount. NOTE:
The full-open valve lift amount standard temperature for the ther-
mostat is the reference value.
• After checking the full-open valve lift amount, lower the water tem-
perature and check the valve closing temperature.
• If out of the specification, replace thermostat.
1. Gasket 2. Thermostat housing3. Clamp
4. Water hose 5. Rubber ring6. Thermostat
7. Water inlet 8. Clamp9. Radiator hose (lower)
A. CVT models B. To CVT fluid coolerC. To radiator
JPBIA2884GB
Standard : Refer to CO-51, "Standard and Limit"
PBIC3314J
Revision: January 20102010 Versa

THERMOSTATCO-47
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INSTALLATION
Installation is in the reverse order of removal.
• Use the following procedure to install the thermostat.
- Install thermostat making sure rubber ring (1) groove fits securely
to thermostat flange (A).
CAUTION:
Replace the rubber ring with a new one.
- Install thermostat (1) into the thermostat housing (2) with jiggle valve (A) facing upwards.
• Use the following procedure to install the thermostat housing.
- Securely insert the rubber ring into the mati ng groove of thermostat housing and install it.
CAUTION:
Replace the rubber ring with a new one.
- Install the thermostat housing to the cylinder blo ck without displacing the gasket from the gasket position.
INSPECTION AFTER INSTALLATION
• Check that the reservoir tank cap is tightened.
• Check for leaks of engine coolant. Refer to CO-36, "
Inspection".
• Start and warm up the engine. Visually check for leaks of engine coolant.
PBIC3315J
PBIC3548J
Revision: January 20102010 Versa

CO-48
< SERVICE INFORMATION >[MR18DE]
WATER OUTLET AND WATER CONTROL VALVE
WATER OUTLET AND WATER CONTROL VALVE
ComponentINFOID:0000000005398226
Removal and InstallationINFOID:0000000005398227
REMOVAL
1. Drain engine coolant from radiator. Refer to
CO-36, "Changing Engine Coolant".
CAUTION:
• Perform this step when engine is cold.
• Never spill engine coolant on drive belt.
2. Remove battery and battery tray. Refer to SC-7, "
Removal and Installation".
3. Remove air cleaner and air duct. Refer to EM-135, "
Component".
4. Remove radiator hose (lower) from engine. Refer to CO-40, "
Component".
5. Remove heater hoses and water hoses.
6. Remove water outlet.
7. Remove water control valve.
8. Remove engine coolant temperature sensor from the water outlet, if necessary.
CAUTION:
• Handle carefully to avoid any shock to engine coolant temperature sensor.
• Replace the gasket with a new one.
INSPECTION AFTER REMOVAL
1. Engine coolant temperature sensor 2. Rubber ring 3. Water control valve
4. Gasket 5. Water hose 6. Gasket
7. Water hose 8. Water outlet 9. Heater hose
10. Heater hose 11. Radiator hose (upper) Front
A. To heater B. To electric throttle control actuator C. To radiator
PBIC4699E
Revision: January 20102010 Versa

CO-50
< SERVICE INFORMATION >[MR18DE]
WATER OUTLET AND WATER CONTROL VALVE
- Install water hoses (3),(5) as shown.
• Electric throttle control actuator (1)
• Clamp (2)
• Water outlet (4)
• Paint mark (A)
• Clamp shall not interfere with the bulged area (B)
• : Engine front
INSPECTION AFTER INSTALLATION
• Check for leaks of engine coolant. Refer to
CO-36, "Inspection".
• Start and warm up the engine. Visually check for leaks of engine coolant.
PBIC4703E
Revision: January 20102010 Versa

SERVICE DATA AND SPECIFICATIONS (SDS)CO-51
< SERVICE INFORMATION > [MR18DE]
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SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and LimitINFOID:0000000005398228
CAPACITY
Unit: (US qt, lmp qt)
THERMOSTAT
WATER CONTROL VALVE
RADIATOR
Unit: kPa (bar, kg/cm2, psi)
Engine coolant capacity (with reservoir tank at “MAX” level)
Approx. 6.8 (7 1/4, 6)
Valve opening temperature80.5 - 83.5°C (177 - 182 °F)
Full-open valve lift amount 8 mm/ 95°C (0.315 in/ 203 °F)
Valve closing temperature 77°C (171 °F)
Valve opening temperature 93.5 - 96.5°C (200 - 206 °F)
Full-open valve lift amount 8 mm/ 108°C (0.315 in/ 226 °F)
Valve closing temperature 90°C (194 °F)
Cap relief pressure Standard
78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11- 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Revision: January 20102010 Versa