system NISSAN TIIDA 2011 Service Repair Manual

EC-1004
< SERVICE INFORMATION >[MR18DE]
ASCD INDICATOR
ASCD INDICATOR
Component DescriptionINFOID:0000000006342224
ASCD indicator lamp illuminates to indicate ASCD
operation status. Lamp has two indicators, CRUISE and
SET, and is integrated in combination meter.
CRUISE indicator illuminates when MAIN switch on ASCD st eering switch is turned ON to indicate that ASCD
system is ready for operation.
SET indicator illuminates when following conditions are met.
• CRUISE indicator is illuminated.
• SET/COAST switch on ASCD steering switch is turned ON while vehicle speed is within the range of ASCD setting.
SET indicator remains lit during ASCD control.
Refer to EC-523
for the ASCD function.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000006342225
Specification data are reference value.
Monitor item Condition Specification
CRUISE LAMP • Ignition switch: ON MAIN switch: Pressed at 1st time
→ 2nd
ON
→ OFF
SET LAMP • MAIN switch: ON
• Vehicle: Between 40 km/h (25
MPH) and 144 km/h (89 MPH) ASCD: Operating
ON
ASCD: Not operating OFF
Revision: May 2010 2011 Versa

ELECTRICAL LOAD SIGNALEC-1007
< SERVICE INFORMATION > [MR18DE]
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ELECTRICAL LOAD SIGNAL
CONSULT-III Reference Val
ue in Data Monitor ModeINFOID:0000000006342228
Specification data are reference values.
Diagnosis ProcedureINFOID:0000000006342229
1.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I
1. Turn ignition switch ON.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CONSULT-III under the following conditions.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
2.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
Check “LOAD SIGNAL” in “DATA MONITOR” mode with CONSULT-III under the following conditions.
OK or NG
OK >> GO TO 3.
NG >> GO TO 5.
3.CHECK HEATER FAN SIGNAL CIRCUIT OVERALL FUNCTION
Check “HEATER FAN SW” in “DATA MONITOR” mode with CONSULT-III under the following conditions.
OK or NG
OK >> INSPECTION END .
NG >> GO TO 6.
4.CHECK HEADLAMP SYSTEM
Refer to LT- 5
or LT- 2 7.
>> INSPECTION END
5.CHECK REAR WINDOW DEFOGGER SYSTEM
Monitor item ConditionSpecification
LOAD SIGNAL • Ignition switch: ON Rear window defogger switch is ON and/or lighting
switch is in 2nd position.
ON
Rear window defogger switch is OFF and lighting switch
is OFF. OFF
HEATER FAN SW • Ignition switch: ON Heater fan: Operating.
ON
Heater fan: Not operating. OFF
ConditionLOAD SIGNAL
Lighting switch: ON at 2nd position ON
Lighting switch: OFF OFF
ConditionLOAD SIGNAL
Rear window defogger switch: ON ON
Rear window defogger switch: OFF OFF
ConditionHEATER FAN SW
Heater fan control switch: ON ON
Heater fan control switch: OFF OFF
Revision: May 2010 2011 Versa

EC-1008
< SERVICE INFORMATION >[MR18DE]
ELECTRICAL LOAD SIGNAL
Refer to
GW-51.
>> INSPECTION END
6.CHECK HEATER FAN CONTROL SYSTEM
Refer to BCS-17
.
>> INSPECTION END
Revision: May 2010 2011 Versa

EC-1014
< SERVICE INFORMATION >[MR18DE]
FUEL PUMP
FUEL PUMP
DescriptionINFOID:0000000006342236
SYSTEM DESCRIPTION
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
The ECM activates the fuel pump for several seconds after the ignition switch is turned ON to improve engine
start ability. If the ECM receives a engine speed signal
from the crankshaft position sensor (POS) and cam-
shaft position sensor (PHASE), it knows that the engine is rotating, and causes the pump to operate. If the
engine speed signal is not received when the ignition switch is ON, the engine stalls. The ECM stops pump
operation and prevents battery discharging, thereby improving safety. The ECM does not directly drive the fuel
pump. It controls the ON/OFF fuel pump relay, which in turn controls the fuel pump.
COMPONENT DESCRIPTION
A turbine type design fuel pump is used in the fuel tank.
• Fuel level sensor unit and fuel pump (1)
• Fuel pressure regulator (2)
• Fuel level sensor (3)
• Fuel tank temperature sensor (4)
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000006342237
Specification data are reference values.
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
Fuel pump control Fuel pump relay
Battery Battery voltage*
Condition Fuel pump operation
Ignition switch is turned to ON Operates for 1 second
Engine running and cranking Operates
Engine: Stopped Stops in 1.5 seconds
Except as shown above St ops
BBIA0704E
Monitor itemCondition Specification
FUEL PUMP RLY • For 1 second after turning ignition switch ON
• Engine running or cranking
ON
• Except above conditions OFF
Revision: May 2010 2011 Versa

EC-1028
< SERVICE INFORMATION >[MR18DE]
REFRIGERANT PRESSURE SENSOR
REFRIGERANT PRESSURE SENSOR
Component DescriptionINFOID:0000000006342247
The refrigerant pressure sensor (1) is installed at the condenser of
the air conditioner system. The sensor uses an electrostatic volume
pressure transducer to convert refrigerant pressure to voltage. The
voltage signal is sent to ECM, and ECM controls cooling fan system.
• : Vehicle front
BBIA0713E
PBIB2657E
Revision: May 2010
2011 Versa

EI-1
BODY
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SECTION EI
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CONTENTS
EXTERIOR & INTERIOR
PRECAUTION ....... ........................................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution .................................................................4
PREPARATION ............................................5
PREPARATION .............................................. .....5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................5
SYMPTOM DIAGNOSIS ...............................6
SQUEAK AND RATTLE TROUBLE DIAGNO-
SIS .................................................................. .....
6
Work Flow ........................................................... ......6
Generic Squeak and Rattle Troubleshooting ............8
Diagnostic Worksheet .............................................10
CLIP AND FASTENER .......................................12
Description .......................................................... ....12
ON-VEHICLE REPAIR .................................15
FRONT BUMPER ........................................... ....15
Removal and Installation .........................................15
REAR BUMPER ............................................. ....18
Component .......................................................... ....18
Removal and Installation - Hatchback .....................19
Removal and Installation - Sedan ....................... ....21
FRONT GRILLE .................................................23
Removal and Installation .........................................23
COWL TOP .........................................................24
Removal and Installation .........................................24
FENDER PROTECTOR ....................................26
Component .......................................................... ....26
Removal and Installation .........................................26
ROOF SIDE MOLDING .....................................27
Component ..............................................................27
Removal and Installation .........................................27
DOOR OUTSIDE MOLDING .............................29
Component ..............................................................29
Removal and Installation .........................................30
CENTER MUD GUARD .....................................32
Removal and Installation .........................................32
TRUNK LID FINISHER ......................................33
Removal and Installation .........................................33
REAR AIR SPOILER .........................................34
Removal and Installation .........................................34
DOOR FINISHER ..............................................36
Removal and Installation .........................................36
BACK DOOR TRIM ...........................................40
Removal and Installation ..................................... ....40
BODY SIDE TRIM .............................................41
Component ..............................................................41
Removal and Installation .........................................42
REAR PARCEL SHELF FINISHER ..................47
Removal and Installation .........................................47
FLOOR TRIM ....................................................48
Removal and Installation .........................................48
HEADLINING ....................................................50
Component ..............................................................50
Removal and Installation - Hatchback .....................52
Removal and Installation - Sedan ............................54
LUGGAGE FLOOR TRIM .................................56
Revision: May 2010 2011 Versa

PRECAUTIONSEI-3
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005929545
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000005929546
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS , an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
Revision: May 2010 2011 Versa

EM-1
ENGINE
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CONTENTS
ENGINE MECHANICAL
HR16DE
PRECAUTION ....... ........................................
4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution for Procedure without Cowl Top Cover ......4
Precaution for Drain Coolant .....................................4
Precaution for Disconnecting Fuel Piping ........... ......4
Precaution for Removal and Disassembly ................5
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
5
Precaution for Assembly and Installation ..................5
Parts Requiring Angular Tightening ..........................5
Precaution for Liquid Gasket ............................... ......5
PREPARATION ............................................7
PREPARATION .............................................. .....7
Special Service Tools .......................................... ......7
Commercial Service Tools ........................................8
SYMPTOM DIAGNOSIS ..............................11
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
11
NVH Troubleshooting - Engine Noise ................. ....11
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
12
ON-VEHICLE MAINTENANCE ....................13
DRIVE BELTS ................................................ ....13
Checking ............................................................. ....13
Tension Adjustment ................................................13
Removal and Installation .........................................14
AIR CLEANER FILTER .................................. ....16
Removal and Installation .........................................16
SPARK PLUG ...................................................17
Exploded View ..................................................... ....17
Removal and Installation .........................................17
CAMSHAFT VALVE CLEARANCE ..................19
Inspection and Adjustment ......................................19
COMPRESSION PRESSURE ...........................22
Inspection ................................................................22
ON-VEHICLE REPAIR .................................23
DRIVE BELT IDLER PULLEY ..........................23
Exploded View ..................................................... ....23
Removal and Installation .........................................23
AIR CLEANER AND AIR DUCT .......................25
Exploded View .........................................................25
Removal and Installation .........................................25
Inspection ................................................................26
INTAKE MANIFOLD .........................................27
Exploded View .........................................................27
Removal and Installation .........................................27
EXHAUST MANIFOLD ......................................30
Exploded View .........................................................30
Removal and Installation .........................................30
FUEL INJECTOR AND FUEL TUBE ................33
Exploded View .........................................................33
Removal and Installation .........................................33
Inspection ................................................................37
OIL PAN (LOWER) ...........................................39
Exploded View .........................................................39
Removal and Installation .........................................39
Inspection ................................................................41
OIL PAN (UPPER) AND OIL STRAINER .........42
Component ..............................................................42
Removal and Installation .........................................42
Inspection ................................................................45
Revision: May 2010 2011 Versa

EM-2
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .........................................................
46
Exploded View ........................................................46
Removal and Installation ........................................46
TIMING CHAIN ............................................... ...49
Exploded View ..................................................... ...49
Removal and Installation ........................................49
Inspection ...............................................................57
CAMSHAFT .......................................................59
Exploded View ..................................................... ...59
Removal and Installation ........................................59
Inspection ...............................................................65
OIL SEAL ...........................................................70
VALVE OIL SEAL .................................................. ...70
VALVE OIL SEAL : Removal and Installation .........70
FRONT OIL SEAL .................................................. ...70
FRONT OIL SEAL : Removal and Installation ........71
REAR OIL SEAL .................................................... ...71
REAR OIL SEAL : Removal and Installation ..........71
CYLINDER HEAD ........................................... ...73
Removal and Installation ..................................... ...73
Disassembly and Assembly ....................................76
REMOVAL AND INSTALLATION ...............82
ENGINE ASSEMBLY ...................................... ...82
Exploded View ..................................................... ...82
Removal and Installation ........................................82
Inspection ...............................................................85
DISASSEMBLY AND ASSEMBLY .............87
ENGINE STAND SETTING ............................. ...87
Setting ................................................................. ...87
ENGINE UNIT ....................................................88
Disassembly ........................................................ ...88
Assembly ................................................................88
CYLINDER BLOCK ...........................................89
Exploded View ..................................................... ...89
Disassembly and Assembly ....................................90
Inspection ...............................................................97
HOW TO SELECT PISTON AND BEARING ...106
Description ........................................................... ..106
Connecting Rod Bearing .......................................106
Main Bearing .........................................................108
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................ ..
111
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... .
111
General Specification .......................................... ..111
Drive Belts ............................................................ .111
Spark Plug ............................................................112
Exhaust Manifold ..................................................112
Camshaft ...............................................................112
Cylinder Head .......................................................114
Cylinder Block .......................................................116
Connecting Rod Bearing .......................................119
Main Bearing .........................................................120
MR18DE
SERVICE INFORMATION .. .......................
122
PRECAUTIONS .............................................. ..122
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
122
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ................................
122
Precaution for Procedure without Cowl Top Cover .123
Precaution for Drain Coolant .................................123
Precaution for Disconnecting Fuel Piping ............ .123
Precaution for Removal and Disassembly ............123
Precaution for Inspection, Repair and Replace-
ment ......................................................................
123
Precaution for Assembly and Installation ............. .123
Parts Requiring Angular Tightening ......................124
Precaution for Liquid Gasket .................................124
PREPARATION ................................................126
Special Service Tool ............................................ .126
Commercial Service Tool ......................................128
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................
130
NVH Troubleshooting - Engine Noise .................. .130
Use the Chart Below to Help You Find the Cause
of the Symptom .................................................... .
131
DRIVE BELTS ..................................................132
Component .......................................................... .132
Checking Drive Belts .............................................132
Tension Adjustment ..............................................132
Removal and Installation .......................................132
Component .......................................................... .133
Removal and Installation of Drive Belt Auto Ten-
sioner ....................................................................
133
AIR CLEANER AND AIR DUCT .......................135
Component .......................................................... .135
Removal and Installation .......................................135
Changing Air Cleaner Filter ...................................136
INTAKE MANIFOLD ....................................... ..137
Component .......................................................... .137
Removal and Installation .......................................137
Inspection ............................................................. .139
EXHAUST MANIFOLD .....................................141
Component .......................................................... .141
Removal and Installation .......................................141
Revision: May 2010 2011 Versa

EM-4
< PRECAUTION >[HR16DE]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint Syst
em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005930910
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution for Procedure without Cowl Top CoverINFOID:0000000005930912
When performing the procedure after removing cowl top cover, cover
the lower end of windshield.
Precaution for Drain CoolantINFOID:0000000005930913
• Drain coolant when engine is cooled.
Precaution for Disconnecting Fuel PipingINFOID:0000000005930914
• Before starting work, make sure no fire or spark producing items are in the work area.
• Release fuel pressure before disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.
PIIB3706J
Revision: May 2010 2011 Versa