NISSAN TIIDA 2011 Service Repair Manual

SERVICE DATA AND SPECIFICATIONS (SDS)EM-111
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000005930974
GENERAL SPECIFICATIONS
Drive BeltsINFOID:0000000005930975
BELT DEFLECTION:
*: When engine is cold.
BELT TENSION AND FREQUENCY:
Engine type
HR16DE
Cylinder arrangement In-line 4
Displacement cm
3 (cu in) 1,598 (97.51)
Bore and stroke mm (in) 78.0 x 83.6 (3.071 x 3.291)
Valve arrangement DOHC
Firing order 1-3-4-2
Number of piston rings Compression 2
Oil 1
Number of main bearings 5
Compression ratio 10.7
Compression pressure
kPa (bar, kg/cm
2, psi)/200 rpm Standard 1,510 (15.1, 15.4, 219)
Minimum
1,265 (12.65, 12.9, 183)
Differential limit between cylinders 6.2 (0.06, 0.06, 0.9)
Valve timing
(Intake valve timing control - “ON”) Unit: degree
abcde f
208 228-11 (24) 59 (24) 424
JPBIA0552ZZ
Location Deflection adjustment *
Unit: mm (in)
Used belt New belt
Limit After adjusted
Drive belt With A/C models 8.2 (0.323) 4.8 - 5.3 (0.19 - 0.21) 4.1 - 4.4 (0.161 - 0.173)
Without A/C models 7.4 (0.291) 4.3 - 4.7 (0.17 - 0.19) 3.7 - 3.9 (0.146 - 0.154)
Applied pushing force 98 N (10 kg, 22 lb)
Revision: May 2010 2011 Versa

EM-112
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: When engine is cold.
Spark PlugINFOID:0000000005930976
SPARK PLUG
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information
Exhaust ManifoldINFOID:0000000005930977
EXHAUST MANIFOLD
Unit: mm (in)
CamshaftINFOID:0000000005930978
CAMSHAFT
Unit: mm (in)
Location Tension adjustment * Unit: N (kg, lb) Frequency adjustment * Unit: Hz
Used belt New beltUsed belt
New belt
Limit After adjusted Limit After adjusted
Drive belt With A/C models 500 (51.0, 112)
876 - 964
(89.4 - 98.3,
197 - 217)1064 - 1152
(108.5 - 117.5,
239 - 259)
173 229 - 239 253.5 - 261.5
Without A/C models 500 (51.0, 112) 876 - 964
(89.4 - 98.3, 197 - 217) 1064 - 1152
(108.5 - 117.5, 239 - 259) 194 257.5 - 267.5 283 - 293
Make
Denso
Standard type* FXE20HE-11
Gap (Nominal) 1.1 (0.043)
Items Limit
Surface distortion Exhaust manifold 0.3 (0.012)
Items StandardLimit
Camshaft runout [TIR*] 0.02 (0.0008)0.1 (0.004)
Camshaft cam height “A” Intake
41.705 - 41.895 (1.6419 - 1.6494) —
Exhaust 40.175 - 40.365 (1.5817 - 1.5892) —
Camshaft journal diameter No. 1
27.935 - 27.955 (1.0998 - 1.1006) —
No. 2, 3, 4, 5 24.950 - 24.970 (0.9823 - 0.9831) —
Camshaft bracket inner diameter No. 1
28.000 - 28.021 (1.1024 - 1.1032) —
No. 2, 3, 4, 5 25.000 - 25.021 (0.9843 - 0.9851) —
SEM671
Revision: May 2010 2011 Versa

SERVICE DATA AND SPECIFICATIONS (SDS)EM-113
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*: Total indicator reading
VA LV E L I F T E R
Unit: mm (in)
VALVE CLEARANCE
Unit: mm (in)
*: Approximately 80
°C (176 °F)
AVAILABLE VALVE LIFTER
Camshaft journal oil clearance No. 1
0.045 - 0.086 (0.0018 - 0.0034)
0.15 (0.0059)
No. 2, 3, 4, 5 0.030 - 0.071 (0.0012 - 0.0028)
Camshaft end play 0.075 - 0.153 (0.0030 - 0.0060)0.2 (0.008)
Camshaft sprocket runout [TIR*] —0.15 (0.0059)
Items
StandardLimit
Items Standard
Valve lifter outer diameter 29.977 - 29.987 (1.1802 - 1.1806)
Valve lifter hole diameter 30.000 - 30.021 (1.1811 - 1.1819)
Valve lifter clearance 0.013 - 0.044 (0.0005 - 0.0017)
ItemsColdHot* (reference data)
Intake 0.26 - 0.34 (0.010 - 0.013)0.304 - 0.416 (0.012 - 0.016)
Exhaust 0.29 - 0.37 (0.011 - 0.015)0.308 - 0.432 (0.012 - 0.017)
Thickness mm (in) Identification mark*
3.00 (0.1181) 300
3.02 (0.1189) 302
3.04 (0.1197) 304
3.06 (0.1205) 306
3.08 (0.1213) 308
3.10 (0.1220) 310
3.12 (0.1228) 312
3.14 (0.1236) 314
3.16 (0.1244) 316
3.18 (0.1252) 318
3.20 (0.1260) 320
3.22 (0.1268) 322
3.24 (0.1276) 324
3.26 (0.1283) 326
3.28 (0.1291) 328
KBIA0119E
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EM-114
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information
Cylinder HeadINFOID:0000000005930979
CYLINDER HEAD
Unit: mm (in)
VALVE DIMENSIONS
Unit: mm (in)
3.30 (0.1299)
330
3.32 (0.1307) 332
3.34 (0.1315) 334
3.36 (0.1323) 336
3.38 (0.1331) 338
3.40 (0.1339) 340
3.42 (0.1346) 342
3.44 (0.1354) 344
3.46 (0.1362) 346
3.48 (0.1370) 348
3.50 (0.1378) 350
Thickness mm (in)
Identification mark*
ItemsStandard Limit
Head surface distortion —0.1 (0.004)
Normal cylinder head height “H” 125.0 (4.92)—
PBIC0924E
Valve head diameter “D”Intake 31.0 - 31.3 (1.220 - 1.232)
Exhaust 25.3 - 25.6 (0.996 - 1.008)
Va l v e l e n g t h “ a ” Intake
101.65 (4.002)
Exhaust 102.46 (4.034)
PBIC3878E
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SERVICE DATA AND SPECIFICATIONS (SDS)EM-115
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VA LV E G U I D E
Unit: mm (in)
VA LV E S E AT
Unit: mm (in)
“b”
Intake
1.0 (0.039)
Exhaust
“c” Intake 2.1 - 2.8 (0.083 - 0.110)
Exhaust
2.3 - 3.0 (0.091 - 0.118)
“c ′ ” Intake
3.0 (0.118)
Exhaust –
Valve stem diameter “d ” Intake
4.965 - 4.980 (0.1955 - 0.1961)
Exhaust 4.955 - 4.970 (0.1951 - 0.1957)
Valve seat angle “ α” Intake
45°15 ′ - 45 °45 ′
Exhaust
Items StandardOversize (service) [0.2 (0.008)]
Valve guide Outer diameter
9.023 - 9.034 (0.3552 - 0.3557) 9.223 - 9.234 (0.3631 - 0.3635)
Inner diameter (Finished size) 5.000 - 5.018 (0.1969 - 0.1976)
Cylinder head valve guide hole diameter 8.975 - 8.996 (0.3533 - 0.3542) 9.175 - 9.196 (0.3612 - 0.3620)
Interference fit of valve guide 0.027 - 0.059 (0.0011 - 0.0023)
Items StandardLimit
Valve guide clearance Intake
0.020 - 0.053 (0.0008 - 0.0021)
0.1 (0.004)
Exhaust 0.030 - 0.063 (0.0012 - 0.0025)
Projection length “H” 11.4 - 11.8 (0.449 - 0.465)
PBIC2187E
ItemsStandardOversize (service) [0.5 (0.02)]
Cylinder head seat recess diameter “D” Intake 31.400 - 31.416 (1.2362 - 1.2368) 31.900 - 31.916 (1.2559 - 1.2565) Exhaust 25.900 - 25.916 (1.0197 - 1.0203) 26.400 - 26.416 (1.0394 - 1.0400)
PBIC2745E
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EM-116
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SERVICE DATA AND SPECIFICATIONS (SDS)
*1 : Diameter made by intersection point of conic angles α
1 and α2
*
2 : Diameter made by intersection point of conic angles α 2 and α3
*
3 : Machining data
VALVE SPRING
Cylinder BlockINFOID:0000000005930980
CYLINDER BLOCK
Valve seat outer diameter “d” Intake 31.497 - 31.513 (1.2400 - 1.2407) 31.997 - 32.013 (1.2597 - 1.2604)
Exhaust 25.997 - 26.013 (1.0235 - 1.0241) 26.497 - 26.513 (1.0432 - 1.0438)
Valve seat interference fit Intake
0.081 - 0.113 (0.0032 - 0.0044)
Exhaust
Diameter “d1”*
1 Intake 29.0 (1.142)
Exhaust
23.0 (0.906)
Diameter “d2”*
2Intake 30.6 - 30.8 (1.205 - 1.213)
Exhaust 24.9 - 25.1 (0.980 - 0.988)
Angle “ α1” Intake
60°
Exhaust 45°
Angle “ α2” Intake
89°45 ′ - 90 °15 ′
Exhaust
Angle “ α3” Intake
120°
Exhaust
Contacting width “W”*
3Intake 1.05 - 1.35 (0.0413 - 0.0531)
Exhaust 1.25 - 1.55 (0.0492 - 0.0610)
Height “h” Intake
6.0 (0.236) 5.45 (0.215)
Exhaust 5.43 (0.214)
Depth “H” 6.0 (0.236)
ItemsStandard
Free height 42.26 mm (1.6638 in)
Installation height 32.40 mm (1.2756 in)
Installation load 136 - 154 N (13.9 - 15.7 kg, 31 - 35 lb)
Height during valve open 23.96 mm (0.9433 in)
Load with valve open 262 - 296 N (26.7 - 30.2 kg, 59 - 67 lb)
Items Limit
Valve spring squareness 1.8 mm (0.071 in)
Revision: May 2010 2011 Versa

SERVICE DATA AND SPECIFICATIONS (SDS)EM-117
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Unit: mm (in)
AVAILABLE PISTON
Unit: mm (in)
Cylinder block top surface distortion
Limit 0.1 (0.004)
Cylinder bore inner diameter Standard78.000 - 78.015 (3.0709 - 3.0715)
Out-of-round Limit 0.015 (0.0006)
Ta p e r 0.010 (0.0004)
Cylinder block main bearing housing inner diameter grade Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W51.997 - 51.998 (2.0471 - 2.0472)
51.998 - 51.999 (2.0472 - 2.0472)
51.999 - 52.000 (2.0472 - 2.0472)
52.000 - 52.001 (2.0472 - 2.0473)
52.001 - 52.002 (2.0473 - 2.0473)
52.002 - 52.003 (2.0473 - 2.0474)
52.003 - 52.004 (2.0474 - 2.0474)
52.004 - 52.005 (2.0474 - 2.0474)
52.005 - 52.006 (2.0474 - 2.0475)
52.006 - 52.007 (2.0475 - 2.0475)
52.007 - 52.008 (2.0475 - 2.0476)
52.008 - 52.009 (2.0476 - 2.0476)
52.009 - 52.010 (2.0476 - 2.0476)
52.010 - 52.011 (2.0476 - 2.0477)
52.011 - 52.012 (2.0477 - 2.0477)
52.012 - 52.013 (2.0477 - 2.0478)
52.013 - 52.014 (2.0478 - 2.0478)
52.014 - 52.015 (2.0478 - 2.0478)
52.015 - 52.016 (2.0478 - 2.0479)
52.016 - 52.017 (2.0479 - 2.0479)
Difference in inner diameter between cylinders Standard Less than 0.015 (0.0006)
PBIC3924E
ItemStandardLimit
Piston skirt diameter “A”* 77.965 - 77.980 (3.0695 - 3.0701)—
Measure point “H” 37.1 (1.461)—
Piston pin hole diameter* 19.006 - 19.012 (0.7483 - 0.7485)—
Piston to cylinder bore clearance 0.020 - 0.050 (0.0008 - 0.0020)0.09 (0.0035)
PBIC0188E
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EM-118
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SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information
PISTON RING
Unit: mm (in)
PISTON PIN
Unit: mm (in)
CONNECTING ROD
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information
CRANKSHAFT
Unit: mm (in)
Items
StandardLimit
Piston ring side clearance Top
0.040 - 0.080 (0.0016 - 0.0031) 0.11 (0.0043)
2nd 0.030 - 0.070 (0.0012 - 0.0028) 0.10 (0.0039)
Oil (rail ring) 0.045 - 0.125 (0.0018 - 0.0049) —
Piston ring end gap Top
0.20- 0.30 (0.0079 - 0.0118) 0.50 (0.0197)
2nd 0.35 - 0.50 (0.0138 - 0.0197) 0.66 (0.0260)
Oil (rail ring) 0.20 - 0.60 (0.0079 - 0.0236) 0.92 (0.0362)
Piston pin outer diameter 18.996 - 19.002 (0.7479 - 0.7481)
Piston to piston pin oil clearance Standard0.008 - 0.012 (0.0003 - 0.0005)
Center distance 129.84 - 129.94 (5.11 - 5.12)
Bend [per 100 (3.94)] Limit 0.15 (0.0059)
Torsion [per 100 (3.94)] Limit 0.30 (0.0118)
Connecting rod small end clearance Standard –0.018 - –0.044 (–0.0007 - –0.0017)
Connecting rod small end inner diameter Standard 18.958 - 18.978 (0.7464 - 0.7472)
Connecting rod side clearance Standard0.200 - 0.352 (0.0079 - 0.0139)
Connecting rod big end diameter Grade*
Dimension
Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N 43.000 - 43.001 (1.6929 - 1.6929)
43.001 - 43.002 (1.6929 - 1.6930)
43.002 - 43.003 (1.6930 - 1.6930)
43.003 - 43.004 (1 6930 - 1.6931)
43.004 - 43.005 (1.6931 - 1.6931)
43.005 - 43.006 (1.6931 - 1.6931)
43.006 - 43.007 (1.6931 - 1.6932)
43.007 - 43.008 (1.6932 - 1.6932)
43.008 - 43.009 (1.6932 - 1.6933)
43.009 - 43.010 (1.6933 - 1.6933)
43.010 - 43.011 (1.6933 - 1.6933)
43.011 - 43.012 (1.6933 - 1.6934)
43.012 - 43.013 (1.6934 - 1.6934)
Center distance “r” 41.68 - 41.76 (1.6409 - 1.6441)
SEM645PBIC3459J
Revision: May 2010 2011 Versa

SERVICE DATA AND SPECIFICATIONS (SDS)EM-119
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1: Total indicator reading
2: Always check with the Parts Department for the latest parts information
Connecting Rod BearingINFOID:0000000005930981
CONNECTING ROD BEARING GRADE TABLE
Unit: mm (in)
Out-of-round
Limit0.003 (0.0001)
Taper Limit0.004 (0.0002)
Runout [TIR
1] Limit
0.10 (0.0039)
Crankshaft end play Standard
0.098 - 0.260 (0.0039 - 0.0102)
Limit 0.35 (0.0138)
Crankshaft pin journal diameter grade. “Dp” Grade
2Dimension
Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U 39.971 - 39.970 (1.5737 - 1.5736)
39.970 - 39.969 (1.5736 - 1.5736)
39.969 - 39.968 (1.5736 - 1.5735)
39.968 - 39.967 (1.5735 - 1.5735)
39.967 - 39.966 (1.5735 - 1.5735)
39.966 - 39.965 (1.5735 - 1.5734)
39.965 - 39.964 (1.5734 - 1.5734)
39.964 - 39.963 (1.5734 - 1.5733)
39.963 - 39.962 (1.5733 - 1.5733)
39.962 - 39.961 (1.5733 - 1.5733)
39.961 - 39.960 (1.5733 - 1.5732)
39.960 - 39.959 (1.5732 - 1.5732)
39.959 - 39.958 (1.5732 - 1.5731)
39.958 - 39.957 (1.5731 - 1.5731)
39.957 - 39.956 (1.5731 - 1.5731)
39.956 - 39.955 (1.5731 - 1.5730)
39.955 - 39.954 (1.5730 - 1.5730)
39.954 - 39.953 (1.5730 - 1.5729)
Crankshaft main journal diameter grade. “Dm” Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W47.979 - 47.978 (1.8889 - 1.8889)
47.978 - 47.977 (1.8889 - 1.8889)
47.977 - 47.976 (1.8889 - 1.8888)
47.976 - 47.975 (1.8888 - 1.8888)
47.975 - 47.974 (1.8888 - 1.8887)
47.974 - 47.973 (1.8887 - 1.8887)
47.973 - 47.972 (1.8887 - 1.8887)
47.972 - 47.971 (1.8887 - 1.8886)
47.971 - 47.970 (1.8886 - 1.8886)
47.970 - 47.969 (1.8886 - 1.8885)
47.969 - 47.968 (1.8885 - 1.8885)
47.968 - 47.967 (1.8885 - 1.8885)
47.967 - 47.966 (1.8885 - 1.8884)
47.966 - 47.965 (1.8884 - 1.8884)
47.995 - 47.964 (1.8884 - 1.8883)
47.994 - 47.963 (1.8883 - 1.8883)
47.963 - 47.962 (1.8883 - 1.8883)
47.962 - 47.961 (1.8883 - 1.8882)
47.961 - 47.960 (1.8882 - 1.8882)
47.960 - 47.959 (1.8882 - 1.8881)
Grade number*
Thickness Identification color Remarks
0 1.498 - 1.501 (0.0590 - 0.0591) Black
Grade and color are the same
for upper and lower bearings.
1
1.501 - 1.504 (0.0591 - 0.0592) Brown
2 1.504 - 1.507 (0.0592 - 0.0593) Green
3 1.507 - 1.510 (0.0593 - 0.0594) Yellow
4 1.510 - 1.513 (0.0594 - 0.0596) Blue
Revision: May 2010 2011 Versa

EM-120
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information
UNDERSIZE TABLE
Unit: mm (in)
CONNECTING ROD BEARING OIL CLEARANCE
Unit: mm (in)
Main BearingINFOID:0000000005930982
MAIN BEARING GRADE TABLE
Unit: mm (in)
01UPR 1.498 - 1.501 (0.0590 - 0.0591)
Black
Grade and color are different
for upper and lower bearings.
LWR 1.501 - 1.504 (0.0591 - 0.0592)
Brown
12 UPR 1.501 - 1.504 (0.0591 - 0.0592)
Brown
LWR 1.504 - 1.507 (0.0592 - 0.0593) Green
23 UPR 1.504 - 1.507 (0.0592 - 0.0593)
Green
LWR 1.507 - 1.510 (0.0593 - 0.0594) Yellow
34 UPR 1.507 - 1.510 (0.0593 - 0.0594)
Yellow
LWR 1.510 - 1.513 (0.0594 - 0.0596) Blue
Grade number*
Thickness Identification color Remarks
ItemThickness Crankshaft pin journal diameter
US 0.25 (0.0098) 1.627 - 1.635 (0.0641 - 0.0644) Grind so that bearing clearance is the specified value.
Connecting rod bearing oil clearance Standard
0.029 - 0.039 (0.0011 - 0.0015)
Limit 0.10 (0.0039)
Grade number* Thickness Identification color Remarks
0 1.996 - 1.999 (0.0786 - 0.0787) Black
Grade and color are the same
for upper and lower bearings.
1
1.999 - 2.002 (0.0787 - 0.0788) Brown
2 2.002 - 2.005 (0.0788 - 0.0789) Green
3 2.005 - 2.008 (0.0789 - 0.0791) Yellow
4 2.008 - 2.011 (0.0791 - 0.0792) Blue
5 2.011 - 2.014 (0.0792 - 0.0793) Pink
SEM685D
Revision: May 2010 2011 Versa