engine NISSAN TIIDA 2011 Service Repair Manual

EC-574
< SERVICE INFORMATION >[MR18DE]
BASIC SERVICE PROCEDURE
BASIC SERVICE PROCEDURE
Basic InspectionINFOID:0000000006341722
1.INSPECTION START
1. Check service records for any recent repairs that ma y indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
- Hoses and ducts for leaks
- Air cleaner clogging
- Gasket
3. Confirm that electrical or mechanical loads are not applied.
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF.
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no load.
6. Make sure that no DTC is displayed with CONSULT-III or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3.
3.CHECK TARGET IDLE SPEED
With CONSULT-III
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
SEF983U
SEF976U
SEF977U
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BASIC SERVICE PROCEDUREEC-575
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2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.
3. Read idle speed in “DATA MONITOR” mode with CONSULT-III.
Refer to EC-578, "
Idle Speed and Ignition Timing Check".
Without CONSULT-III
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed for about 1 minute.
3. Check idle speed. Refer to EC-578, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 10.
NG >> GO TO 4.
4.PERFORM ACCELERATOR PEDAL RE LEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-580, "
Accelerator Pedal Released Position Learning".
>> GO TO 5.
5.PERFORM THROTTLE VALVE CL OSED POSITION LEARNING
Perform EC-580, "
Throttle Valve Closed Position Learning".
>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-580, "
Idle Air Volume Learning".
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 7.
No >> 1. Follow the instruction of Idle Air Volume Learning. 2. GO TO 4.
7.CHECK TARGET IDLE SPEED AGAIN
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-III. Refer to EC-578, "
Idle Speed and Ignition
Timing Check".
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. Refer to EC-578, "
Idle Speed and Ignition Timing Check".
M/T: 700
± 50 rpm (in Neutral position)
A/T: 700 ± 50 rpm (in P or N position)
CVT: 700 ± 50 rpm (in P or N position)
PBIA8513J
M/T: 700 ± 50 rpm (in Neutral position)
A/T: 700 ± 50 rpm (in P or N position)
CVT: 700 ± 50 rpm (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
A/T: 700 ± 50 rpm (in P or N position)
CVT: 700 ± 50 rpm (in P or N position)
Revision: May 2010 2011 Versa

EC-576
< SERVICE INFORMATION >[MR18DE]
BASIC SERVICE PROCEDURE
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following.
• Check crankshaft position sensor (POS) and circuit. Refer to EC-793
.
• Check camshaft position sensor (PHASE) and circuit.
Refer to EC-799
.
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace. 2. GO TO 4.
9.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but this is a rare case.)
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs.
Refer to BL-247, "
ECM Re-communicating Function".
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-578, "
Idle Speed and Ignition Timing Check".
- Timing indicator (1)
OK or NG
OK >> GO TO 19.
NG >> GO TO 11.
11 .PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-580, "
Accelerator Pedal Released Position Learning".
>> GO TO 12.
12.PERFORM THROTTLE VALVE CL OSED POSITION LEARNING
Perform EC-580, "
Throttle Valve Closed Position Learning".
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-580, "
Idle Air Volume Learning".
Is Idle Air Volume Lear ning carried out successfully?
Ye s o r N o
M/T: 700 ± 50 rpm (in Neutral position)
A/T: 700 ± 50 rpm (in P or N position)
CVT: 700 ± 50 rpm (in P or N position)
M/T: 13 ± 5 ° BTDC (in Neutral position)
A/T: 13 ± 5 ° BTDC (in P or N position)
CVT: 13 ± 5 ° BTDC (in P or N position)
PBIB3263E
Revision: May 2010 2011 Versa

BASIC SERVICE PROCEDUREEC-577
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Yes >> GO TO 14.
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-III. Refer to EC-578, "
Idle Speed and Ignition
Timing Check".
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. Refer to EC-578, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-578, "
Idle Speed and Ignition Timing Check".
- Timing indicator (1)
OK or NG
OK >> GO TO 19
NG >> GO TO 16.
16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-160, "
Removal and Installation".
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation. 2. GO TO 4.
17.DETECT MALFUNCTIONING PART
Check the following.
• Check crankshaft position sensor (POS) and circuit. Refer to EC-793
.
• Check camshaft position s ensor (PHASE) and circuit.
Refer to EC-799
.
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace. 2. GO TO 4.
18.CHECK ECM FUNCTION M/T: 700
± 50 rpm (in Neutral position)
A/T: 700 ± 50 rpm (in P or N position)
CVT: 700 ± 50 rpm (in P or N position)
M/T: 700 ± 50 rpm (in Neutral position)
A/T: 700 ± 50 rpm (in P or N position)
CVT: 700 ± 50 rpm (in P or N position)
M/T: 13 ± 5 ° BTDC (in Neutral position)
A/T: 13 ± 5 ° BTDC (in P or N position)
CVT: 13 ± 5 ° BTDC (in P or N position)
PBIB3263E
Revision: May 2010 2011 Versa

EC-580
< SERVICE INFORMATION >[MR18DE]
BASIC SERVICE PROCEDURE
5. Perform
EC-580, "Idle Air Volume Learning".
VIN RegistrationINFOID:0000000006341725
DESCRIPTION
VIN Registration is an operation to registering VIN in ECM. It must be performed each time ECM is replaced.
NOTE:
Accurate VIN which is registered in ECM ma y be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
With CONSULT-III
1. Check the VIN of the vehicle and note it. Refer to GI-43, "Model Variation".
2. Turn ignition switch ON and engine stopped.
3. Select “VIN REGISTRATION ” in “WORK SUPPORT” mode.
4. Follow the instruction of CONSULT-III display.
Accelerator Pedal Released Position LearningINFOID:0000000006341726
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal positi on sensor output signal. It must be performed each time
harness connector of accelerator pedal pos ition sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningINFOID:0000000006341727
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to l earn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal . It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds. Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningINFOID:0000000006341728
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the follo wing conditions are missed for even a moment.
• Battery voltage: More than 12.9 V (At idle)
• Engine coolant temperature: 70 - 95 °C (158 - 203° F)
• Park/neutral position (PNP) switch (M/T): ON
Selector lever (A/T and CVT): P or N
Revision: May 2010 2011 Versa

BASIC SERVICE PROCEDUREEC-581
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• Electric load switch: OFF
[Air conditioner, headlamp, rear window defogger]
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
started the headlamp will not be illuminated.
• Steering wheel: Neutral (Straight-ahead position)
• Vehicle speed: Stopped
• Transmission: Warmed-up
- Models with CONSULT-III (A/T and CVT models)
• Drive vehicle until “FLUID TEMP SE” in “DATA MONI TOR” mode of “A/T” or “CVT” system indicates less
than 0.9 V.
- Models without CONSULT-III (A/T and CVT models) and M/T models
• Drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-III
1. Perform EC-580, "Accelerator Pedal Released Position Learning".
2. Perform EC-580, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREP ARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEA RN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-III screen. If “CMPLT” is not displayed, Idle Air Vol-
ume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to
the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
Refer to EC-574, "
Basic Inspection".
Without CONSULT-III
NOTE:
•It is better to count the time accurately with a clock.
• It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform EC-580, "
Accelerator Pedal Released Position Learning".
2. Perform EC-580, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREP ARATION (previously mentioned) are in good order.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully releas ed, turn ignition switch ON and wait 3 seconds.
7. Repeat the following procedure quick ly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
10. Start engine and let it idle.
Item Specification
Idle speed M/T: 700
± 50 rpm (in Neutral position)
A/T: 700 ± 50 rpm (in P or N position)
CVT: 700 ± 50 rpm (in P or N position)
Ignition timing M/T: 13
± 5 ° BTDC (in Neutral position)
A/T: 13 ± 5° BTDC (in P or N position)
CVT: 13 ± 5 ° BTDC (in P or N position)
Revision: May 2010 2011 Versa

EC-582
< SERVICE INFORMATION >[MR18DE]
BASIC SERVICE PROCEDURE
11. Wait 20 seconds.
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the
specifications. Refer to EC-574, "
Basic Inspection".
13. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to the DIAGNOSTIC PROCE-
DURE below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
1. Check that throttle valve is fully closed.
2. Check PCV valve operation.
3. Check that downstream of throttl e valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.
It is useful to perform EC-624
.
5. If any of the following conditions occur after the engine has st arted, eliminate the cause of the
incident and perform Idle Air Volume Learning all over again:
- Engine stalls.
- Erroneous idle.
Fuel Pressure CheckINFOID:0000000006341729
FUEL PRESSURE RELEASE
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT” mode with CONSULT-III.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
Without CONSULT-III
Item Specification
Idle speed M/T: 700 ±
50 rpm (in Neutral position)
A/T: 700 ± 50 rpm (in P or N position)
CVT: 700 ± 50 rpm (in P or N position)
Ignition timing M/T: 13
± 5 ° BTDC (in Neutral position)
A/T: 13 ± 5 ° BTDC (in P or N position)
CVT: 13 ± 5 ° BTDC (in P or N position)
SEC897C
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BASIC SERVICE PROCEDUREEC-583
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1. Remove fuel pump fuse (1) located in IPDM E/R (2).
• : Vehicle front
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
• Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because C11 models do not have fuel return system.
• The fuel hose connection method used when taking fuel pressure check must not be used for other
purposes.
• Be careful not to scratch or put debris around connection area when servicing, so that the quick
connector maintains seal abil ity with O-rings inside.
• Do not perform fuel pressure check with electrical systems operating (i.e. lights, rear defogger, A/C,
etc.) Fuel pressure gauge may indicate false readin gs due to varying engine load and changes in
manifold vacuum.
1. Release fuel pressure to zero. Refer to "FUEL PRESSURE RELEASE".
2. Prepare fuel hose for fuel pressure check B and fuel tube adapter (KV10118400) D, then connect fuel pressure gauge A.
• : To quick connector
• : To fuel tube (engine side)
• C: Clamp
• Use suitable fuel hose for fuel pressure check (genuineNISSAN fuel hose without quick connector).
• To avoid unnecessary force or tension to hose, use moder- ately long fuel hose for fuel pressure check.
• Do not use the fuel hose for checking fuel pressure with dam- age or cracks on it.
• Use Pressure Gauge to check fuel pressure.
3. Remove fuel hose. Refer to EM-154, "
Removal and Installation".
• Do not twist or kink fuel hose because it is plastic hose.
4. Connect fuel hose for fuel pressure check (1) to fuel tube (engine side) with clamp (2) as shown in the figure.
• No.2 spool (5)
• Wipe off oil or dirt from hose insertion part using cloth moist-ened with gasoline.
• Apply proper amount of gasoline between top of the fuel tube (3) and No.1 spool (4).
• Insert fuel hose for fuel pressure check until it touches the No.1 spool on fuel tube.
• Use NISSAN genuine hose clamp (part number: 16439 N4710
or 16439 40U00).
• When reconnecting fuel line, always use new clamps.
• Use a torque driver to tighten clamps.
• Install hose clamp to the positi on within 1 - 2 mm (0.04 - 0.08 in).
• Make sure that clamp screw does not contact adjacent parts.
PBIB2958E
Tightening torque: 1 - 1.5 N·m (0.1 - 0.15 kg-m, 9 - 13 in-lb)
PBIB2982E
PBIB2983E
Revision: May 2010 2011 Versa

EC-584
< SERVICE INFORMATION >[MR18DE]
BASIC SERVICE PROCEDURE
5. Connect fuel tube adapter to quick connector.
• A: Fuel pressure gauge
• B: Fuel hose for fuel pressure check
6. After connecting fuel hose for fuel pressure check, pull the hose with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
7. Turn ignition switch ON and check for fuel leakage.
8. Start engine and check for fuel leakage.
9. Read the indication of fuel pressure gauge. • Do not perform fuel pressure check with system operating.
Fuel pressure gauge may indicate false readings.
• During fuel pressure check, confirm for f uel leakage from fuel connection every 3 minutes.
10. If result is unsatisfactory, go to next step.
11. Check the following. • Fuel hoses and fuel tubes for clogging
• Fuel filter for clogging
• Fuel pump
• Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.
12. Check the following. • Fuel hoses and fuel tubes for clogging
• Fuel filter for clogging
• Fuel pump
• Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.
13. Before disconnecting Fuel Pressure Gauge and Fuel Pressure Adapter J-44321-6, release fuel pressure to zero. Refer to "FUEL PRESSURE RELEASE".At idling: Approximately 350 kPa (3.57 kg/cm
2, 51 psi)
BBIA0695E
Revision: May 2010
2011 Versa

TROUBLE DIAGNOSISEC-585
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TROUBLE DIAGNOSIS
Trouble Diagnosis IntroductionINFOID:0000000006341730
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly
drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find t he cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on "WORK FLOW".
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driv ability complaint. The customer
can supply good information about such incidents, especially inter-
mittent ones. Find out what symptoms are present and under what
conditions they occur. A Diagnosti c Worksheet like the example on
"Worksheet Sample" should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot drivability malfunctions on an electroni-
cally controlled engine vehicle.
WORK FLOW
Overall Sequence
MEF036D
SEF233G
SEF234G
Revision: May 2010 2011 Versa