wheel torque NISSAN VERSA 2006 Workshop Service User Guide

ENGINE ASSEMBLY
EM-73
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: June 20062007 Versa
ENGINE ASSEMBLYPFP:10001
ComponentsEBS00T6Q
Removal and Installation EBS00T6R
WA RN ING:

Situate the vehicle on a flat and solid surface.

Place chocks at front and back of rear wheels.

Attach proper slingers and bolts described in PARTS CATALOG if engine slingers are not
equipped.
CAUTION:

Always be careful to work safely, avoid forceful or uninstructed operations.

Do not start working until exhaust system and coolant are cool enough.

If items or work required are not covered by the engine section, refer to the applicable sections.

Always use the support point specified for lifting.
1. Torque rod (RH) 2. Engine mounting Insulator (RH) 3. Engine mounting bracket (RH)
4. Bracket 5. Rear torque rod 6. Engine through bolt
7. Engine mounting bracket (LH) 8. Engine mounting insulator (LH)
WBIA0787E

EM-104Revision: June 2006
CYLINDER BLOCK
2007 Versa

If measured value is out of the standard, replace flywheel.
Movement Amount in Radial (Rotation) Direction
Check the movement amount of radial (rotation) direction with the following procedure:
1. Install clutch cover bolt (1) to clutch cover mating hole, and
place a torque wrench (A) on the extended line of the flywheel
(2) center line.

Tighten bolt at a force of 9.8 N·m (1.0 kg-m, 87 in-lb) to keep it
from loosening.
2. Put a mating mark on circumferences of the two flywheel
masses without applying any load (Measurement standard
points).
3. Apply a force of 9.8 N·m (1.0 kg-m, 87 in-lb) in each direction,
and mark the movement amount on the mass on the transaxle
side.
4. Measure the dimensions of movement amounts “A” and “B” on circumference of the flywheel on the tran-
saxle side.

If measured value is out of the standard, replace flywheel.Standard : 1.8 mm (0.071 in) or less
Limit: 33.2 mm (1.307 in) or less.
PBIC4007E

PREPARATION
FAX-3
C
E
F
G
H
I
J
K
L
MA
B
FA X
Revision: June 20062007 Versa
PREPARATIONPFP:00002
Special Service ToolsEDS003QN
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsEDS003QO
Tool number
(Kent-Moore No.)
Tool nameDescription
KV40107300
(—)
Boot Band crimping toolInstalling boot bands
KV38105500
(J-33904)
Differential side oil seal protectorInstalling drive shaft LH
a: 40 mm (1.57 in) dia.
KV38106700
(J-34296)
Differential side oil seal protectorInstalling drive shaft RH
a: 36 mm (1.42 in) dia.
ZZA1229D
ZZA0835D
ZZA0835D
Tool nameDescription
Power tool

Removing wheel nuts

Removing torque member bolts

Removing hub lock nut
PBIC0190E

FAX-6
FRONT WHEEL HUB AND KNUCKLE
Revision: June 20062007 Versa
2. Without disassembling the hydraulic lines, remove the torque member bolts using power tool. Then repo-
sition the torque member and brake caliper assembly aside with wire. Refer to BR-24, "
FRONT DISC
BRAKE" .
CAUTION:
Do not depress brake pedal while brake caliper is removed.
3. Put alignment marks on disc rotor and wheel hub and bearing
assembly, then remove disc rotor.
4. Remove wheel sensor from steering knuckle. Refer to BRC-33, "
WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
5. Loosen steering outer socket (1) nut.
6. Remove steering outer socket (1) from steering knuckle (2) so
as not to damage ball joint (3) boot using ball joint remover or
suitable tool.
CAUTION:
Temporarily leave the outer socket nut installed to prevent
damage to threads and to prevent the ball joint remover or
suitable tool from suddenly coming off.
7. Remove transverse link ball joint nut and bolt. Then, remove transverse link from steering knuckle.
8. Remove cotter pin, then loosen hub lock nut using power tool.
CAUTION:
Temporarily leave the hub lock nut installed to prevent damage to threads.
9. Separate the drive shaft from the wheel hub and bearing assem-
bly by lightly tapping the end of the drive shaft using a hammer
or suitable tool, and then remove hub lock nut.
NOTE:
Use a suitable puller if wheel hub and bearing assembly and
drive shaft cannot be separated after performing the above pro-
cedure.
10. Remove the drive shaft from the wheel hub and bearing assem-
bly and support the drive shaft.
CAUTION:

Do not apply an excessive angle to drive shaft joint when
removing from the wheel hub and bearing assembly,

Do not excessively extend slide joint.

Do not allow drive shaft to hang down. Support the entire drive shaft.
11. Remove wheel hub and bearing assembly bolts, and then remove splash guard and wheel hub and bear-
ing assembly from steering knuckle.
SDIA1480E
SGIA1298E
SDIA1821E

FRONT WHEEL HUB AND KNUCKLE
FAX-7
C
E
F
G
H
I
J
K
L
MA
B
FA X
Revision: June 20062007 Versa
12. Remove nuts and bolts, and then remove steering knuckle from
strut assembly. Refer to FAX-5, "
COMPONENT" .
INSPECTION AFTER REMOVAL
Wheel Hub and Knuckle Inspection
Check for any deformity, cracks, or other damage on the wheel hub assembly and knuckle, replace if neces-
sary.
CAUTION:
The wheel hub assembly does not require maintenance. If any of the following symptoms are noted,
replace the wheel hub assembly.

Growling noise is emitted from the wheel hub bearing during operation.

Wheel hub bearing drags or turns roughly.
Ball Joint Inspection
Check boots of transverse link and steering outer socket ball joint for breakage, axial play, and torque. Refer to
FSU-14, "
INSPECTION AFTER REMOVAL" transverse link and PS-14, "INSPECTION AFTER DISASSEM-
BLY" steering outer socket ball joint.
INSTALLATION
Installation is the reverse order of removal. Note the following:

Perform the final tightening of each of parts under unladen conditions, which were removed when remov-
ing wheel hub and bearing assembly and steering knuckle. Check the wheel alignment. Refer to RSU-2,
"Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”"
.

When installing disc rotor on wheel hub and bearing assembly,
align the marks.
(When not using the alignment mark, refer to BR-28, "
DISC
ROTOR INSPECTION" .)
WDIA0367E
SDIA1480E

GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
C
D
E
F
G
H
I
J
K
L
MB
GI
SECTION GI
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for NATS (NISSAN ANTI-THEFT SYS-
TEM) ........................................................................ 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 3
OPERATION PROCEDURE ................................. 4
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 5
Precautions for Fuel (Unleaded Regular Gasoline
Recommended) ........................................................ 6
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 6
Precautions for Hoses .............................................. 6
HOSE REMOVAL AND INSTALLATION ............... 6
HOSE CLAMPING ................................................ 7
Precautions for Engine Oils ...................................... 7
HEALTH PROTECTION PRECAUTIONS ............. 7
Precautions for Air Conditioning ............................... 7
HOW TO USE THIS MANUAL ................................... 8
Description ............................................................... 8
Terms ....................................................................... 8
Units ......................................................................... 8
Contents ................................................................... 8
Relation between Illustrations and Descriptions ...... 9
Components ........................................................... 10
SYMBOLS ........................................................... 10
How to Follow Trouble Diagnoses ...........................11
DESCRIPTION .....................................................11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ................................................11
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................... 12
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................... 13
How to Read Wiring Diagrams ............................... 15
CONNECTOR SYMBOLS ................................... 15SAMPLE/WIRING DIAGRAM - EXAMPL - .......... 16
DESCRIPTION .................................................... 17
Abbreviations .......................................................... 23
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ......................................................................... 24
How to Check Terminal ........................................... 24
CONNECTOR AND TERMINAL PIN KIT ............ 24
HOW TO PROBE CONNECTORS ...................... 24
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................... 27
WORK FLOW ...................................................... 27
INCIDENT SIMULATION TESTS ........................ 27
CIRCUIT INSPECTION ....................................... 30
Control Units and Electrical Parts ........................... 35
PRECAUTIONS .................................................. 35
CONSULT-II CHECKING SYSTEM .......................... 37
Description .............................................................. 37
Function and System Application ........................... 37
Nickel Metal Hydride Battery Replacement ............ 38
Checking Equipment .............................................. 38
CONSULT-II Start Procedure .................................. 38
CONSULT-II Data Link Connector (DLC) Circuit .... 40
INSPECTION PROCEDURE .............................. 41
LIFTING POINT ......................................................... 42
Special Service Tools ............................................. 42
Garage Jack and Safety Stand and 2-Pole Lift ....... 42
Board-On Lift .......................................................... 43
TOW TRUCK TOWING ............................................. 44
Tow Truck Towing ................................................... 44
TOWING AN AUTOMATIC TRANSAXLE
MODEL WITH FOUR WHEELS ON GROUND ... 44
Vehicle Recovery (Freeing a Stuck Vehicle) ........... 44
TIGHTENING TORQUE OF STANDARD BOLTS .... 45
Tightening Torque Table ......................................... 45
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS ............................................................... 46
Recommended Chemical Products and Sealants ... 46
IDENTIFICATION INFORMATION ............................ 47
Model Variation ....................................................... 47
IDENTIFICATION NUMBER ................................ 48

IDX-6
ALPHABETICAL INDEX
R
Radiator ............................................................ CO-11
Rear axle .......................................................... RAX-4
Rear combination lamp removal and installation LT-87
Rear door .......................................................... GW-47
Rear seat belt ...................................................... SB-6
Rear suspension ............................................... RSU-5
Rear washer .................................................... WW-30
Rear window defogger ...................................... GW-50
Rear wiper ....................................................... WW-30
Refrigerant connection precaution .................... MTC-5
Refrigerant discharging evacuating charging . MTC-80
Refrigerant general precaution ......................... MTC-5
Refrigerant lines .............................................. MTC-80
Refrigerant pressure sensor ............. EC-586, MTC-88
Refrigeration cycle .......................................... MTC-16
Remote keyless entry system ............................ BL-54
Removal and installation (A/T) ......................... AT-253
Reverse idler shaft (M/T) ................................... MT-18
Reverse lamp switch (M/T) - See Back-up lamp switch
(M/T) .................................................................. MT-11
Reverse main gear (M/T) ................................... MT-18
Road test ......... AT-58, AT-61, AT-64, AT-65, CVT-46
Room lamp - See Interior lamp ........................... LT-91
RP/SEN - Wiring diagram ................................ EC-587
S
SAE J1979 - Service $01 - 09 ........................... EC-47
Seat belt inspection ................................ SB-8, MA-27
Seat belt, front ..................................................... SB-3
Seat belt, rear ...................................................... SB-6
Secondary pressure sensor ........................... CVT-129
Secondary Speed Sensor ................................ CVT-95
SECPS - Wiring diagram ............................... CVT-130
SECPSV - Wiring diagram ............................. CVT-125
Self-diagnostic results .......................... EC-64, EC-116
SEN/PW - Wiring diagram ............................... EC-431
SESCVT - Wiring diagram ............................... CVT-96
SHIFT - Wiring diagram ................... AT-236, CVT-198
Shift control ...................................................... CVT-26
Shift control components (M/T) .......................... MT-21
Shift control system ....................................... CVT-191
Shift fork (M/T) ................................................... MT-21
Shift lever ........................................................... MT-12
Shift lock system .............................................. AT-235
Shift schedule ..................... AT-67, CVT-53, CVT-210
Shock absorber (rear) ....................................... RSU-9
Side air bag (satellite) sensor ......................... SRS-50
Side curtain air bag ......................................... SRS-47
Side trim .............................................................. EI-32
SMJ (super multiple junction) ............................ PG-75
Specification value ........................................... EC-133
Speedometer ........................................................ DI-5
Spiral cable ..................................................... SRS-44
Spot lamp .......................................................... LT-107
SPSW - Wiring diagram ................................. CVT-171
SROOF - Wiring diagram ................................... RF-13
SRS - See Supplemental Restraint System ...... SRS-4
SRS - Wiring diagram ..................................... SRS-13
SRS Trouble diagnoses .................................... SRS-9
SSV/A - Wiring diagram ................................... AT-152
SSV/B - Wiring diagram ................................... AT-157
Stall Test ......................................................... CVT-43
Stall test (A/T) .................................................... AT-53
START - Wiring diagram ................................... SC-12
Starting system ................................................. SC-10
Steering linkage ................................................. PS-12
Steering wheel and column ........................ PS-6, PS-9
Steering wheel turning force ................................ PS-6
Step motor .................................... CVT-164, CVT-168
STM - Wiring diagram ................................... CVT-165
Stop lamp ................................................ LT-71, LT-87
Stop lamp switch ............................................. EC-488
STOP/L - Wiring diagram ................................... LT-71
STSIG - Wiring diagram .................................. CVT-73
Sun roof, electric ................................................ RF-10
Sunroof .................................................. RF-10, RF-22
Supplemental Restraint System ........................ SRS-4
Suspension ....................................................... MA-26
Swirl control valve ........................................... EC-592
Symbols and abbreviations ...................... GI-10, GI-23
Symptom matrix chart ....................................... EC-92
Synchronizer (M/T) ........................................... MT-18
System readiness test (SRT) code ................... EC-52
T
Tachometer ........................................................... DI-5
Tail lamp ............................................................ LT-87
TAIL/L - Wiring diagram ..................................... LT-78
TCM circuit diagram ........................................ CVT-42
TCM function ................................................... CVT-24
TCM inspection table ........................... AT-78, CVT-54
TCV - Wiring diagram ...................... AT-135, CVT-106
Telephone .......................................................... AV-49
Theft warning system - See Vehicle security (Theft warn-
ing) system ....................................................... BL-193
Thermo control amp ........................................ MTC-63
Thermostat ........................................................ CO-18
Three way catalyst function ............................ EC-334
Three way catalyst precautions ............................ GI-5
Throttle control motor relay ............................. EC-493
Throttle position sensor (TPS) .. EC-206, EC-302, EC-
460, EC-462, EC-526
Throttle valve closed position learning .............. EC-78
Tie-rod ................................................................ PS-12
Timing chain ...................................................... EM-37
TLID - Wiring diagram ...................................... BL-177
Torque converter installation .... AT-254, AT-369, CVT-
208
Torque convertor clutch solenoid valve CVT-105, CVT-
110
TPS1 - Wiring diagram .................................... EC-304
TPS2 - Wiring diagram .................................... EC-208
TPS3 - Wiring diagram .................................... EC-528
Transmission case (M/T) .................................. MT-17

MA-24
CHASSIS AND BODY MAINTENANCE
Revision: June 20062007 Versa
Balancing WheelsELS0022E
Adjust wheel balance using road wheel center.
CAUTION:

Be careful not to scratch the road wheel during removal.

Use clip-on type wheel balance weights only.
Wheel balance (Maximum allowable unbalance):
RotationELS0022F

Follow the maintenance schedule for tire rotation service inter-
vals. Refer to MA-7, "
PERIODIC MAINTENANCE" .

Do not include the T-type spare tire when rotating tires.
CAUTION:

When installing wheels, tighten them diagonally by divid-
ing the work two to three times in order to prevent the
wheels from developing any distortion.

Be careful not to tighten wheel nut at torque exceeding
the specification to prevent damage of disc rotor.
Checking Brake Fluid Level and LeaksELS0022G

If fluid level is extremely low, check brake system for leaks.
Checking Brake Lines and CablesELS0022H

Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
Maximum allowable unbalanceDynamic (At rim flange) Less than 5 g (0.18 oz) (one side)
Static (At rim flange) Less than 10 g (0.35 oz)
Wheel nut : 113 N·m (12 kg-m, 83 ft-lb)SM A82 9C
SBR4 51 D
SBR3 89 C

PS-4
PREPARATION
Revision: June 20062007 Versa
PREPARATIONPFP:00002
Special Service ToolsEGS0014S
The actual shapes of Kent-Moore tools may differ from those of special tools illustrated here.
Commercial Service ToolsEGS0014T
Tool number
(Kent-Moore No.)
Tool nameDescription
ST3127S000
(J-25742-1)
Preload gauge
(J-25765-A)
1. GG91030000
Torque wrench
2. HT62940000
(—)
Socket adapter (1/2")
3. HT62900000
(—)
Socket adapter (3/8")Inspecting rotating torque for steering column
assembly and pinion assembly
KV40107300
(—)
Boot Band crimping toolInstalling boot bands
KV48103400
(—)
Preload adapterInspecting of rotating torque for pinion assem-
bly
S-NT541
ZZA1229D
ZZA0824D
Tool number
Tool nameDescription
Spring gauge Inspecting steering wheel turning force and
power steering gear linkage
Power toolRemoving nuts and bolts
LST025
PBIC0190E

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
PS-5
C
D
E
F
H
I
J
K
L
MA
B
PS
Revision: June 20062007 Versa
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Trouble Shooting ChartEGS0014U
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
PS-14PS-14PS-6PS-6PS-6PS-10
PS-12
, PS-13PS-10PS-9PS-13
FA X-4, "
NVH Troubleshooting Chart
"
FSU-5, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
FA X-4, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED
PA R T S
Outer/Inner socket ball joint swinging torque
Outer/Inner socket ball joint end play
Steering wheel play
Steering gear pinion rotating torque
Improper steering wheel
Improper installation or looseness of tilt lock lever
Mounting loosenesss
Steering column deformation or damage
Improper installation or looseness of steering column
Steering linkage looseness
WHEEL HUB
SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
SymptomNoise××× × ××××× ×
Shake××× ××××× ×
Vibration××××× ××× ×
Shimmy××× × ×××× ×
Shudder× × ×××× ×