Rear drum brake NISSAN TIIDA 2011 Service Repair Manual

QUICK REFERENCE INDEX: VERSA
2011
MR18DE
TypeWith ABS or VDC/TCS/ABSWithout ABS
Front brake Brake model AD22VK
Cylinder bore diameter 53.97 mm (2.125 in)
Pad
Length × width × thickness 11 5 . 0 m m
× 41.0 mm × 9.0 mm
(4.528 in × 1.614 in × 0.354 in)
Rotor outer diameter × thickness 260 mm × 22.0 mm (10.24 in × 0.866 in)
Rear brake Brake model LT20
Cylinder bore diameter 15.87 mm (0.625 in)17.46 mm (0.687 in)
Drum inner diameter 203 mm (7.992 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid DOT 3
Front brake Brake modelCLZ25VF
Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness 125.6 mm
× 48.0 mm × 9.5 mm
(4.945 in × 1.890 in × 0.374 in)
Rotor outer diameter × thickness 280 mm × 24.0 mm (11.02 in × 0.945 in)
Rear brake Brake model LT23
Cylinder bore diameter 19.06 mm (0.750 in)
Drum inner diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 23.81 ± 0.015 mm (0.937 ± 0.001 in)
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid DOT 3

QUICK REFERENCE INDEX: VERSA
2011
Rear Drum BrakeINFOID:0000000006444566
Unit: mm (in)
Unit: mm (in)
Fluids and LubricantsINFOID:0000000006444564
Brake modelLT 2 0
Brake lining Standard thickness (new)
4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum Standard inner diameter (new)
203 (7.992)
Repair limit inner diameter 204.5 (8.051)
Brake model LT 2 3
Brake lining Standard thickness
(new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum Standard inner diameter (new)
228.6 (9.000)
Repair limit inner diameter 230.0 (9.055)
DescriptionCapacity (Approximate)
Liter US measure Imp measure
Fuel 50.013 1/4 gal 11 gal
Engine oil
Drain and refill With oil filter
change
HR16DE
3.03 1/8 qt 2 5/8 qt
MR18DE 4.14 3/8 qt 3 5/8 qt
Without oil filter
change HR16DE
2.83 qt2 1/2 qt
MR18DE 3.94 1/8 qt 3 3/8 qt
Dry engine (engine overhaul) HR16DE
3.53 3/4 qt 3 1/8 qt
MR18DE 4.95 1/8 qt 4 3/8 qt
Cooling system
(with reservoir at max level) HR16DE
6.36 5/8 qt 5 1/2 qt
MR18DE 6.87 1/4 qt 6 qt
Manual transaxle fluid (MTF) 5MT
2.65 1/2 pt 4 5/8 pt
6MT 2.04 1/4 pt 3 1/2 pt
Automatic transaxle fluid (ATF) HR16DE
7.78 1/8 qt 6 3/4 qt
MR18DE 7.98 3/8 qt 7 qt
CVT fluid RE0F08B6.97 1/4 qt 6 1/8 qt
Brake and clutch fluid —— —
Multi-purpose grease —— —
Windshield washer fluid 4.54 3/4 qt 4 qt
Air conditioning system refrigerant 0.45 ± 0.05 kg 0.99 ± 0.11 lb 0.99 ± 0.11 lb
Air conditioning system oil MR18DE - Type
1
and HR16DE
120 m
4.1 fl oz
4.2 fl oz
MR18DE - Type
2 100 m
3.4 fl oz
3.5 fl oz

A/T CONTROL SYSTEMAT-21
< SERVICE INFORMATION >
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A/T CONTROL SYSTEM
Cross-Sectional ViewINFOID:0000000005928073
HR16DE engine models
SCIA7651J
1. Converter housing 2. Oil pump3. Brake band
4. Reverse clutch 5. High clutch6. Front planetary gear
7. Low one-way clutch 8. Rear planetary gear9. Forward clutch
10. Overrun clutch 11. Low & reverse brake12. Output gear
13. Band servo piston 14. Reverse clutch drum15. Side cover
16. Idler gear 17. Forward one-way clutch 18. Transaxle case
19. Reduction pinion gear 20. Final gear 21. Differential case
22. Input shaft 23. Torque converter
Revision: May 2010 2011 Versa

AT-22
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
MR18DE engine models
Shift MechanismINFOID:0000000005928074
CONSTRUCTION
SCIA7938E
1. Converter housing2. Oil pump3. Brake band
4. Reverse clutch 5. High clutch6. Front planetary gear
7. Low one-way clutch 8. Rear planetary gear9. Forward clutch
10. Overrun clutch 11. Low & reverse brake12. Output gear
13. Band servo piston 14. Reverse clutch drum15. Side cover
16. Idler gear 17. Forward one-way clutch 18. Transaxle case
19. Reduction pinion gear 20. Final gear21. Differential case
22. Input shaft 23. Torque converter
Revision: May 2010 2011 Versa

OVERHAULAT-241
< SERVICE INFORMATION >
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7. Seal lip 8. D-ring9. Reverse clutch drum
10. Thrust washer 11. Reverse clutch assembly 12. Drive plate
13. Snap ring 14. Needle bearing15. Front sun gear
16. Needle bearing 17. High clutch hub18. Snap ring
19. Retaining plate 20. Drive plate21. Snap ring
22. Cancel cover 23. Spring retainer assembly 24. High clutch piston
25. Input shaft assembly (high clutch drum) 26. Needle bearing
27. High clutch assembly
28. Bearing race 29. Seal ring30. Driven plate
31. Needle bearing 32. Needle bearing33. Overrun clutch hub
34. End bearing 35. Forward clutch hub 36. Needle bearing
37. Rear planetary carrier 38. Rear sun gear39. Front planetary carrier
40. Low one-way clutch 41. Snap ring42. Needle bearing
43. Needle bearing 44. Rear internal gear 45. Thrust washer
46. Forward one-way clutch 47. Thrust washer48. Thrust washer
49. Forward clutch drum 50. Seal ring51. Seal ring
52. Overrun clutch piston 53. Spring retainer assembly 54. Snap ring
55. Dish plate 56. Driven plate57. Retaining plate
58. Snap ring 59. Dish plate60. Driven plate
61. Retaining plate 62. Snap ring63. Forward clutch assembly and over-
run clutch assembly
64. Drive plate 65. Drive plate66. D-ring
67. Forward clutch piston 68. D-ring69. Seal ring
70. Driven plate 71. Snap ring72. Low & reverse brake assembly
73. Retaining plate 74. Drive plate75. Retaining plate
76. Dish plate 77. Driven plate78. Snap ring
79. Spring retainer assembly 80. Low & reverse brake pis-
ton 81. D-ring
Revision: May 2010
2011 Versa

AT-248
< SERVICE INFORMATION >
OVERHAUL
19. Retaining plate20. Drive plate21. Snap ring
22. Cancel cover 23. Spring retainer assembly 24. High clutch piston
25. Input shaft assembly (high clutch drum) 26. Needle bearing
27. High clutch assembly
28. Bearing race 29. Seal ring30. Driven plate
31. Needle bearing 32. Needle bearing33. Overrun clutch hub
34. End bearing 35. Forward clutch hub 36. Needle bearing
37. Rear planetary carrier 38. Rear sun gear 39. Front planetary carrier
40. Low one-way clutch 41. Snap ring42. Needle bearing
43. Needle bearing 44. Rear internal gear 45. Thrust washer
46. Forward one-way clutch 47. Thrust washer48. Thrust washer
49. Forward clutch drum 50. Seal lip51. Seal lip
52. Overrun clutch piston 53. Spring retainer assembly54. Snap ring
55. Dish plate 56. Driven plate57. Retaining plate
58. Snap ring 59. Dish plate60. Driven plate
61. Retaining plate 62. Snap ring63. Forward clutch assembly and over-
run clutch assembly
64. Drive plate 65. Drive plate 66. D-ring
67. Forward clutch piston 68. D-ring 69. Needle bearing
70. Seal lip 71. Driven plate 72. Snap ring
73. Low & reverse brake assembly 74. Retaining plate 75. Drive plate
76. Retaining plate 77. Dish plate78. Driven plate
79. Snap ring 80. Spring retainer assembly 81. Low & reverse brake piston
82. D-ring
Revision: May 2010 2011 Versa

AT-356
< SERVICE INFORMATION >
ASSEMBLY
3. Install forward clutch assembly and overrun clutch assembly (1)into transaxle case.
CAUTION:
• Align teeth of low & reverse brake drive plates beforeinstalling.
• Make sure that bearing retainer seal rings are not spread.
4. Install needle bearing (1) on bearing retainer. CAUTION:
Be careful with the dir ection of needle bearing.
5. Install thrust washer (1) on overrun clutch hub (2). CAUTION:
Align pawls of thrust washer (1) with holes of overrun
clutch hub (2).
6. Install overrun clutch hub (1) into forward clutch drum. CAUTION:
Align teeth of overrun clutch drive plates before installing.
7. Hold forward clutch hub, and check that rear internal gear locks when tried to rotate counterclockwise.
CAUTION:
If rear internal gear rotat es counterclockwise, check instal-
lation direction of forward one-way clutch.
SCIA5900J
SCIA8014E
SCIA5899J
SCIA5898J
SCIA7078E
Revision: May 2010 2011 Versa

BR-1
BRAKES
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SECTION BR
A
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CONTENTS
BRAKE SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Brake System ....................................3
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
5
NVH Troubleshooting Chart ................................ ......5
BRAKE PEDAL .............................................. .....6
Inspection and Adjustment .................................. ......6
Removal and Installation ...........................................7
BRAKE FLUID ................................................ .....9
On Board Inspection ........................................... ......9
Drain and Refill ..........................................................9
Bleeding Brake System .............................................9
BRAKE TUBE AND HOSE ................................11
Hydraulic Circuit .................................................. ....11
Front Brake Tube and Hose ....................................12
Rear Brake Tube and Hose ....................................12
Inspection After Installation .....................................13
DUAL PROPORTIONING VALVE .....................14
Removal and Installation .........................................14
Inspection ............................................................ ....14
BRAKE MASTER CYLINDER ........................ ....15
On-Board Inspection ........................................... ....15
Removal and Installation ..................................... ....15
Disassembly and Assembly .....................................16
BRAKE BOOSTER ...........................................20
On Board Inspection ............................................ ....20
Removal and Installation .........................................21
VACUUM LINES ...............................................23
Component ..............................................................23
Removal and Installation .........................................23
Inspection ................................................................23
FRONT DISC BRAKE .......................................25
On Board Inspection ............................................ ....25
Component ..............................................................25
Removal and Installation of Brake Pad ...................26
Removal and Installation of Brake Caliper Assem-
bly ........................................................................ ....
30
Disassembly and Assembly of Brake Caliper As-
sembly .....................................................................
31
Brake Burnishing Procedure ....................................34
REAR DRUM BRAKE .......................................35
Component .......................................................... ....35
Removal and Installation of Drum Brake Assembly
....
36
Removal and Installation of Wheel Cylinder ............39
Disassembly and Assembly of Wheel Cylinder .......39
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
40
General Specification ..............................................40
Brake Pedal .............................................................41
Check Valve ............................................................41
Brake Booster ..........................................................42
Front Disc Brake ......................................................42
Rear Drum Brake .....................................................42
Revision: May 2010 2011 Versa

BR-10
< SERVICE INFORMATION >
BRAKE FLUID
3. With brake pedal depressed, loosen bleed valve to let the air out, and then tighten it immediately.
4. Repeat steps 2, 3 until no more air comes out.
5. Tighten bleed valve to specified torque. Refer to BR-25, "
Component" (front disc brake), BR-35, "Compo-
nent" (rear drum brake).
6. Following the steps 1 to 5 above, with master cylinder reservoir tank filled at least half way, bleed air from
the rear right, front left, rear left, and front right brake, in that order.
Revision: May 2010 2011 Versa

BRAKE TUBE AND HOSEBR-11
< SERVICE INFORMATION >
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BRAKE TUBE AND HOSE
Hydraulic CircuitINFOID:0000000005928396
With ABS or VDC/TCS/ABS
Without ABS
CAUTION:
SFIA3068E
1. Front disc brake 2. Brake master cylinder3. Brake booster
4. Rear drum brake 5. Connector6.ABS actuator and electric unit
(control unit)
7. Brake tube 8. Brake hose
: Union bolt
:Connector bolt
:Flare nut
18.2 N.m (1.9 kg-m, 13.0 ft-lb) 10.0 N.m (1.0 kg-m, 87.0 in-lb) 16.2 N.m (1.7 kg-m, 12.0 ft-lb)
AWFIA0525ZZ
1. Front disc brake 2. Brake master cylinder3. Brake booster
4. Rear drum brake 5. Connector6. Dual proportioning valve
7. Brake tube 8. Brake hose
: Union bolt
18.2 N.m (1.9 kg-m, 13.0 ft-lb) :
Connector bolt
10.0 N.m (1.0 kg-m, 87.0 in-lb) :
Flare nut (including connections
at dual proportioning valve)
16.2 N.m (1.7 kg-m, 12.0 ft-lb)
Revision: May 2010
2011 Versa