body NISSAN TIIDA 2011 Service Repair Manual

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QUICK REFERENCE INDEX
AGENERAL INFORMATIONGIGeneral Information
BENGINEEMEngine Mechanical
LUEngine Lubrication System
COEngine Cooling System
ECEngine Control System
FLFuel System
EXExhaust System
ACCAccelerator Control System
CTRANSMISSION/
TRANSAXLECLClutch System
MTManual Transaxle
ATAutomatic Transaxle
CVTCVT
DDRIVELINE/AXLEFAXFront Axle
RAXRear Axle
ESUSPENSIONFSUFront Suspension
RSURear Suspension
WTRoad Wheels & Tires
FBRAKESBRBrake System
PBParking Brake System
BRCBrake Control System
GSTEERINGPSPower Steering System
STCSteering Control System
HRESTRAINTSSBSeat Belts
SRSSupplemental Restraint System (SRS)
IBODYBLBody, Lock & Security System
GWGlasses, Window System & Mirrors
RFRoof
EIExterior & Interior
IPInstrument Panel
SESeat
JAIR CONDITIONERMTCManual Air Conditioner
KELECTRICALSCStarting & Charging System
LTLighting System
DIDriver Information System
WWWiper, Washer & Horn
BCSBody Control System
LANLAN System
AVAudio Visual, Navigation & Telephone System
ACSAuto Cruise Control System
PGPower Supply, Ground & Circuit Elements
LMAINTENANCEMAMaintenance
Edition: May 2010
Revision: May 2010
Publication No. SM1E-1C11U0
B
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© 2010 NISSAN NORTH AMERICA, INC.
All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission
of Nissan North America Inc.
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AT-4
Transmission Range Switch ..................................225
Output Speed Sensor ............................................227
Input Speed Sensor ...............................................228
Differential Side Oil Seal ........................................229
AIR BREATHER HOSE ...................................232
Removal and Installation ..................................... ..232
TRANSAXLE ASSEMBLY ..............................233
Removal and Installation ..................................... ..233
OVERHAUL .................................................... .237
Component .......................................................... ..237
Oil Channel ............................................................250
Location of Adjusting Shims, Needle Bearings and
Thrust Washers .....................................................
253
Location of Snap Rings .........................................255
DISASSEMBLY .............................................. .257
Disassembly ........................................................ ..257
REPAIR FOR COMPONENT PARTS ..............275
Manual Shaft ....................................................... ..275
Oil Pump ................................................................278
Control Valve Assembly ........................................281
Control Valve Upper Body .....................................290
Control Valve Lower Body ................................... ..294
Reverse Clutch ......................................................297
High Clutch ............................................................302
Forward and Overrun Clutches .............................307
Low & Reverse Brake ............................................314
Rear Internal Gear and Forward Clutch Hub .........318
Output Shaft, Output Gear, Idler Gear, Reduction
Pinion Gear and Bearing Retainer .........................
322
Band Servo Piston Assembly ................................331
Final Drive .............................................................337
ASSEMBLY .....................................................344
Assembly (1) ........................................................ ..344
Adjustment (1) (For HR16DE Engine Models) ..... .345
Adjustment (1) (For MR18DE Engine Models) .....349
Assembly (2) .........................................................355
Adjustment (2) .......................................................360
Assembly (3) .........................................................363
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
373
General Specification ........................................... .373
Vehicle Speed at Which Gear Shifting Occurs .....373
Vehicle Speed at When Lock-up Occurs/Releases
.
373
Stall Speed ............................................................374
Line Pressure ........................................................374
Adjusting shims, Needle Bearings, Thrust Wash-
ers and Snap Rings ..............................................
374
Control Valves .......................................................375
Accumulator ..........................................................376
Clutches and Brakes .............................................376
Final Drive .............................................................378
Planetary Carrier ...................................................378
Oil Pump ...............................................................378
Input Shaft .............................................................378
Reduction Pinion Gear ..........................................378
Band Servo ...........................................................378
Output Shaft ..........................................................379
Bearing Retainer ...................................................379
Total End Play ...................................................... .379
Reverse Clutch End Play ......................................379
Removal and Installation .......................................379
Shift Solenoid Valves ........................................... .379
Solenoid Valves ....................................................380
A/T Fluid Temperature Sensor ..............................380
Output Speed Sensor ...........................................380
Dropping Resistor .................................................380
Input Speed Sensor ..............................................380
Revision: May 2010 2011 Versa

PRECAUTIONSAT-9
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• Gaskets, seals and O-rings should be replaced any time the A/T is disassembled.
• It is very important to perform func tional tests whenever they are indicated.
• The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
• Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
• Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and seals, or hold bearings and washers in pl ace during assembly. Do not use grease.
• Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
• Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to AT-
18, "A/T Fluid Cooler Cleaning".
• After overhaul, refill the A/T with new ATF.
• When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque con- verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
AT-17, "
Changing A/T Fluid", AT-17, "Checking A/T Fluid".
Service Notice or PrecautionINFOID:0000000005928067
ATF COOLER SERVICE
If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T oil cooler mounted in the radiator or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. Check Service Bulletins for latest A/T oil cooler cleaning pro-
cedure. For radiator replacement, refer to CO-16, "
Removal and Installation" (HR16DE engine models), CO-
40, "Removal and Installation" (MR18DE engine models).
TORQUE CONVERTER SERVICE
The torque converter should be replaced under any of the following conditions:
• External leaks in the hub weld area.
• Converter hub is scored or damaged.
• Converter pilot is broken, damaged or fits poorly into crankshaft.
• Steel particles are found after flushing the cooler and cooler lines.
• Pump is damaged or steel particles are found in the converter.
• Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)
• Converter is contaminated with engi ne coolant containing antifreeze.
• Internal malfunction of stator roller clutch.
• Heavy clutch debris due to overheating (blue converter).
• Steel particles or clutch lining material found in flui d filter or on magnet when no internal parts in unit are
worn or damaged — indicates that lining material came from converter.
The torque converter should not be replaced if:
• The fluid has an odor, is discolored, and there is no evidence of metal or clutch facing particles.
• The threads in one or more of the converter bolt holes are damaged.
• A/T malfunction did not display evidence of damaged or worn internal parts, steel particles or clutch plate lin-
ing material in unit and inside the fluid filter.
• Vehicle has been exposed to high mileage (only). The e xception may be where the torque converter clutch
dampener plate lining has seen excess wear by vehicles operated in heavy and/or constant traffic, such as
taxi, delivery or police use.
OBD-II SELF-DIAGNOSIS
• A/T self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through the blinking pattern of the OD OFF indicator lamp or the malfunction indicator lamp (MIL). Refer to the table
on AT-82, "
Diagnosis Procedure without CONSULT-III" for the indicator used to display each self-diagnostic
result.
• The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM memo- ries.
Always perform the procedure “HOW TO ERASE DTC” on AT-39, "
OBD-II Diagnostic Trouble Code
(DTC)" to complete the repair and avoid unnecessary blinking of the MIL.
• The following self-diagnostic items can be detected us ing ECM self-diagnostic results mode* only when the
OD OFF indicator lamp does not indicate any malfunctions.
- Transmission range switch
- A/T 1GR, 2GR, 3GR, or 4GR function
Revision: May 2010 2011 Versa

TROUBLE DIAGNOSISAT-49
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A/T Electrical Parts LocationINFOID:0000000005928092
1. OD OFF indicator lamp 2. Shift position indicator3. Accelerator pedal position (APP)
sensor
4. Input speed sensor 5. Transmission range switch6. Terminal body (Terminal cord as-
sembly connector)
BCIA0037E
Revision: May 2010 2011 Versa

P0725 ENGINE SPEEDAT-107
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Diagnosis ProcedureINFOID:0000000005928142
1.CHECK DTC WITH ECM
Check DTC with CONSULT-III “ENGINE”.
Turn ignition switch ON and select “SELF-DIAGNOST IC RESULTS” mode for “ENGINE” with CONSULT-III.
Refer to EC-106, "
CONSULT-III Function" (HR16DE), EC-612, "CONSULT-III Function (ENGINE)" (MR18DE).
OK or NG
OK >> GO TO 2.
NG >> Check ignition signal circuit for engine control. Refer to EC-442, "
Description" (HR16DE), EC-
1019, "Component Description" (MR18DE).
2.CHECK INPUT SIGNAL
With CONSULT-III
1. Start engine.
2. Select “TCM INPUT SIGNALS” in “DATA MONI TOR” mode for “TRANSMISSION” with CONSULT-III.
3. Read out the value of “ENGINE SPEED”. Check engine speed changes according to throttle position.
Without CONSULT-III
1. Start engine.
2. Check voltage between TCM harness connector terminal and ground.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3. CHECK HARNESS BETWEEN TCM AND ECM
1. Turn ignition switch OFF.
2. Disconnect ECM connector and TCM connector.
3. Check continuity between ECM connector and TCM connector.
4. If OK, check harness for short to ground and short to power.
5. If OK, check continuity between body ground and transaxle
assembly.
6. Reinstall any part removed.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Item name Condition Display value
ENGINE SPEED Engine running Approximately matches the tachome-
ter reading.
itemConnec-
tor Terminal Condition Judgement standard (Ap-
prox.)
Engine
speed signal E3239 -
Ground
and Refer to EC-464

(HR16DE), EC-605

(MR18DE).
SCIA3265E
Item Connector Terminal Continuity
TCM E3239
Ye s
ECM F1013
SCIA7173E
Revision: May 2010 2011 Versa

ON-VEHICLE SERVICEAT-223
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7. Disconnect terminal cord assembly harness connector.
8. Remove snap ring from terminal body.
9. Remove terminal cord assembly by pushing terminal body into transaxle case.
10. Remove control valve assembly bolts (A), (B) and (C).
Bolt length, number and location:
11. Remove control valve assembly from transaxle case. CAUTION:
Be careful not to drop manual valve and servo release accumulato r return spring.
12. Remove manual valve from control valve assembly. CAUTION:
Be careful not to drop manual valve.
13. Remove O-ring from terminal body.
14. Disassemble and inspect control valve assembly if necessary. Refer to AT-281, "
Control Valve Assembly", AT-290, "Control
Valve Upper Body" and AT-294, "Control Valve Lower Body".
15. Remove servo release accumulator piston and N-D accumulator piston by applying compressed air if necessary.
CAUTION:
Hold each piston with lint-free cloth.
SCIA4853E
Bolt symbol ABC
Bolt length “ ” mm (in) 40.0 mm
(1.575 in) 33.0 mm
(1.299 in) 43.5 mm
(1.713 in)
Number of bolts 562
WCIA0649E
SCIA3150E
SCIA4854E
Revision: May 2010 2011 Versa

AT-224
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
a. Apply compressed air to the oil hole as shown, and removeservo release accumulator piston from transaxle case.
CAUTION:
Strong flow of air will push the accumulator piston out
along with a splash of ATF. To avoid this cover the area with
lint-free cloth and blow air little by little.
b. Apply compressed air to the oil hole as shown, and remove N-D accumulator piston and return spring from transaxle case.
CAUTION:
Strong flow of air will push the accumulator piston out
along with a splash of ATF. To avoid this cover the area with
lint-free cloth and blow air little by little.
c. Remove O-rings (1) from servo release accumulator piston (2) and N-D accumulator piston (3).
CAUTION:
Wrap the removed servo release accumulator piston (2) and
N-D accumulator piston (3) in a lint-free cloth.
16. Remove lip seals (1) from transaxle case.
Inspection
• Inspect the sliding surfaces of each accumulator piston and tran- saxle case, and replace if damaged or dented.
(1): Servo release accumulator piston
(2): N-D accumulator piston
• Inspect the sliding surfaces of manual valve and valve body, and replace if damaged or dented.
SAT019DA
SAT020D
WCIA0650E
WCIA0651E
WCIA0652E
Revision: May 2010 2011 Versa

DISASSEMBLYAT-259
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9. Set manual shaft (1) in “P” position.
10. Remove transmission range switch (2) from transaxle case. : Bolt
11. Remove oil pan bolts.
12. Remove oil pan and oil pan gasket.
13. Check foreign materials in oil pan to help determine causes of malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, frictional material (clutches, band) may need
replacement. A tacky film that will not wipe clean indicates var-
nish build up. Varnish can cause valves, servo, and clutches to
stick and can inhibit pump pressure.
•If frictional material is detected, replace radiator after
repair of A/T. Refer to CO-40
.
14. Remove magnets from oil pan.
15. Remove control valve assembly according to the following procedures.
a. Remove snap ring (1) from terminal body (2). CAUTION:
Do not expand snap ring (1) excessively.
b. Push terminal body (2) into transaxle case.
c. Remove control valve assembly fitting bolts (A), (B) and ( C).
Bolt length, number and location:
d. Remove control valve assembly from transaxle case.
CAUTION:
Be careful not to drop manual valve.
SCIA5904J
SCIA8025E
SCIA6030J
Bolt symbol ABC
Bolt length “ ” [mm (in)] 40.0 mm
(1.575 in) 33.0 mm
(1.299 in) 43.5 mm
(1.713 in)
Number of bolts 562
SCIA5911J
Revision: May 2010 2011 Versa

AT-260
< SERVICE INFORMATION >
DISASSEMBLY
16. Remove manual valve from control valve assembly.•Inspect the sliding surfaces of manual valve and valve
body, and replace if damaged or dented.
CAUTION:
Be careful not to drop manual valve.
17. Remove O-ring from terminal body.
18. Remove return spring from servo release accumulator piston.
19. Apply compressed air into the oil hole as shown, and remove servo release accumulator piston from transaxle case.
CAUTION:
Strong flow of air will push the accumulator piston out
along with a splash of ATF. Cover the area with lint-free
cloth and blow air little by little to avoid this.
20. Apply compressed air into the oil hole as shown, and remove N- D accumulator piston and return spring from transaxle case.
CAUTION:
Strong flow of air will push the accumulator piston out
along with a splash of ATF. Cover the area with lint free-
cloth and blow air little by little to avoid this.
21. Remove O-rings (1) from servo release accumulator piston (2) and N-D accumulator piston (3).
CAUTION:
Wrap the removed servo release accumulator piston (2) and
N-D accumulator piston (3) in a lint-free cloth.
SCIA3150E
SCIA3477E
SAT019DA
SAT020D
SCIA6033J
Revision: May 2010 2011 Versa

AT-282
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
DISASSEMBLY
Place control valve assembly with control valve upper body (1) side
down. Remove bolts (A) to (G), reamer bolts (F), nuts and support
plates (4) according to the following procedures. Separate control
valve upper body (1), control valve inter body (2) and control valve
lower body (3).
1. Pilot filter2. Control valve upper body 3. Steel ball
4. Separating plate 5. Control valve inter body 6. Steel ball
7. Support plate 8. Separating plate9. Control valve lower body
10. Line pressure relief valve spring 11. Check ball 12. Torque converter pressure
holding spring
13. Solenoid valve assembly 14. Terminal body 15. O-ring
16. O-ring 17. O-ring18. Oil strainer
SCIA8407J
SCIA7058E
Revision: May 2010 2011 Versa