engine coolant NISSAN VERSA 2006 Workshop Service Owners Manual

EM-76Revision: June 2006
ENGINE ASSEMBLY
2007 Versa
INSTALLATION
Note the following, and install in the reverse order of removal.

Do not allow engine oil to get on engine mounting insulator. Be careful not to damage engine mounting
insulator.

When installation directions are specified, install parts according to the directions. Refer to EM-73, "Com-
ponents" .

Make sure that each mounting insulator is seated properly, and tighten nuts and bolts.

Tighten engine mounting insulator (RH) bolts in the numerical
order shown.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.

Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .

Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.

Run engine to check for unusual noise and vibration.

Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.

Bleed air from lines and hoses of applicable lines, such as in cooling system.

After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.: Vehicle front
WBIA0785E
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —

CYLINDER BLOCK
EM-81
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: June 20062007 Versa
19. Loosen main bearing cap bolts in reverse order as shown, and
remove them.
NOTE:
Before loosening main bearing cap bolts, measure crankshaft
end play. Refer to EM-95, "
CRANKSHAFT END PLAY" .
20. Remove main bearing caps.

Tap main bearing caps lightly using a suitable tool for
removal.
CAUTION:
Be careful not to damage the mounting surface.
21. Remove crankshaft.
CAUTION:

Be careful not to damage or deform signal plate (1)
mounted on rear end of crankshaft (A).

When setting crankshaft on a flat floor surface, use a
block of wood to avoid interference between signal plate
and the floor surface.

Never remove signal plate unless it is necessary to do so.
22. Pull rear oil seal out from rear end of crankshaft.
23. Remove main bearings and thrust bearings from cylinder block
and main bearing caps.
CAUTION:
Identify installation positions, and store them without mix-
ing them up.
ASSEMBLY
1. Fully air-blow engine coolant and engine oil passages in cylinder block, cylinder bore and crankcase to
remove any foreign material.
CAUTION:
Use a goggles to protect your eye.
2. Install water drain plug (1) to cylinder block.

Apply liquid gasket to the drain plug thread.
Use Genuine Silicone RTV Sealant or equivalent. Refer to
GI-46, "
Recommended Chemical Products and Sealants" .
3. Remove dust, dirt, and engine oil on the bearing mating sur-
faces of cylinder block and main bearing cap.
4. Install thrust bearings to the both sides of the No. 3 journal hous-
ing (B) on cylinder block.

Install thrust bearings with the oil groove (A) facing crankshaft
arm (outside).
: Engine front
PBIC3235J
PBIC3234J
: Engine front
9.8 N·m (1.0 kg-m, 87 in-lb)
PBIC3228J
: Engine front
PBIC3258J

EM-98Revision: June 2006
CYLINDER BLOCK
2007 Versa
Piston Pin Outer Diameter
Measure the outer diameter of piston pin with a micrometer (A).
Connecting Rod Bushing Oil Clearance
(Connecting rod bushing oil clearance) = (Connecting rod bushing inner diameter) – (Piston pin outer diame-
ter)

If the measured value is out of the standard, replace connecting rod assembly and/or piston and piston pin
assembly.

If replacing piston and piston pin assembly, refer to EM-95, "PISTON TO PISTON PIN OIL CLEARANCE"
.

If replacing connecting rod assembly, refer to EM-98, "Connecting Rod Bushing Oil Clearance" to select
connecting rod bearing.
CYLINDER BLOCK TOP SURFACE DISTORTION

Using a scraper, remove gasket on the cylinder block surface, and also remove engine oil, scale, carbon,
or other contamination.
CAUTION:
Be careful not to allow gasket flakes to enter engine oil or engine coolant passages.

Measure the distortion on the cylinder block upper face at some
different points in six directions with a straight edge (A) and
feeler gauge (B).

If it exceeds the limit, replace cylinder block.
MAIN BEARING HOUSING INNER DIAMETER

Install main bearing cap without main bearings installed, and tighten main bearing cap bolts to the speci-
fied torque. Refer to EM-81, "
ASSEMBLY" for the tightening procedure.

Measure the inner diameter of main bearing housing with a bore gauge. Standard: 19.989 - 19.995 mm (0.7870 - 0.7872 in)
PBIC3266J
Standard : 0.005 - 0.023 mm (0.0002 - 0.0009 in)
Limit : 0.03 mm (0.0012 in)
Limit: 0.1 mm (0.004 in)
PBIC3250J

TERMINOLOGY
GI-51
C
D
E
F
G
H
I
J
K
L
MB
GI
Revision: June 20062007 Versa
TERMINOLOGYPFP:00011
SAE J1930 Terminology List EAS00207
All emission related terms used in this publication in accordance with SAE J1930 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Air cleaner ACL Air cleaner
Barometric pressure BARO ***
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPS Crank angle sensor
Canister *** Canister
Carburetor CARB Carburetor
Charge air cooler CAC Intercooler
Closed loop CL Closed loop
Closed throttle position switch CTP switch Idle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system ***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP ***
Crankshaft position sensor CKPS ***
Data link connector DLC ***
Data link connector for CONSULT-II DLC for CONSULT-II Diagnostic connector for CONSULT-II
Diagnostic test mode DTM Diagnostic mode
Diagnostic test mode selector DTM selector Diagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM II Mode II
Diagnostic trouble code DTC Malfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read
only memoryEEPROM ***
Electronic ignition system EI system Ignition timing control
Engine control EC ***
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister EVAP canister Canister
Evaporative emission system EVAP system Canister control solenoid valve
Exhaust gas recirculation valve EGR valve EGR valve

IDX-3
A
C
D
E
F
G
H
I
J
K
L B
IDX
ALPHABETICAL INDEX
Collision diagnosis .......................................... SRS-54
Combination lamp, rear, removal and installation LT-87
Combination meter ................................................ DI-5
Combination meter removal and installation - See Instru-
ment panel .......................................................... IP-11
COMBSW - Wiring diagram ............................... LT-67
Component Location (manual A/C) ................ MTC-25
Compression pressure ...................................... EM-62
Compressor mounting .................................... MTC-84
Compressor special service tool .................... MTC-12
Condenser ...................................................... MTC-88
Connecting rod .................................................. EM-97
Connecting rod bearing clearance .................. EM-101
Connecting rod bushing clearance .................... EM-97
CONSULT for ABS .......................................... BRC-20
CONSULT general information .......................... GI-37
CONSULT-II for engine ................................... EC-113
CONSULT-II function (EPS) ............................ STC-13
CONSULT-II Reference value (CVT) .............. CVT-57
Control lever (M/T) ............................................ MT-12
Control units (terminal arrangement) ................ PG-72
Control valve (CVT) ......................................... CVT-29
Converter housing installation ............ AT-254, AT-369
COOL/F - Wiring diagram ............................... EC-448
Coolant mixture ratio ......................................... MA-12
Cooling circuit (engine) ....................................... CO-7
Cooling fan ........................................................ CO-15
Cooling fan motor ............................................ EC-443
Corrosion protection ......................................... BL-237
Coupling sleeve (M/T) ....................................... MT-18
Crankcase ventilation system - See Positive crankcase
ventilation .......................................................... EC-44
Crankshaft ......................................................... EM-77
Crankshaft position sensor (POS) ................... EC-319
Crash zone sensor .......................................... SRS-49
CVT air breather hose ................................... CVT-205
CVT control system ......................................... CVT-22
CVT cross-sectional view ................................ CVT-21
CVT Electrical parts location ........................... CVT-40
CVT fluid checking ............... CVT-16, CVT-43, MA-20
CVT fluid cooler cleaning ................................ CVT-18
CVT fluid replacement ........................ CVT-17, MA-21
CVT fluid temparature sensor ......................... CVT-85
CVT hydraulic control system ......................... CVT-23
CVT indicator ...................................................... DI-42
CVT self-diagnoses ........................... CVT-60, CVT-67
CVT shift lock system .................................... CVT-197
CVT trouble diagnoses .................................... CVT-34
CVTIND - Wiring diagram ................................... DI-43
Cylinder block .................................................... EM-77
Cylinder head .................................................... EM-62
Cylinder head bolt tightening ............................. EM-65
D
D/LOCK - Wiring diagram ...................... BL-26
, BL-31
Data link connector ............. EC-115, EC-127, EC-592
DEF - Wiring diagram ....................................... GW-52
Diagnosis sensor unit ...................................... SRS-52
Diagnostic trouble code (DTC) for OBD system . EC-8,
EC-48
Diagnostic trouble code (DTC) inspection priority chart
EC-89
, CVT-34
Differential gear (FF M/T) .................................. MT-22
Differentil side oil seal .................................... CVT-206
DLC - Wiring diagram ...................................... EC-592
Door glass .......................................... GW-43, GW-47
Door glass Fitting Adjustment(Front) ................ GW-46
Door glass Fitting Adjustment(Rear) ................ GW-49
Door mirror ....................................................... GW-65
Door trim .............................................................. EI-27
Door, front ......................................................... GW-43
Door, rear ......................................................... GW-47
Drive shaft ......................................................... MA-27
Driver air bag ................................................... SRS-41
Dropping resistor (A/T) .................................... AT-150
DTC work support ............................................ EC-122
DTRL - Wiring diagram ....................................... LT-31
Duct and grilles ............................................... MTC-75
E
ECM input/output signal .................................. EC-105
ECM power supply .......................................... EC-144
ECTS - Wiring diagram .................................... EC-202
Electric sunroof .................................................. RF-10
Electric throttle control actuator .. EM-18, EC-499, EC-
506, EC-511
Electrical load signal circuit ............................. EC-562
Electrical unit ..................................................... PG-72
Electrical units location ...................................... PG-64
Electronic ignition (EI) system ........................... EC-25
Electronic key ..................................................... BL-80
ENG SS - Wiring diagram ................................ AT-114
Engine control circuit diagram ......................... EC-103
Engine control component parts location .......... EC-96
Engine control module (ECM) ......................... EC-427
Engine control system diagram ......................... EC-22
Engine coolant ..................................................... CO-8
Engine coolant temperature sensor (ECTS) ... EC-200,
EC-212
Engine fail-safe system ..................................... EC-91
Engine oil ............................................................. LU-5
Engine oil precautions .......................................... GI-7
Engine removal .................................................. EM-73
EPS - Wiring diagram ........................................ STC-9
EPS control unit input/output signal reference values ..
STC-11
EPS system description ..................................... STC-5
EPS system diagram ......................................... STC-6
ETC1 - Wiring diagram .................................... EC-500
ETC2 - Wiring diagram .................................... EC-495
ETC3 - Wiring diagram .................................... EC-507
EVAP canister ................................................... EC-34
EVAP canister purge volume control solenoid valve ....
EC-354
, EC-362
EVAP canister vent control valve ...... EC-369, EC-376
EVAP control system (small leak) diagnosis .. EC-346,

LAN-48
[CAN]
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
CAN Communication Signal ChartUKS005VQ
Refer to LAN-15, "How to Use CAN Communication Signal Chart" for how to use CAN communication signal
chart.
TYPE 1/TYPE 2/TYPE 3/TYPE 4
NOTE:
Refer to LAN-41, "
Abbreviation List" for the abbreviations of the connecting units.
T: Transmit R: Receive
Signals ECM BCM EPS
I-KEY
*1M&A
ABS*2IPDM-E
A/C compressor request signal
*3TR
ASCD CRUISE lamp signal T R
ASCD SET lamp signal T R
Cooling fan motor operation signal TR
Engine coolant temperature signal T R
Engine speed signal T R
Engine status signal T R
Fuel consumption monitor signal T R
Malfunction indicator lamp signal T R
A/C switch signal
*3RT
Blower fan motor switch signal R T
Buzzer output signalTR
TR
Day time running light request signal
*4TR
Door lock/unlock status signal T R
Door switch signal T R R R
Front wiper request signal T R
High beam request signal T R R
Horn chirp signal T R
Ignition switch signal T R
Low beam request signal T R
Position lights request signal T R R
Rear window defogger switch signal T R
Theft warning horn request signal T R
Tire pressure signal
*5TR
Trunk open/close status signal T R
Turn indicator signal T R
EPS operation signal R T
EPS warning lamp signal T R
Door lock/unlock/trunk open request signal R T
Hazard request signal R T
Ignition knob switch signal R T
KEY warning lamp signal T R
LOCK warning lamp signal T R
Panic alarm request signal R T
Fuel level sensor signal R T

TROUBLE DIAGNOSIS
LAN-49
[CAN]
C
D
E
F
G
H
I
J
L
MA
B
LAN
Revision: June 20062007 Versa
*1: Models with Intelligent Key system
*2: Models with ABS
*3: Models with air conditioner
*4: Models for Canada
*5: Models for USA
NOTE:
CAN data of the air bag diagnosis sensor unit is not used by usual service work, thus it is omitted.
TYPE 5/TYPE 6
NOTE:
Refer to LAN-41, "
Abbreviation List" for the abbreviations of the connecting units.
T: Transmit R: Receive Sleep/wake up signalRT
TRRR
Vehicle speed signalRRR T
RRRT
ABS warning lamp signalRT
Brake warning lamp signalRT
Front wiper stop position signal R T
High beam status signal RT
Low beam status signal RT
Oil pressure switch signalRT
Rear window defogger control signal RT Signals ECM BCM EPS
I-KEY
*1M&A
ABS*2IPDM-E
Signals ECM BCM EPS M&A
ABS*1TCM IPDM-E
A/C compressor request signal
*2TR
Accelerator pedal position signal T R
ASCD CRUISE lamp signal T R
ASCD SET lamp signal T R
Closed throttle position signal T R
Cooling fan motor operation signal TR
Engine coolant temperature signal T R
Engine speed signal T R
Engine status signal T R
Fuel consumption monitor signal T R
Malfunction indicator lamp signal T R
Wide open throttle position signal T R
A/C switch signal
*2RT
Blower fan motor switch signal R T
Buzzer output signalTR
R
Day time running light request signal
*3TR
Door switch signal T R R
Front wiper request signal T R
High beam request signal T R R
Horn chirp signal T R
Ignition switch signal T R

TROUBLE DIAGNOSIS
LAN-51
[CAN]
C
D
E
F
G
H
I
J
L
MA
B
LAN
Revision: June 20062007 Versa
Cooling fan motor operation signal TR
Engine coolant temperature signal T R
Engine speed signal T R R
Engine status signal T R
Fuel consumption monitor signal T R
Malfunction indicator lamp signal T R
Wide open throttle position signal T R
A/C switch signal R T
Blower fan motor switch signal R T
Buzzer output signalTR
TR
Day time running light request signal
*3TRR
Door lock/unlock status signal T R
Door switch signal T R R R
Front wiper request signal T R
High beam request signal T R R
Horn chirp signal T R
Ignition switch signal T R
Low beam request signal T R
Position lights request signal T R R
Rear window defogger switch signal T R
Theft warning horn request signal T R
Tire pressure signal
*4
Trunk open/close status signal T R
Turn indicator signal T R
EPS operation signal R T
EPS warning lamp signal T R
Door lock/unlock/trunk open request signal R T
Hazard request signal R T
Ignition knob switch signal R T
KEY warning lamp signal T R
LOCK warning lamp signal T R
Panic alarm request signal R T
Fuel level sensor signal R T
Sleep/wake up signalRT
TRR R
Overdrive control switch signal T R
Stop lamp switch signal T R
Vehicle speed signalRRR T
RRRTR
R
*5R*5T*5
ABS warning lamp signal R T
Brake warning lamp signal R T
CVT self-diagnosis signal R TSignals ECM BCM EPS
I-KEY
*1M&A
ABS*2TCM IPDM-E

HEADLAMP (FOR USA)
LT-23
C
D
E
F
G
H
I
J
L
MA
B
LT
Revision: June 20062007 Versa
3. CHECKING CAN COMMUNICATIONS BETWEEN BCM AND IPDM E/R
Select “BCM” on CONSULT-II, and perform self-diagnosis for
“BCM”.
Display of self
-diagnosis results
NO DTC>> Replace IPDM E/R. Refer to PG-29, "Removal and
Installation of IPDM E/R" .
CAN COMM CIRCUIT>> Refer to LAN-44, "
TROUBLE DIAGNO-
SIS" .
Aiming AdjustmentEKS00IMG
PREPARATION BEFORE ADJUSTING
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on level surface.
3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position).
Coolant, engine oil filled up to correct level and full fuel tank.
LOW BEAM AND HIGH BEAM
1. Turn headlamp low beam ON.
2. Use adjusting screw to perform aiming adjustment.
PKIA7627E
1. Headlamp A. Inner and outer adjustment B. Adjusting screw
WKIA5417E

HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -
LT-37
C
D
E
F
G
H
I
J
L
MA
B
LT
Revision: June 20062007 Versa
6. CHECK DAYTIME LIGHT RELAY 1 CONTROL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect daytime light relay 1 connector E37.
3. Disconnect IPDM E/R connector E43.
4. Check continuity between IPDM E/R connector E43 (A) terminal
6 and daytime light relay 1 connector E37 (B) terminal 1.
OK or NG
OK >> Replace the IPDM E/R. Refer to PG-29, "Removal and
Installation of IPDM E/R" .
NG >> Repair harness or connector.
Aiming AdjustmentEKS00IM4
PREPARATION BEFORE ADJUSTING
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on level surface.
3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position).
Coolant, engine oil filled up to correct level and full fuel tank.
LOW BEAM AND HIGH BEAM
1. Turn headlamp low beam ON.
2. Use adjusting screw to perform aiming adjustment.
A B Continuity
Connector Terminal Connector Terminal
Ye s
E43 6 E37 1
WKIA5553E
1. Headlamp A. Inner and outer adjustment B. Adjusting screw
WKIA5417E