system NISSAN TIIDA 2011 Service Repair Manual

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
BRC-77
< SERVICE INFORMATION > [VDC/TCS/ABS]
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YES >> GO TO 5
NO >> Repair or replace malfunctioning components.
5.CHECK BRAKE FLUID LEVE L SWITCH GROUND CIRCUIT
Check continuity between brake fluid level switch connector E40 (B)
terminal 2 and ground.
Is the inspection result normal?
YES >> Inspection End.
NO >> • Repair or replace malfunctioning components. • Perform the self-diagnosis, and make sure that the
result shows ″NO DTC IS DETECTED ″.
Pressure Sensor System InspectionINFOID:0000000005928494
INSPECTION PROCEDURE
1.SELF-DIAGNOSIS RESULT CHECK
Check the self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2.CONNECTOR INSPECTION
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and elec tric unit (control unit) connector and stop lamp switch connector.
3. Check terminals for deformation, disconnection, looseness and damage. If any malfunction is found, repair or replace terminals.
4. Reconnect connectors securely.
5. Start engine.
6. Pump brake pedal carefully several times, and perform self-diagnosis.
Is the inspection result normal?
YES >> GO TO 3
NO >> Poor connection of connector terminal. Repair or replace connector.
3.CHECK STOP LAMP SWITCH 2 - Ground : Continuity should exist.
AWFIA0623ZZ
Self-diagnosis results
PRESS SEN CIRCUIT
Revision: May 2010 2011 Versa

BRC-78
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR
SELF-DIAGNOSTIC ITEMS
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch connector.
3. Check continuity between stop lamp switch (A) (without M/T) or
(B) (with M/T) terminals 1 and 2.
Is the inspection result normal?
YES >> GO TO 4
NO >> Replace stop lamp switch.
4.CHECK STOP LAMP SWITCH CIRCUIT
1. Disconnect ABS actuator and elec tric unit (control unit) connec-
tor.
2. Connect stop lamp switch connector.
3. Check voltage between ABS actuator and electric unit (control
unit) connector E33 terminal 20 and ground.
Is the inspection result normal?
YES >> GO TO 5
NO >> Repair or replace malfunctioning components.
5.CHECK DATA MONITOR
On “DATA MONITOR”, select “PRESS SENS OR” and check the brake fluid pressure.
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-89, "Removal and Installa-
tion".
NO >> Inspection End.
Transmission Range Switch System InspectionINFOID:0000000005928495
INSPECTION PROCEDURE
1.SELF-DIAGNOSIS RESULT CHECK
Stop lamp switch terminals ConditionContinuity
1 − 2 Brake pedal depressed
Yes
Brake pedal released No
AWFIA0609ZZ
ABS actuator and elec-
tric unit (control unit) Ground Condition Vol tag e
(Approx.)
Connector Terminal
E33 20 — Brake pedal depressed Battery voltage
Brake pedal released 0V
ALFIA0016ZZ
Condition PRESS SENSOR
(DATA MONITOR)
With ignition switch turned ON and brake pedal released. Approx. 0 bar
With ignition switch turned ON and brake pedal depressed. − 40 to 300 bar
Revision: May 2010 2011 Versa

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
BRC-79
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Check the self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2.CONNECTOR INSPECTION
1. Disconnect the ABS actuator and el ectric unit (control unit) and brake fluid level switch connectors.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
3.CHECK TRANSMISSION RANGE SWITCH
Perform transmission range switch inspection. Refer to AT-94, "
Component Inspection" (with A/T) or CVT-65,
"Component Inspection" (with CVT).
Is the inspection result normal?
YES >> Replace ABS actuator and electr ic unit (control unit). Refer to BRC-89, "Removal and Installa-
tion".
NO >> Repair or replace malfunctioning components.
CAN Communication System InspectionINFOID:0000000005928496
INSPECTION PROCEDURE
1.SELF-DIAGNOSIS RESULT CHECK
Check the self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2.CHECK CONNECTOR
1. Disconnect the ABS actuator and electric unit (control unit) connector, and check the terminals for defor- mation, disconnection, looseness, and so on. If there is a malfunction, repair or replace the terminals.
2. Reconnect connector to perform self-diagnosis. Refer to BRC-60, "
CONSULT-III Function (ABS)".
Is
“CAN COMM CIRCUIT” displayed in the self-diagnosis display items?
YES >> Refer to LAN-17, "Trouble Diagnosis Flow Chart".
NO >> Connector terminal connection is loose, damaged, open, or shorted.
Component InspectionINFOID:0000000005928497
VDC OFF SWITCH
Self-diagnosis results
PNP POS SIG
Self-diagnosis results
ST ANG SEN COM CIR CAN COMM CIRCUIT
Revision: May 2010 2011 Versa

BRC-82
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSES FOR SYMPTOMS
3.CHECK CONNECTOR AND BRAKING PERFORMANCE
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Check brake effectiveness.
NOTE:
Driving the vehicle with the ABS actuator and electr ic unit (control unit) disconnected may induce DTCs in
electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to BRC-60,
"CONSULT-III Function (ABS)".
OK or NG
OK >> GO TO 4.
NG >> Perform Basic Inspection. Refer to BRC-56, "
Basic Inspection".
4.CHECK WHEEL SENSORS
Check the following.
• Wheel sensor mounting for looseness
• Wheel sensors for physical damage
• Wheel sensor connectors for terminal damage or loose connections
OK or NG
OK >> Check ABS actuator and electric unit (contro l unit) pin terminals for damage and the connection of
harness connector. Reconnect ABS actuator and el ectric unit (control unit) harness connector.
Then retest.
NG >> Repair as necessary.
Long Stopping DistanceINFOID:0000000005928500
1.CHECK BASE BRAKING SYSTEM PERFORMANCE
1. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector.
2. Drive vehicle and check to see if stopping distance is still long.
NOTE:
Driving the vehicle with the ABS actuator and electr ic unit (control unit) disconnected may induce DTCs in
electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to BRC-60,
"CONSULT-III Function (ABS)".
OK or NG
OK >> Go to BRC-81, "ABS Works Frequently".
NG >> Perform Basic Inspection. Refer to BRC-56, "
Basic Inspection".
NOTE:
Stopping distance may be longer than vehicles without ABS when road condition is slippery.
ABS Does Not WorkINFOID:0000000005928501
CAUTION:
The ABS does not operate when the vehicle speed is 10 km/h (6 MPH) or less.
1.CHECK WARNING LAMP ACTIVATION
Turn ignition switch ON and check for warning lamp activation.
• Warning lamp should activate for approximately 2 seconds after turning the ignition switch ON.
OK or NG
OK >> Carry out self-diagnosis. Refer to BRC-60, "CONSULT-III Function (ABS)".
NG >> Go to BRC-83, "
ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On".
Pedal Vibration or ABS Operation NoiseINFOID:0000000005928502
NOTE:
During ABS activation, pedal vibration may be felt and a noise may be heard. This is normal and does not indi-
cate a malfunction.
Revision: May 2010 2011 Versa

BRC-84
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSES FOR SYMPTOMS
YES >> Refer to BRC-60, "CONSULT-III Function (ABS)".
NO >> Refer to DI-21, "
Schematic".
Vehicle Jerks During TCS/VDC ActivationINFOID:0000000005928505
1.ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item , perform the ABS actuator and electric unit (con-
trol unit) self-diagnosis again.
NO >> GO TO 2.
2.ENGINE SPEED SIGNAL INSPECTION
Perform data monitor with CONSULT-III for the ABS actuator and electric unit (control unit).
Is the engine speed at idle 400 rpm or higher?
YES >> GO TO 4.
NO >> GO TO 3.
3.ECM SELF-DIAGNOSIS
Perform ECM self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the ECM self-diagnosis again.
NO >> GO TO 4.
4.TCM SELF-DIAGNOSIS
Perform TCM self-diagnosis.
Are self-diagnosis result items displayed?
YES >> After checking and repairing the applicable item, perform the TCM self-diagnosis again.
NO >> GO TO 5.
5.CONNECTOR INSPECTION
Disconnect the ABS actuator and electric unit (contro l unit) connector and the ECM connectors and check the
terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace the connector terminal.
6.CAN COMMUNICATION INSPECTION
Check the CAN communication system. Refer to BRC-79, "
CAN Communication System Inspection".
OK or NG
OK >> Inspection End.
NG >> Reconnect the connectors, and per form ABS actuator and electric unit (control unit) self-diagno-
sis.
Revision: May 2010 2011 Versa

ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)BRC-89
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ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and InstallationINFOID:0000000005928509
CAUTION:
• Before servicing, disconnect battery negative terminal.
• To remove brake tube, use flare nut wrench to pr event flare nuts and brake tube from being dam-
aged. To install, use flare nut torque wrench, ti ghten flare nut to the specified torque. Refer to BR-11,
"Hydraulic Circuit".
• Do not apply excessive impact to ABS actuator and elect ric unit (control unit), such as dropping it.
• Do not remove and install actuator by holding harness.
• After work is completed, bleed the air from the brake hydraulic system. Refer to BR-9, "
Bleeding
Brake System".
REMOVAL
1. Disconnect the battery negative terminal.
2. Remove the cowl top. Refer to EI-24, "
Removal and Installation".
3. Disconnect ABS actuator and electric unit (control unit) connector.
4. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
5. Remove brake booster hose from engine. Refer to BR-23, "
Removal and Installation".
6. Remove ABS actuator and electric unit (control unit) bracket bolts.
7. Remove ABS actuator and electric unit (control unit).
1. To front right caliper 2. To rear left wheel cylinder 3. To rear right wheel cylinder
4. To front left caliper 5. From master cylinder primary side 6. From master cylinder secondary side
7. ABS actuator and electric unit (control unit) 8. Harness connector
Front
AWFIA0532GB
Revision: May 2010 2011 Versa

BRC-90
< SERVICE INFORMATION >[VDC/TCS/ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
INSTALLATION
Installation is in the reverse order of removal.
• Bleed the brake system. Refer to
BR-9, "
Bleeding Brake System".
• Adjust steering angle sensor neutral position. Refer to BRC-85, "
Adjustment of Steering Angle Sensor Neu-
tral Position".
CAUTION:
After installing harness connector in the ABS actuato r and electric unit (control unit), make sure the
connector is securely locked.
Revision: May 2010 2011 Versa

CL-1
TRANSMISSION/TRANSAXLE
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CONTENTS
CLUTCH
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Procedure without Cowl Top Cover ......3
Service Notice or Precaution .....................................3
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
5
NVH Troubleshooting Chart ................................ ......5
CLUTCH PEDAL .................................................6
On-vehicle Inspection and Adjustment ......................6
Removal and Installation ...........................................7
CLUTCH FLUID .................................................9
Air Bleeding Procedure ........................................ .....9
CLUTCH MASTER CYLINDER ........................11
Removal and Installation .........................................11
CSC (CONCENTRIC SLAVE CYLINDER) .......13
Exploded View .........................................................13
Removal and Installation .........................................13
CLUTCH PIPING ...............................................15
Removal and Installation .........................................15
CLUTCH DISC, CLUTCH COVER AND FLY-
WHEEL ..............................................................
16
Removal and Installation .........................................16
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
19
Clutch Control System .............................................19
Clutch Pedal ............................................................19
Clutch Disc ..............................................................19
Clutch Cover ............................................................19
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CL-2
< SERVICE INFORMATION >
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005928987
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005928988
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
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PRECAUTIONSCL-3
< SERVICE INFORMATION >
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000005928989
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Service Notice or PrecautionINFOID:0000000005928990
•Use recommended brake fluid when adding fluid to the clutch reservoir tank. Refer to MA-14.
• Never reuse fluid drained from clutch system.
• Be careful not to splash brake fluid on painted areas.
• Use new brake fluid to clean or wash all part s of master cylinder and operating cylinder.
• Never use mineral oils such as gasoline or kerosene. It will ruin the rubber parts of the hydraulic sys-
tem.
• If transaxle assembly is removed from the vehicle, always replace CSC (Con centric slave cylinder).
Return CSC to original position to remove transaxle assembly. Dust on clutch disc sliding parts may
damage CSC seal and may cause clutch fluid leakage.
• Do not disassemble clutch master cylinder and CSC.
WARNING:
After cleaning clutch disc, cl ean it with a dust collector. Do not use compressed air.
PIIB3706J
Revision: May 2010 2011 Versa