brake fluid NISSAN VERSA 2006 Workshop Service Owner's Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2006, Model line: VERSA, Model: NISSAN VERSA 2006Pages: 2896, PDF Size: 64.73 MB
Page 88 of 2896
TROUBLE DIAGNOSIS
AT-75
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Revision: June 20062007 Versa
OthersVehicle moves when
changing into “P”
position or parking
gear does not disen-
gage when shifted out
of “P” position.ON vehicle 1. Control cable adjustmentAT- 2 3 3
OFF vehicle 2. Parking componentsAT- 2 5 7
Vehicle runs in “N”
position.
AT- 2 0 1
ON vehicle 1. Control cable adjustmentAT- 2 3 3
OFF vehicle2. Forward clutchAT- 3 2 03. Reverse clutchAT- 3 0 9
4. Overrun clutchAT- 3 2 0
Vehicle braked when
shifting into “R” posi-
tion.ON vehicle1. A/T fluid levelAT- 1 6
2. Control cable adjustmentAT- 2 3 3
3. Line pressure testAT- 5 6
4. Line pressure solenoid valveAT- 1 4 5
5. Control valve assemblyAT- 2 4 2
OFF vehicle6. High clutchAT- 3 1 47. Brake band AT- 3 4 3
8. Forward clutchAT- 3 2 0
9. Overrun clutchAT- 3 2 0
Excessive creep. ON vehicle 1. Engine idling speedEC-75
Engine stops when
shifting lever into “R”,
“D”, “2” and “1” posi-
tions.ON vehicle1. Engine idling speedEC-752. A/T fluid levelAT- 1 6
3. Torque converter clutch solenoid valveAT- 1 3 4
4. Control valve assemblyAT- 2 4 2
OFF vehicle 5. Torque converterAT- 2 6 8
Vehicle braked by
gear change from D
1
to D
2 .ON vehicle 1. A/T fluid levelAT- 1 6OFF vehicle2. Reverse clutchAT- 3 0 93. Low & reverse brakeAT- 3 2 7
4. High clutchAT- 3 1 4
5. Low one-way clutchAT- 2 6 8
Vehicle braked by
gear change from D
2
to D
3 .ON vehicle 1. A/T fluid levelAT- 1 6OFF vehicle 2. Brake bandAT- 3 4 3
Vehicle braked by
gear change from D
3
to D
4 .ON vehicle 1. A/T fluid levelAT- 1 6OFF vehicle2. Overrun clutchAT- 3 2 03. Forward one-way clutchAT- 3 3 2
4. Reverse clutchAT- 3 0 9
Items Symptom Condition Diagnostic item Reference page
Page 89 of 2896
AT-76
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
OthersMaximum speed not
attained. Poor accel-
eration.ON vehicle1. A/T fluid levelAT- 1 6
2. PNP switch adjustmentAT- 2 4 6
3. Overdrive control switchAT- 1 8 6
4. Accelerator pedal position sensorEC-532
5. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 1 0 7, AT- 1 6 6
6. Shift solenoid valve AAT- 1 5 1
7. Shift solenoid valve BAT- 1 5 6
8. Control valve assemblyAT- 2 4 2
OFF vehicle9. Reverse clutchAT- 3 0 9
10. High clutchAT- 3 1 4
11. Brake bandAT- 3 4 3
12. Low & reverse brakeAT- 3 2 7
13. Oil pumpAT- 2 8 9
14. Torque converterAT- 2 6 8
Transaxle noise in
“D”, “2”, “1” and “R”
positions.ON vehicle 1. A/T fluid levelAT- 1 6
OFF vehicle 2. Torque converterAT- 2 6 8
Engine brake does
not operate in “1”
position.ON vehicle1. PNP switch adjustmentAT- 2 4 6
2. Control cable adjustmentAT- 2 3 3
3. Vehicle speed sensor·A/T (Revolution sensor)
and vehicle speed sensor·MTRAT- 1 0 7, AT- 1 6 6
4. Control valve assemblyAT- 2 4 2
5. Overrun clutch solenoid valveAT- 1 6 1
OFF vehicle6. Overrun clutchAT- 3 2 07. Low & reverse brakeAT- 3 2 7
Transaxle overheats.ON vehicle1. A/T fluid levelAT- 1 6
2. Engine idling speedEC-75
3. Accelerator pedal position sensorEC-532
4. Line pressure testAT- 5 6
5. Line pressure solenoid valveAT- 1 4 5
6. Control valve assemblyAT- 2 4 2
OFF vehicle7. Oil pumpAT- 2 8 9
8. Reverse clutchAT- 3 0 9
9. High clutchAT- 3 1 4
10. Brake bandAT- 3 4 3
11. Forward clutchAT- 3 2 0
12. Overrun clutchAT- 3 2 0
13. Low & reverse brakeAT- 3 2 7
14. Torque converterAT- 2 6 8
Items Symptom Condition Diagnostic item Reference page
Page 90 of 2896
TROUBLE DIAGNOSIS
AT-77
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AT
Revision: June 20062007 Versa
OthersATF shoots out during
operation.
White smoke emitted
from exhaust pipe
during operation.ON vehicle 1. A/T fluid levelAT- 1 6
OFF vehicle2. Reverse clutchAT- 3 0 9
3. High clutchAT- 3 1 4
4. Brake bandAT- 3 4 3
5. Forward clutchAT- 3 2 0
6. Overrun clutchAT- 3 2 0
7. Low & reverse brakeAT- 3 2 7
Unusual smell at A/T
fluid charging pipe.ON vehicle 1. A/T fluid levelAT- 1 6
OFF vehicle2. Torque converterAT- 2 6 8
3. Oil pumpAT- 2 8 9
4. Reverse clutchAT- 3 0 9
5. High clutchAT- 3 1 4
6. Brake bandAT- 3 4 3
7. Forward clutchAT- 3 2 0
8. Overrun clutchAT- 3 2 0
9. Low & reverse brakeAT- 3 2 7
Items Symptom Condition Diagnostic item Reference page
Page 217 of 2896
AT-204
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: June 20062007 Versa
3. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-242, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Valves to control line pressure (Pressure regulator valve, pressure modifier valve, pilot valve and pilot fil-
ter)
–Line pressure solenoid valve
3. Disassemble A/T. Refer to AT-268, "
Disassembly" .
4. Check the following item:
–Oil pump assembly. Refer to AT-289, "Oil Pump" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4. CHECK STALL REVOLUTION
Check stall revolution with selector lever in “1” and “R” positions. Refer to AT-53, "
STALL TEST" .
OK or NG
OK >> GO TO 6.
OK in “1” position, NG in “R” position>> GO TO 5.
NG in both “1” and “R” positions>> GO TO 7.
5. DETECT MALFUNCTIONING ITEM
1. Disassemble A/T. Refer to AT-268, "
Disassembly" .
2. Check the following items:
–Low & reverse brake assembly. Refer to AT-327, "Low & Reverse Brake" .
–Reverse clutch assembly. Refer to AT-309, "Reverse Clutch" .
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-257, "
Components" .
2. Check A/T fluid condition. Refer to AT- 5 3 , "
Fluid Condition Check" .
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7. DETECT MALFUNCTIONING ITEM
1. Disassemble A/T. Refer to AT-268, "
Disassembly" .
2. Check the following items:
–Reverse clutch assembly. Refer to AT-309, "Reverse Clutch" .
–High clutch assembly. Refer to AT-314, "High Clutch" .
–Low & reverse brake assembly. Refer to AT-327, "Low & Reverse Brake" .
–Forward clutch assembly. Refer to AT- 3 2 0 , "Forward and Overrun Clutches" .
–Overrun clutch assembly. Refer to AT-320, "Forward and Overrun Clutches" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
Page 222 of 2896
TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-209
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3. CHECK VEHICLE SPEED SENSOR·A/T AND VEHICLE SPEED SENSOR·MTR CIRCUIT
Check vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuit. Refer to AT-107,
"DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" and AT-166, "DTC VEHICLE
SPEED SENSOR MTR" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR
circuits.
4. CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-532, "
DTC P2138 APP SENSOR" .
OK or NG
OK >> GO TO 5.
NG >> Repair or replace accelerator pedal position sensor.
5. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-257, "
Components" .
2. Check A/T fluid condition. Refer to AT-53, "
Fluid Condition Check" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING ITEM
1. Remove control valve. Refer to AT-242, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Shift valve A
–Shift valve B
–Shift solenoid valve A
–Shift solenoid valve B
–Pilot valve
–Pilot filter
3. Disassemble A/T. Refer to AT- 2 6 8 , "
Disassembly" .
4. Check the following items:
–Servo piston assembly
–Brake band
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
Page 239 of 2896
AT-226
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: June 20062007 Versa
5. CHECK A/T POSITION
Check A/T position. Refer to AT-234, "
Checking of A/T Position" .
OK or NG
OK >> GO TO 6.
NG >> Adjust A/T position. Refer to AT- 2 3 3 , "
Adjustment of A/T Position" .
6. CHECK VEHICLE SPEED SENSOR·A/T AND VEHICLE SPEED SENSOR·MTR CIRCUIT
Check vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuit. Refer to AT-107,
"DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" and/or AT-166, "DTC VEHICLE
SPEED SENSOR MTR" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace vehicle speed sensor·A/T (revolution sensor) and/or vehicle speed sensor·MTR
circuits.
7. CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-532, "
DTC P2138 APP SENSOR" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace accelerator pedal position sensor.
8. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-257, "
Components" .
2. Check A/T fluid condition. Refer to AT- 5 3 , "
Fluid Condition Check" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
9. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-242, "
Control Valve Assembly and Accumulators" .
2. Check the following.
–Shift valve A
–Overrun clutch solenoid valve
3. Disassemble A/T. Refer to AT-268, "
Disassembly" .
4. Check the following.
–Overrun clutch assembly. Refer to AT-320, "Forward and Overrun Clutches" .
–Low & reverse brake assembly. Refer to AT-327, "Low & Reverse Brake" .
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts.
10. CHECK SYMPTOM
Check again. Refer to AT-65, "
Cruise Test — Part 3" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 11.
Page 784 of 2896
BR-1
BRAKE SYSTEM
F BRAKES
CONTENTS
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SECTION BR
A
B
BR
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Brake System .................................. 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
BRAKE PEDAL .......................................................... 6
Inspection and Adjustment ....................................... 6
PLAY AND CLEARANCE BETWEEN BRAKE
PEDAL AND FLOOR PANEL WITH PEDAL
DEPRESSED ........................................................ 6
ADJUSTMENT ...................................................... 7
Removal and Installation .......................................... 7
COMPONENTS .................................................... 7
REMOVAL ............................................................. 8
INSPECTION AFTER REMOVAL ......................... 8
INSTALLATION ..................................................... 8
BRAKE FLUID ............................................................ 9
On-board Inspection ................................................. 9
CHECKING BRAKE FLUID LEVEL ...................... 9
Drain and Refill ......................................................... 9
Bleeding Brake System .......................................... 10
BRAKE TUBE AND HOSE ........................................11
Hydraulic Circuit ......................................................11
Front Brake Tube and Hose ................................... 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Rear Brake Tube and Hose .................................... 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Inspection After Installation .................................... 12
BRAKE MASTER CYLINDER .................................. 14
On-Board Inspection .............................................. 14
LEAK INSPECTION ............................................ 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14INSTALLATION ................................................... 14
Disassembly and Assembly .................................... 15
COMPONENTS ................................................... 15
DISASSEMBLY ................................................... 15
INSPECTION AFTER DISASSEMBLY ................ 16
ASSEMBLY ......................................................... 16
BRAKE BOOSTER ................................................... 19
On-board Inspection ............................................... 19
OPERATING CHECK .......................................... 19
AIRTIGHT CHECK .............................................. 19
Removal and Installation ........................................ 20
COMPONENTS ................................................... 20
REMOVAL ........................................................... 20
INSTALLATION ................................................... 21
VACUUM LINES ....................................................... 22
Component ............................................................. 22
Removal and Installation ........................................ 22
Inspection ............................................................... 22
VISUAL INSPECTION ......................................... 22
CHECK VALVE INSPECTION ............................. 23
FRONT DISC BRAKE ............................................... 24
On-board Inspection ............................................... 24
PAD WEAR INSPECTION ................................... 24
Components ........................................................... 24
Removal and Installation of Brake Pad .................. 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
Removal and Installation of Brake Caliper Assembly
... 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
Disassembly and Assembly of Brake Caliper
Assembly ................................................................ 26
DISASSEMBLY ................................................... 26
INSPECTION AFTER DISASSEMBLY ................ 27
ASSEMBLY ......................................................... 27
DISC ROTOR INSPECTION ............................... 28
Brake Burnishing Procedure ................................... 29
REAR DRUM BRAKE ............................................... 30
Components ........................................................... 30
Page 786 of 2896
PRECAUTIONS
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EFS006NT
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WA RN ING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemEFS006J2
Refill using recommended brake fluid. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" .
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted surface of body. If brake fluid is splashed on painted sur-
faces of body immediately wipe it off with cloth and then wash it away with water.
To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use new brake fluid.
Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
Use a flare nut wrench when removing a brake tube and use a
flare nut torque wrench when installing a brake tube.
When installing brake tubes and hoses, be sure to check torque.
Before working, turn ignition switch OFF and disconnect con-
nectors of ABS actuator and electric unit (control unit) or the bat-
tery cable from the negative terminal.
Burnish the new braking surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage. Refer toBR-29, "
Brake Burnishing
Procedure" .SBR6 86 C
Page 792 of 2896
BRAKE FLUID
BR-9
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Revision: June 20062007 Versa
BRAKE FLUIDPFP:KN100
On-board InspectionEFS006J8
CHECKING BRAKE FLUID LEVEL
Make sure the fluid level in the reservoir tank is within the stan-
dard (between MAX and MIN lines).
Visually check around the reservoir tank for fluid leakage.
If fluid level is excessively low, check brake system for fluid leak-
age.
Release parking brake lever and see if brake warning lamp goes
off. If not, check brake system for fluid leakage.
Drain and RefillEFS006J9
CAUTION:
Refill using recommended brake fluid. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, immediately wipe them with cloth and wash it away with water.
Before working, disconnect connectors of ABS actuator and electric unit (control unit) or battery
cable from the negative terminal.
1. Connect a vinyl tube to bleed valve.
2. Depress the brake pedal, loosen the bleed valve, and gradually
remove the brake fluid.
3. Clean inside of reservoir tank, and refill with new brake fluid.
4. Loosen bleed valve, depress brake pedal slowly to full stroke
and then release it. Repeat the procedure every 2 or 3 seconds
until the new brake fluid comes out, then close the bleed valve
while depressing the brake pedal. Repeat the same procedure
for each wheel.
5. Bleed air. Refer to BR-10, "
Bleeding Brake System" .
SFIA3067E
WFIA0512E
WFIA0513E
Page 793 of 2896
BR-10
BRAKE FLUID
Revision: June 20062007 Versa
Bleeding Brake SystemEFS006JA
CAUTION:
While bleeding, pay attention to master cylinder fluid level.
Before working, disconnect connectors of ABS actuator and electric unit (control unit) or the bat-
tery cable from the negative terminal.
1. Connect a vinyl tube to the rear right bleed valve.
2. Fully depress brake pedal 4 to 5 times.
3. With brake pedal depressed, loosen bleed valve to let the air out, and then tighten it immediately.
4. Repeat steps 2, 3 until no more air comes out.
5. Tighten bleed valve to specified torque. Refer to BR-24, "
Components" (front disc brake), BR-30, "Com-
ponents" (rear drum brake).
6. Following the steps 1 to 5 above, with master cylinder reservoir tank filled at least half way, bleed air from
the rear right, front left, rear left, and front right brake, in that order.