Front NISSAN TIIDA 2010 Service Repair Manual

HEADLININGEI-51
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12. Remove sunvisor holders RH/LH by rotating 45 degrees, then pulling outward.
13. Release the metal clips, then remove the roof console/map lamp assembly (if equipped).
14. Release remaining headlining clips.
15. Disconnect antenna feeder cable near rear pillar finisher LH.
16. Disengage the dual lock fastener on the backside of headlining. • Insert a suitable tool into the edge of dual lock fa stener, then move the tool side to side horizontally to
release it.
CAUTION:
Excessive up and down force may cause roof panel damage.
17. Position the headlining so the front edge goes through the open- ing of the right side front door.
18. Position the headlining so the rear edge goes through the open- ing of the left rear door, then remove headlining.
CAUTION:
• 2 technicians should be used to avoid damage when remov-
ing or replacing headlining.
• During headlining removal and installation, cover the center
console finisher upper surface to prevent damage.
• Set A/T or CVT shift lever to the D position, and make a space
to remove front end of headlining right side.
• Do not bend headlining when removing.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
PIIB3982J
PIIB2586J
PIIB6049E
PIIB6050E
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EI-52
< ON-VEHICLE REPAIR >
HEADLINING
Avoid headlining damage when installing by inserting rear clips first during assembly.
Removal and Installation - SedanINFOID:0000000005396845
REMOVAL
1. Disconnect the negative and positive battery terminals, then wait at least three minutes.
2. Remove front seat assembly RH/LH. Refer to SE-12, "
Removal and Installation".
3. Remove rear seat cushion and rear seatback. Refer to SE-16, "
Removal and Installation".
4. Remove front seat belt shoulder anchor RH/LH. Refer to SB-4, "
Removal and Installation of Front Seat
Belt".
5. Remove center console body assembly. Refer to IP-11
.
6. Remove front pillar garnish RH/LH. Refer to EI-40, "
Removal and Installation".
7. Remove antenna feeder cable clip, then disconnect antenna feeder cable connector.
8. Remove front and rear kicking plate inner RH/LH, center pillar lower garnish, center pillar upper garnish, front and rear body side welt RH/LH. Refer to EI-40, "
Removal and Installation".
WARNING:
Do not reuse center pillar upper garnish if removed.
9. Release the clips using a suitable tool, then remove the front and rear assist grips.
10. Remove the sunvisor caps and scr ews, then remove sunvisor RH/LH.
11. Remove sunvisor holders RH/LH by rotating 45 degrees, then pulling outward.
12. Release the metal clips, then remove the roof console/map lamp assembly (if equipped).
13. Release remaining headlining clips.
PIIB2583J
PIIB2584J
PIIB3982J
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HEADLININGEI-53
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14. Disconnect antenna feeder cable near rear pillar finisher LH.
15. Disengage the dual lock fastener on the backside of headlining. • Insert a suitable tool into the edge of dual lock fa stener, then move the tool side to side horizontally to
release it.
CAUTION:
Excessive up and down force may cause roof panel damage.
16. Position the headlining so the front edge goes through the open- ing of the right side front door.
17. Position the headlining so the rear edge goes through the open- ing of the left rear door, then remove headlining.
CAUTION:
• 2 technicians should be used to avoid damage when remov-
ing or replacing headlining.
• During headlining removal and installation, cover the center
console finisher upper surface to prevent damage.
• Set A/T or CVT shift lever to the D position, and make a space
to remove front end of headlining right side.
• Do not bend headlining when removing.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Avoid headlining damage when installing by inserting rear clips first during assembly.
PIIB2586J
PIIB6049E
Revision: January 20102010 Versa

EI-54
< ON-VEHICLE REPAIR >
LUGGAGE FLOOR TRIM
LUGGAGE FLOOR TRIM
Removal and InstallationINFOID:0000000005396846
REMOVAL
CAUTION:
1. Luggage side lower finisher RH 2. Access cover3. Shock absorber cover RH
4. Luggage floor center board 5. Luggage floor spacer 6. Tonneau board
7. Luggage side lower finisher LH 8. Luggage room lamp 9. Shock absorber cover LH
10. Luggage rear plate 11. Striker cover plate A. Clip C101
Pawl Metal clip Clip C101
Vehicle front
AWJIA0480ZZ
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LUGGAGE FLOOR TRIMEI-55
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• Insert a trim stick or suitable tool between panel on vehicle and clips (as indicated with arrow) to release clips.
• Use a trim stick or suitable tool when removing metal clips
from garnishes.
• Be careful not to damage the body while prying to release clips.
• Make sure clips are properly al igned in panel holes on body
when installing, then press them in completely.
1. Position rear seat. • For non-sliding type, remove rear seat. Refer to SE-26,
"Removal and Installation".
• For sliding type seat, fold down the seatback and slide to for- ward most position in vehicle.
2. Lift and remove the luggage floor center board and luggage floor spacer.
3. Partially remove lower edge of back door weatherstrip and set aside. Refer to EI-38, "
Removal and Instal-
lation".
4. If equipped, remove the bracket cover (1). : Vehicle front
5. Using a suitable tool, release the pawls at the front edge (for- ward in vehicle) of striker cover plate, then lift upward to remove.
: Pawl
6. Remove the clips, then while pressing down on the top edge, pull bottom edge inboard releasing hidden pawls (A). Pull
upward to release hidden pawls (B), and remove luggage rear
plate.
: Vehicle front
SIIA0810E
ALJIA0518ZZ
ALJIA0515ZZ
ALJIA0516ZZ
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LUGGAGE FLOOR TRIM
7. Remove the clips, then using a suitable tool release metal clipsfirst at rear edge (rearward in vehicle) of luggage side lower fin-
isher.
: Vehicle rear
: Metal clip
: Clip
CAUTION:
Do not pull or push on the lower carpeted area of the luggage
side finisher to prevent damage.
8. Release the clips at the front edge (forward in vehicle) and pull luggage side lower finisher RH/LH inboard from the top and bot-
tom evenly to remove
• For LH side, disconnect luggage room lamp connector.
INSTALLATION
Installation is in the reverse order of removal.
ALJIA0517ZZ
Revision: January 20102010 Versa

TRUNK ROOM TRIM & TRUNK LID FINISHEREI-57
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TRUNK ROOM TRIM & TRUNK LID FINISHER
Removal and InstallationINFOID:0000000005396847
REMOVAL
CAUTION:
• Insert a trim stick or suitable tool between panel on vehicle and clips (as indicated with arrow) to release clips.
• Be careful not to damage the body while prying to release clips.
• Make sure clips are properly al igned in panel holes on body
when installing, then press them in completely.
1. Open trunk lid.
2. Position the rear seat cushion to the forward most position, then remove the rear seatback and seatback side RH/LH. Refer to
SE-15
.
1. Trunk side finisher RH 2. Seat back finisher RH (if equipped) 3. Trunk floor carpet
4. Seat back finisher LH (if equipped) 5. Trunk side finisher LH 6. Trunk rear plate
7. Trunk lid finisher inner A. Clip C205 Vehicle front
Pawl
WIIA1415E
SIIA0810E
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EM-2
Removal and Installation ........................................42
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .........................................................
46
Exploded View ........................................................46
Removal and Installation ........................................46
TIMING CHAIN ............................................... ...49
Exploded View ..................................................... ...49
Removal and Installation ........................................49
Inspection ...............................................................57
CAMSHAFT .......................................................59
Exploded View ..................................................... ...59
Removal and Installation ........................................59
Inspection ...............................................................65
OIL SEAL ...........................................................70
VALVE OIL SEAL .................................................. ...70
VALVE OIL SEAL : Removal and Installation .........70
FRONT OIL SEAL .................................................. ...70
FRONT OIL SEAL : Removal and Installation ........71
REAR OIL SEAL .................................................... ...71
REAR OIL SEAL : Removal and Installation ..........71
CYLINDER HEAD ........................................... ...73
Removal and Installation ..................................... ...73
Disassembly and Assembly ....................................76
REMOVAL AND INSTALLATION ...............82
ENGINE ASSEMBLY ...................................... ...82
Exploded View ..................................................... ...82
Removal and Installation ........................................82
Inspection ...............................................................85
DISASSEMBLY AND ASSEMBLY .............87
ENGINE STAND SETTING ............................. ...87
Setting ................................................................. ...87
ENGINE UNIT ....................................................88
Disassembly ........................................................ ...88
Assembly ................................................................88
CYLINDER BLOCK ...........................................89
Exploded View ..................................................... ...89
Disassembly and Assembly ....................................90
Inspection ...............................................................97
HOW TO SELECT PISTON AND BEARING ...106
Description ........................................................... ..106
Connecting Rod Bearing .......................................106
Main Bearing .........................................................108
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................ ..
111
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... .
111
General Specification ........................................... .111
Drive Belts .............................................................111
Spark Plug ............................................................112
Exhaust Manifold ..................................................112
Camshaft ...............................................................112
Cylinder Head .......................................................114
Cylinder Block .......................................................116
Connecting Rod Bearing .......................................119
Main Bearing .........................................................120
MR18DE
SERVICE INFORMATION .. .......................
122
PRECAUTIONS .............................................. ..122
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
122
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
122
Precaution for Procedure without Cowl Top Cover .123
Precaution for Drain Coolant .................................123
Precaution for Disconnecting Fuel Piping ............ .123
Precaution for Removal and Disassembly ............123
Precaution for Inspection, Repair and Replace-
ment ......................................................................
123
Precaution for Assembly and Installation ............. .123
Parts Requiring Angular Tightening ......................124
Precaution for Liquid Gasket .................................124
PREPARATION ................................................126
Special Service Tool ............................................ .126
Commercial Service Tool ......................................128
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................
130
NVH Troubleshooting - Engine Noise .................. .130
Use the Chart Below to Help You Find the Cause
of the Symptom .................................................... .
131
DRIVE BELTS ..................................................132
Component .......................................................... .132
Checking Drive Belts .............................................132
Tension Adjustment ..............................................132
Removal and Installation .......................................132
Component .......................................................... .133
Removal and Installation of Drive Belt Auto Ten-
sioner ....................................................................
133
AIR CLEANER AND AIR DUCT .......................135
Component .......................................................... .135
Removal and Installation .......................................135
Changing Air Cleaner Filter ...................................136
INTAKE MANIFOLD ....................................... ..137
Component .......................................................... .137
Removal and Installation .......................................137
EXHAUST MANIFOLD ................................... ..140
Component .......................................................... .140
Removal and Installation .......................................140
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OIL PAN ...........................................................143
Component .......................................................... ..143
Removal and Installation .......................................143
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .......................................................
149
Component .......................................................... ..149
Removal and Installation .......................................149
FUEL INJECTOR AND FUEL TUBE ............. ..152
Component .......................................................... ..152
Removal and Installation .......................................152
TIMING CHAIN .................................................156
Component .......................................................... ..156
Removal and Installation .......................................157
CAMSHAFT .................................................... ..166
Component .......................................................... ..166
Removal and Installation .......................................166
Valve Clearance .................................................. ..174
OIL SEAL .........................................................178
Removal and Installation of Valve Oil Seal ...........178
Removal and Installation of Front Oil Seal ............178
Removal and Installation of Rear Oil Seal .............179
CYLINDER HEAD ...........................................181
On-Vehicle Service .............................................. ..181
Component ............................................................182
Removal and Installation .......................................182
Component ............................................................184
Disassembly and Assembly ...................................185
Inspection After Disassembly ................................186
ENGINE ASSEMBLY ......................................191
Component .......................................................... ..191
Removal and Installation .......................................191
CYLINDER BLOCK .........................................195
Component ............................................................195
Disassembly and Assembly ...................................196
How to Select Piston and Bearing ....................... ..205
Inspection After Disassembly .............................. ..212
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
223
Standard and Limit ................................................223
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EM-4
< PRECAUTION >[HR16DE]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint Syst
em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005398023
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005398024
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
Revision: January 20102010 Versa