NISSAN TIIDA 2010 Service Repair Manual

PRECAUTIONSBR-3
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Brake SystemINFOID:0000000005396974
• Refill using recommended brake fluid. Refer to MA-14.
• Never reuse drained brake fluid.
• Be careful not to splash brake fluid on painted surface of body. If brake fluid is splashed on painted surfaces of body immediately wipe it off with cloth and then wash it away with water.
• To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use new brake fluid.
• Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
• Use a flare nut wrench when removing a brake tube and use a flare nut torque wrench when installing a brake tube.
• When installing brake tubes and hoses, be sure to check torque.
• Before working, turn igniti on switch OFF and disconnect connec-
tors of ABS actuator and electric unit (control unit) or the battery
cable from the negative terminal.
• Burnish the new braking surfaces after refinishing or replacing drums or rotors, after replacing p ads or linings, or if a soft pedal
occurs at very low mileage. Refer to BR-34, "
Brake Burnishing
Procedure" .
SBR686C
Revision: January 20102010 Versa

BR-4
< SERVICE INFORMATION >
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000005396975
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000005396976
Tool number
(Kent-Moore No.)
Tool name Description
—
(J-46532)
Brake and clutch pedal height measure-
ment tool Measuring brake pedal height
38-PFM90.5
(—)
Pro-Cut PFM90 On-Car Brake Lathe Turning rotors
LFIA0227E
ALFIA0092ZZ
Tool name
Description
1. Flare nut crowfoot
2. Torque wrench Removing and installing brake piping
a: 10 mm (0.39 in) / 12 mm (0.47 in)
Pin punch Removing and installing reservoir tank pin
Tip diameter: 4 mm (0.16 in)
Power tool Removing nuts, bolts and screws
S-NT360
ZZA0515D
PIIB1407E
Revision: January 20102010 Versa

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGBR-5
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NOISE, VIBRATION AND HARSHN ESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000005396977
Use the chart below to help you find t he cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
BR-25
,
BR-36
BR-25
, BR-36BR-25
BR-31
, BR-36
BR-31
, BR-36
BR-31
, BR-36
BR-31
, BR-36
BR-31
, BR-36—
BR-31, BR-36BR-36
FAX-5, "
NVH Troubleshooting Chart
"
MT-51, "
NVH Troubleshooting Chart
"
FSU-6, "
NVH Troubleshooting Chart
"
WT-5, "
NVH Troubleshooting Chart
"
WT-5, "
NVH Troubleshooting Chart
"
FAX-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and
SUSPECTED PARTS
Pads/Lining damaged
Pads/Lining - uneven wear
Shims damaged
Rotor imbalance
Rotor damage
Rotor runout
Rotor deformation
Rotor deflection
Rotor rust
Rotor thickness variation
Drum out of round
WHEEL HUB
DIFFERENTIAL
SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
STEERING
Symptom Noise
××× ×××××××
Shake × × ×××××
Shimmy, Shudder ×××××××× ××× ×
Revision: January 20102010 Versa

BR-6
< SERVICE INFORMATION >
BRAKE PEDAL
BRAKE PEDAL
Inspection and AdjustmentINFOID:0000000005396978
INSPECTION
• Check brake pedal free height (H) from dash panel top surfaceusing Tool.
• Check brake pedal full stroke (S).
• Check clearance between pedal stopper and threaded end of stop lamp switch (C
1) and ASCD switch (C2).
ADJUSTMENT
1. Loosen stop lamp switch and ASCD switch by rotating it counterclockwise by 45 °.
Tool number : — (J-46532)
AWFIA0557ZZ
H
Brake pedal free height (from dash panel top
surface) A/T, CVT
models : Refer to
BR-41, "Brake Pedal".
M/T model : Refer to BR-41, "
Brake Pedal".
S Brake pedal full stroke (under a force of 490 N
(50 kg-f, 110 lb-f) with the engine running) A/T, CVT
models : Refer to
BR-41, "
Brake Pedal".
M/T model : Refer to BR-41, "
Brake Pedal".
C
1Clearance between the threaded end of stop lamp switch
and pedal stopper : Refer to
BR-41, "Brake Pedal".
C
2Clearance between the threaded end of ASCD switch and
pedal stopper : Refer to
BR-41, "Brake Pedal".
Revision: January 20102010 Versa

BRAKE PEDALBR-7
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2. Loosen lock nut on input rod, then rotate input rod to set pedal to the specified height, and tighten the lock nut.
CAUTION:
Make sure that the threaded end of input rod stays inside
clevis.
3. With the pedal pulled and held by hand, press stop lamp switch and ASCD switch until their threaded end contacts the brake
pedal stopper.
4. With the threaded end of stop lamp switch and ASCD switch contacting brake pedal stopper, rotate the switches clockwise by
45° to secure.
CAUTION:
Make sure that the clearance (C) is within specification.
5. Check that the stop lamps go out when the brake pedal is released.
CAUTION:
Make sure that stop lamps go off when brake pedal is
released.
6. Start the engine and check the brake pedal stroke.
Removal and InstallationINFOID:0000000005396979
COMPONENTS
REMOVAL
Lock nut : Refer to BR-21, "Removal and Installation".
SFIA3064E
1. Snap pin 2. Stop lamp switch3. Clip
4. Brake pedal assembly 5. Clevis6. Brake pedal pad
7. ASCD cancel switch (if equipped)
AWFIA0540GB
Revision: January 20102010 Versa

BR-8
< SERVICE INFORMATION >
BRAKE PEDAL
1. Disconnect accelerator pedal position sensor harness connec-tor.
2. Remove stop lamp switch and ASCD cancel switch (if equipped) from brake pedal assembly.
3. Remove snap pin and clevis pin from clevis of brake booster.
4. Remove nuts from brake pedal bracket, and remove brake pedal assembly from vehicle.
5. Remove accelerator pedal from brake pedal assembly.
INSPECTION AFTER REMOVAL
• Check brake pedal upper rivet for deformation.
• Make sure that the lapping length of sub-bracket and slide plate is at least 6.9 mm (0.272 in).
• Check brake pedal for bend, damage, and cracks on the welded parts.
• Replace brake pedal assembly if any non-standard condition is
detected.
• Check clevis pin and plastic stopper for damage and deformation. Replace clevis pin as necessary.
INSTALLATION
1. Install the accelerator pedal on the brake pedal assembly. Refer to ACC-4, "Removal and Installation".
2. Install the brake pedal assembly on the lower dash panel and tighten the brake pedal assembly nuts in the order as shown to
specification.
3. Installation of the remaining components are in the reverse order of the removal. • After installing brake pedal assembly to vehicle, adjust brake pedal. Refer to BR-6, "
Inspection and
Adjustment".
• After installing accelerator pedal, check accelerator pedal. Refer to ACC-4, "
Removal and Installation".
SFIA2044E
SFIA2866E
SBR997
AWFIA0524GB
Revision: January 20102010 Versa

BRAKE FLUIDBR-9
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BRAKE FLUID
On Board InspectionINFOID:0000000005396980
CHECKING BRAKE FLUID LEVEL
• Make sure the fluid level in the reservoir tank is within the standard (between MAX and MIN lines).
• Visually check around the reservoir tank for fluid leaks.
• If fluid level is excessively low, check brake system for fluid leaks.
• Release parking brake lever and see if brake warning lamp goes off. If not, check brake system for fluid leaks.
Drain and RefillINFOID:0000000005396981
CAUTION:
• Refill using recommended brake fluid. Refer to MA-14, "
Fluids and Lubricants".
• Never reuse drained brake fluid.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, immediately wipe th em with cloth and wash it away with water.
• Before working, disconnect connect ors of ABS actuator and electric unit (control unit) or battery
negative terminal.
1. Connect a vinyl tube to bleed valve.
2. Depress the brake pedal, loosen the bleed valve, and gradually remove the brake fluid.
3. Clean inside of reservoir tank, and refill with new brake fluid.
4. Loosen bleed valve, depress brake pedal slowly to full stroke and then release it. Repeat the procedure every 2 or 3 seconds
until the new brake fluid comes out, then close the bleed valve
while depressing the brake pedal . Repeat the same procedure
for each wheel.
5. Bleed the air from the brake hydraulic system. Refer to BR-9,
"Bleeding Brake System" .
Bleeding Brake SystemINFOID:0000000005396982
CAUTION:
• While bleeding, pay attention to master cylinder fluid level.
• Before working, disconnect connectors of ABS actuator and electri c unit (control unit) or the battery
cable from the negative terminal.
1. Connect a vinyl tube to the rear right bleed valve.
2. Fully depress brake pedal 4 to 5 times.
SFIA3067E
WFIA0512E
WFIA0513E
Revision: January 20102010 Versa

BR-10
< SERVICE INFORMATION >
BRAKE FLUID
3. With brake pedal depressed, loosen bleed valve to let the air out, and then tighten it immediately.
4. Repeat steps 2, 3 until no more air comes out.
5. Tighten bleed valve to specified torque. Refer to BR-25, "
Component" (front disc brake), BR-35, "Compo-
nent" (rear drum brake).
6. Following the steps 1 to 5 above, with master cylinder reservoir tank filled at least half way, bleed air from
the rear right, front left, rear left, and front right brake, in that order.
Revision: January 20102010 Versa

BRAKE TUBE AND HOSEBR-11
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BRAKE TUBE AND HOSE
Hydraulic CircuitINFOID:0000000005396983
With ABS only or VDC/TCS/ABS
Without ABS
CAUTION:
SFIA3068E
1. Front disc brake 2. Brake master cylinder3. Brake booster
4. Rear drum brake 5. Connector6.ABS actuator and electric unit
(control unit)
7. Brake tube 8. Brake hose
: Union bolt
:Connector bolt
:Flare nut
18.2 N.m (1.9 kg-m, 13.0 ft-lb) 10.0 N.m (1.0 kg-m, 87.0 in-lb) 16.2 N.m (1.7 kg-m, 12.0 ft-lb)
AWFIA0525ZZ
1. Front disc brake 2. Brake master cylinder3. Brake booster
4. Rear drum brake 5. Connector6. Dual proportioning valve
7. Brake tube 8. Brake hose
: Union bolt
18.2 N.m (1.9 kg-m, 13.0 ft-lb) :
Connector bolt
10.0 N.m (1.0 kg-m, 87.0 in-lb) :
Flare nut (including connections
at dual proportioning valve)
16.2 N.m (1.7 kg-m, 12.0 ft-lb)
Revision: January 20102010 Versa

BR-12
< SERVICE INFORMATION >
BRAKE TUBE AND HOSE
• All tubes and hoses must be free from excessive bending, twisting and pulling.
• Make sure there is no interference with other part s when turning steering both clockwise and coun-
terclockwise.
• Brake tubes and hoses are an important safety part. Always disassemble the parts and retighten
their fittings, if a brake fluid leak is detected. Replace applicable part with a new one, if damaged part
is detected.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted surfaces of body , immediately wipe them with cloth and then wash it away with
water.
• Do not bend or twist brake hose sharply, or strongly pull it.
• When removing components, cover brake line connect ions so that dirt, dust, or other foreign mat-
ters do not get in.
• Refill using recommended brake fluid. Refer to MA-14, "
Fluids and Lubricants".
• Never reuse drained brake fluid.
Front Brake Tube and HoseINFOID:0000000005396984
REMOVAL
1. Drain brake fluid. Refer to BR-9, "Drain and Refill".
2. Using a flare nut wrench, remove brake tube from brake hose.
3. Remove union bolt and discard the copper washers. CAUTION:
Do not reuse copper washers
4. Remove brake hose from caliper assembly.
5. Remove lock plate, and remove brake hose.
INSTALLATION
1. Assemble union bolt and new copper washers on to brake hose. CAUTION:
Do not reuse copper washers
2. Position the L-shape metal fitting of the brake hose to the brake caliper assembly positioning hole.
3. Tighten union bolt to the specified torque. Refer to BR-11,
"Hydraulic Circuit".
4. Connect brake hose to brake tube, and temporarily tighten flare nut by hand as much as possible.
5. Secure brake hose and brake tube with lock plates.
6. Tighten flare nut to the specified torque with a suitable tool. Refer to BR-11, "
Hydraulic Circuit".
7. Bleed the air from the brake hydraulic system. Refer to BR-9, "
Bleeding Brake System".
Rear Brake Tube and HoseINFOID:0000000005396985
REMOVAL
1. Drain brake fluid. Refer to BR-9, "Drain and Refill".
2. Remove brake tube from brake hose using a suitable tool.
SFIA1118E
SFIA1137E
Revision: January 20102010 Versa