Time NISSAN TIIDA 2011 Service Repair Manual

MA-24
< SERVICE INFORMATION >
ENGINE MAINTENANCE (HR16DE)
SPARK PLUG (HR16DE) : Exploded View
INFOID:0000000005931147
SPARK PLUG (HR16DE) : Removal and InstallationINFOID:0000000005931148
REMOVAL
1. Remove intake manifold. Refer to EM-27, "Removal and Installation".
2. Remove ignition coil. Refer to EM-46, "
Removal and Installation".
3. Remove spark plug with a suitable tool.
INSPECTION AFTER REMOVAL
CAUTION:
• Never drop or shock spark plug.
• Never use a wire brush for cleaning.
• If plug tip is covered with carbon, spark plug cleaner may be used.
1. Ignition coil 2. Spark plug
PBIC3662E
PBIC3871E
Cleaner air
pressure:Less than 588 kPa (6 kg/cm2, 85 psi)
Cleaning time: Less than 20 seconds
SMA773C
Revision: May 2010 2011 Versa

ENGINE MAINTENANCE (MR18DE)MA-29
< SERVICE INFORMATION >
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CAUTION:
Be sure to clean radiator drain plug and install with new O-ring. Refer to CO-40, "
Component".
3. Fill radiator and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature.
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the cooling system.
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.
FUEL LINES
FUEL LINES : Checking Fuel LineINFOID:0000000005931155
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loos e connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
AIR CLEANER FILTER
AIR CLEANER FILTER : ComponentINFOID:0000000005931156
SMA803A
1. Air cleaner filter 2. Holder 3. Air cleaner cover
4. Seal 5. Mass air flow sensor 6. Air duct
7. PCV hose 8. Air duct (Inlet) 9. Air duct (Front)
WBIA0770E
Revision: May 2010 2011 Versa

ENGINE MAINTENANCE (MR18DE)MA-33
< SERVICE INFORMATION >
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3. Loosen oil filler cap (1) and then remove drain plug (2). • Oil filter (3)
• : Engine front
4. Drain engine oil.
5. Install drain plug (2) with new washer. Refer to EM-144, "
Com-
ponent".
CAUTION:
Be sure to clean drain plug (2 ) and install with new washer.
6. Refill with new engine oil. Refer to MA-14
.
CAUTION:
• The refill capacity depends on the engine oil temperature
and drain time. Use these specifications for reference
only.
• Always use oil level gauge to determine the proper amount of engine oil in the engine.
7. Warm up engine and check area around drain plug (2) and oil fil- ter (3) for engine oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check the engine oil level. Refer to MA-30, "
ENGINE OIL :
Inspection".
OIL FILTER
OIL FILTER : Removal and InstallationINFOID:0000000005931160
REMOVAL
1. Remove engine under cover. Refer to EI-15, "Removal and Installation".
2. Drain engine oil. Refer to MA-32, "
ENGINE OIL : Changing Engine Oil".
3. Remove oil filter using Tool (A). • : Front
WARNING:
• Be careful not to get burned when engine and engine oil
may be hot.
CAUTION:
• Oil filter is provided with relief valve. Use Genuine
NISSAN Oil Filter or equivalent.
• When removing, prepare a s hop cloth to absorb any
engine oil leakage or spillage.
• Do not spill engine oil on drive belt.
• Completely wipe off any engine oil that spills on engine and vehicle.
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter.
PBIC3915E
Tool number : KV10115801 (J-38956)
PBIC3818E
SMA010
Revision: May 2010 2011 Versa

ENGINE MAINTENANCE (MR18DE)MA-35
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SPARK PLUG : Removal and InstallationINFOID:0000000005931162
REMOVAL
1. Remove intake manifold. Refer to EM-137.
2. Remove ignition coil. CAUTION:
• Handle ignition coil car efully and avoid impacts.
• Never disassemble.
3. Remove spark plug using suitable tool. CAUTION:
Never drop or shock it.
4. Remove rocker cover. • Loosen bolts in reverse order as shown.
• Engine front
INSPECTION AFTER REMOVAL
CAUTION:
• Never drop or shock spark plug.
• Checking and adjusting spar k plug gap is not required
between change intervals.
• If spark plug tip is covered with carbon, a spark plug cleaner may be used.
7. O-ring8. Gasket
A. To air duct B. Refer to MA-35
.C. To intake manifold
PBIC3871E
PBIC3151J
SMA806CA
Cleaner air pressure
: Less than 588 kPa (5.88 bar, 6 kg/cm2, 85 psi)
Cleaning time : Less than 20 seconds
Revision: May 2010 2011 Versa

CHASSIS AND BODY MAINTENANCEMA-39
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• : Vehicle front
• Radiator (2)
• CVT fluid cooler hose [inlet side (3)]
• Transaxle assembly (4)
2. Drain CVT fluid from CVT fluid cooler hose [outlet side (1)] and refill with new specified NISSAN CVT fluid in the CVT fluid
charging pipe with the engine running at idle speed.
CAUTION:
Only use the specifi ed NISSAN CVT fluid.
3. Refill until new CVT fluid comes out from CVT fluid cooler hose [outlet side (1)]. NOTE:
About 30 to 50% extra fluid will be required for this procedure.
4. Check fluid level and condition. Refer to MA-37, "
CVT FLUID : Checking CVT Fluid".
CAUTION:
Delete CVT fluid deterioration date with CONSULT-III after changing CVT fluid. Refer to CVT-48,
"CONSULT-III Function (TRANSMISSION)".
CLUTCH FLUID
CLUTCH FLUID : Air Bleeding ProcedureINFOID:0000000005931169
CAUTION:
Do not spill clutch fluid onto painted surfaces. If it spills, wipe up immediately and wash the affected
area with water.
NOTE:
• Do not use a vacuum assist or any other type of power bleeder on this system. Use of a vacuum assist or power bleeder will not purge all the air from the system.
• Carefully monitor fluid level in reservoir tank during bleeding operation.
1. Fill master cylinder reservoir tank with new clutch fluid.
2. Connect a transparent vinyl tube and container to the bleeding connector (1) on the CSC.
3. Depress and release the clutch pedal slowly and fully 15 times at an interval of two to three seconds and release the clutch
pedal.
4. Push in the lock pin (1) of the bleeding connector (2), and maintain the position. • RS5F91R transaxle models
CAUTION:
Hold the lock pin in to preven t the bleeding connector from
separating when fluid pressure is applied.
Fluid capacity and grade: Refer to
MA-14, "
Fluids
and Lubricants".SCIA6088E
PCIB1494E
PCIB1495E
Revision: May 2010 2011 Versa

CHASSIS AND BODY MAINTENANCEMA-45
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• Follow the maintenance schedule for tire rotation service intervals. Refer to MA-7, "
General Maintenance".
• When installing the wheel, tighten wheel nuts to the specified
torque.
CAUTION:
• Do not include the T-type spare tire when rotating the tires.
• When installing wheels, tighte n them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
• Be careful not to tighten wh eel nut at torque exceeding the
criteria for preventing strain of disc rotor.
• Use NISSAN genuine wheel nuts for aluminum wheels.
• Perform the ID registration, after tire rotation. Refer to WT-13, "
ID Registration Procedure".
BRAKE FLUID LEVEL AND LEAKS
BRAKE FLUID LEVEL AND LEAKS : On Board InspectionINFOID:0000000005931179
CHECKING BRAKE FLUID LEVEL
• Make sure the fluid level in the reservoir tank is within the standard
(between MAX and MIN lines).
• Visually check around the reservoir tank for fluid leaks.
• If fluid level is excessively low, check brake system for fluid leaks.
• Release parking brake lever and see if brake warning lamp goes off. If not, check brake system for fluid leaks.
BRAKE FLUID LEVEL AND LEAKS : Drain and RefillINFOID:0000000005931180
CAUTION:
• Refill using recommended brake fluid. Refer to MA-14, "
Fluids and Lubricants".
• Never reuse drained brake fluid.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, immediately wipe th em with cloth and wash it away with water.
• Before working, disconnect connect ors of ABS actuator and electric unit (control unit) or battery
negative terminal.
1. Connect a vinyl tube to bleed valve.
2. Depress the brake pedal, loosen the bleed valve, and gradually remove the brake fluid.Wheel nut tightening
torque
: 113 N·m (12 kg-m, 83 ft-lb)
SMA829C
SFIA3067E
WFIA0512E
Revision: May 2010
2011 Versa

PRECAUTIONSMT-3
< SERVICE INFORMATION > [RS5F91R]
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SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005929653
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000005929654
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS , an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
Revision: May 2010 2011 Versa

MT-4
< SERVICE INFORMATION >[RS5F91R]
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000005929655
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Service Notice or PrecautionINFOID:0000000005929656
•Use recommended brake fluid when adding flui d to the clutch reservoir tank. Refer to MA-14.
• Never reuse fluid drained from clutch system.
• Be careful not to splash brake fluid on painted areas.
• Use new brake fluid to clean or wash all part s of master cylinder and operating cylinder.
• Never use mineral oils such as gasoline or kerosene. It will ruin the rubber parts of the hydraulic sys-
tem.
• If transaxle assembly is removed from the vehicle , always replace CSC (Concentric slave cylinder).
Return CSC to original position to remove transaxle assembly. Dust on clutch disc sliding parts may
damage CSC seal and may cause clutch fluid leakage.
• Do not disassemble clutch master cylinder and CSC.
WARNING:
After cleaning clutch disc, clean it with a dust collector. Do not use compressed air.
PIIB3706J
Revision: May 2010 2011 Versa

MT-24
< SERVICE INFORMATION >[RS5F91R]
TRANSAXLE ASSEMBLY
10. Remove transaxle case bolts ( ).
11. Remove transaxle case from clutch housing.
12. Remove spacer (1) and 4th main gear (2) from mainshaft.
13. Remove 5th-reverse fork rod (1) according to the following pro-
cedures.
a. Pull 5th-reverse fork rod up until it contacts claw ( ) of reverse gear assembly (2).
b. Press gear portion of reverse gear assembly down, and then remove 5th-reverse fork rod from clutch housing.
14. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve (2), and input shaft assembly (3) according to the following pro-
cedures.
a. Remove 4th baulk ring, insert keys, and springs from mainshaft.
b. Pull gear of reverse gear assembly (4) up.
c. Pull 1st-2nd fork rod (5) up, and then maintain the neutral posi- tion.
d. Remove 3rd-4th fork rod assembly, 3rd-4th coupling sleeve, and input shaft assembly from clutch housing at the same time.
15. Remove retaining pin from 3rd-4th shift fork using a suitable tool.
16. Remove 3rd-4th shift fork from 3rd-4th shift fork rod.
17. Remove lock pins ( ) from clutch housing.
JPDIC0610ZZ
PCIB1529E
PCIB1530E
PCIB1531E
JPDIC0534ZZ
Revision: May 2010 2011 Versa

TRANSAXLE ASSEMBLYMT-25
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18. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly (2) from clutch housing at the same time.
19. Remove retaining pin from 1st-2nd shift fork using a suitable tool.
20. Remove 1st-2nd shift fork from 1st-2nd shift fork rod.
21. Remove retaining pin from reverse gear assembly using a suit- able tool.
22. Remove reverse gear assembly from clutch housing.
23. Remove final drive assembly (1) from clutch housing.
24. Remove plug from the clutch housing (with ABS models).
25. Remove the vehicle speed sensor (without ABS models).
26. Remove pinion shaft and pinion gear from clutch housing.
27. Remove magnet and dowel pins (2) from clutch housing.
28. Remove input shaft front bearing from clutch housing using a suitable tool.
29. Cut oil channel tube at the root.
30. Remove mainshaft front bearing and oil channel from clutch housing using Tool (A).
PCIB1532E
MCIB0033E
PCIB1533E
MCIB0044E
Tool number A: KV111011S0 ( — )
PCIB1536E
Revision: May 2010 2011 Versa