instrument panel NISSAN VERSA 2006 Workshop Service Owner's Manual
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CVT-192
SHIFT CONTROL SYSTEM
Revision: June 20062007 Versa
CONTROL CABLE COMPONENTS
Refer to the figure below for control cable removal and installation procedure.
REMOVAL
CAUTION:
Make sure that parking brake is applied before removal and installation.
1. Place the selector lever in the “N” position.
2. Remove the center console assembly. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
3. Disconnect the CVT device harness connector (1).
4. Remove the key interlock cable from the control device assem-
bly. Refer to CVT-202, "
Removal and Installation" .
5. Remove the bolts (A) from the control device assembly (1).
6. Remove exhaust front tube, center muffler and heat plates.
Refer to EM-21, "
EXHAUST MANIFOLD" .
1. Selector lever knob 2. Control device assembly 3. Lock plate
4. Bracket 5. Control cable 6. Bracket
7. Lock plate 8. Bracket 9. Transaxle assembly
A. Floor
WCIA0639E
SCIA6965E
WCIA0609E
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CVT-202
KEY INTERLOCK CABLE
Revision: June 20062007 Versa
KEY INTERLOCK CABLEPFP:34908
Removal and InstallationUCS006XR
COMPONENTS
REMOVAL
Refer to the figure for key interlock cable removal procedure.
CAUTION:
Make sure that parking brake is applied before removal/installation.
1. Place the selector lever in the “N” position.
2. Remove the selector lever knob. Refer to CVT-195, "
Selector Lever Knob Removal and Installation" .
3. Remove the center console assembly. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
1. Key interlock cable 2. Key cylinder 3. Control device assembly
A. Lock plate B. Holder C. Clip
D. Slider E. Key interlock rod F. Adjust holder
G. Casing cap
WCIA0621E
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KEY INTERLOCK CABLE
CVT-203
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CVT
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4. Slide the slider (A) toward the casing cap (B) while pressing tabs
(C) on the slider to separate the slider (A) from the adjust holder
(D).
5. Remove the casing cap (B) from the cable bracket on the control
device assembly.
6. Remove the key interlock cable from the key interlock rod (E).
7. Remove steering column cover (upper and lower) and instru-
ment lower finisher. Refer to IP-10, "
INSTRUMENT PANEL
ASSEMBLY" .
8. Pull out the lock plate (A) from the holder (B).
9. Remove the key interlock cable (1) from the key cylinder (2).
10. Remove the clip (A), and then remove the key interlock cable
(1).
INSTALLATION
CAUTION:
Install key interlock cable in such a way that it will not be damaged by sharp bends, twists or inter-
ference with adjacent parts.
After installing key interlock cable to control device assembly, make sure that casing cap and
bracket are firmly secured in their positions.
1. Place the selector lever in the “P” position.
2. Turn ignition switch to “ACC” or “ON” position.
3. Set the key interlock cable (1) to the key cylinder (2).
4. Install the lock plate (A) to the holder (B).
5. Turn ignition switch to “LOCK” position.
SCIA6975E
SCIA6976E
SCIA6973E
SCIA6976E
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CVT-204
KEY INTERLOCK CABLE
Revision: June 20062007 Versa
6. Temporarily install the adjust holder (A) to the key interlock rod
(B).
7. Install the casing cap (C) to the cable bracket (D) on the control
device assembly.
CAUTION:
Do not bend or twist key interlock cable excessively
when installing.
After installing key interlock cable to cable bracket (D) on
control device assembly, make sure casing caps (C) is
firmly secured in cable bracket (D) on control device
assembly.
If casing cap (C) is loose [less than 39.2 N (4.0 kg, 8.8 lb) removing force], replace key interlock
cable.
8. Slide the slider (A) toward the key interlock rod (D) while press-
ing the pull lock (B) down to securely connect the adjust holder
(C) with the key interlock rod (D).
CAUTION:
Do not press tabs when holding slider (A).
Do not apply any side to side force to key interlock rod
(D) when sliding slider (A).
9. Secure the key interlock cable (1) with the clip (A).
10. Install steering column cover (upper and lower) and instrument
lower finisher. Refer to IP-10, "
INSTRUMENT PANEL ASSEM-
BLY" .
11. Install the center console assembly. Refer to IP-10, "
INSTRU-
MENT PANEL ASSEMBLY" .
12. Install the selector lever knob. Refer to CVT-195, "
Selector
Lever Knob Removal and Installation" .
13. Check shift lock system. Refer to CVT-197, "
Description" .
SCIA6188E
SCIA6978E
SCIA6973E
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-47
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ON BOARD DIAGNOSTIC (OBD) SYSTEMPFP:00028
IntroductionUBS00QBF
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
The above information can be checked using procedures listed in the table below.
×: Applicable —: Not applicable
*: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode.
(Refer to EC-91, "
Fail-Safe Chart" .)
Two Trip Detection LogicUBS00QBG
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by MIL lighting up when there is
malfunction on engine control system.
Emission-related diagnostic information Diagnostic service
Diagnostic Trouble Code (DTC) Service $03 of SAE J1979
Freeze Frame data Service $02 of SAE J1979
System Readiness Test (SRT) code Service $01 of SAE J1979
1st Trip Diagnostic Trouble Code (1st Trip DTC) Service $07 of SAE J1979
1st Trip Freeze Frame data
Test values and Test limits Service $06 of SAE J1979
Calibration ID Service $09 of SAE J1979
DTC 1st trip DTCFreeze Frame
data1st trip Freeze
Frame dataSRT code SRT status Test value
CONSULT-II××××××—
GST×× ×—×××
ECM××*———×—
ItemsMIL DTC 1st trip DTC
1st trip 2nd trip
1st trip
displaying2nd trip
displaying1st trip
displaying2nd trip
display-
ing BlinkingLighting
upBlinkingLighting
up
Misfire (Possible three way cata-
lyst damage) — DTC: P0300 -
P0304 is being detected×———— —×—
Misfire (Possible three way cata-
lyst damage) — DTC: P0300 -
P0304 is being detected——×——×——
One trip detection diagnoses
(Refer to EC-48, "
EMISSION-
RELATED DIAGNOSTIC INFOR-
MATION ITEMS" .)—×——×———
Except above — — —×—××—
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-61
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EC
Revision: June 20062007 Versa
With GST
The emission related diagnostic information in the ECM can be erased by selecting Service $04 with GST.
NOTE:
If the DTC is not for A/T or CVT related items (see EC-8, "
INDEX FOR DTC" ), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once.
Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Perform AT- 4 1 , "
HOW TO ERASE DTC (WITH GST)" or CVT-32, "HOW TO ERASE DTC (WITH GST)"
(The DTC in the TCM will be erased.)
3. Select Service $04 with GST (Generic Scan Tool).
No Tools
NOTE:
If the DTC is not for A/T or CVT related items (see EC-8, "
INDEX FOR DTC" ), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once.
Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Perform AT-42, "
HOW TO ERASE DTC (NO TOOLS)" or CVT-31, "HOW TO ERASE DTC" . (The DTC in
the TCM will be erased.)
3. Change the diagnostic test mode from Mode II to Mode I by depressing the accelerator pedal.
Refer to EC-62, "
HOW TO SWITCH DIAGNOSTIC TEST MODE" .
If the battery is disconnected, the emission-related diagnostic information will be lost within 24
hours.
The following data are cleared when the ECM memory is erased.
–Diagnostic trouble codes
–1st trip diagnostic trouble codes
–Freeze frame data
–1st trip freeze frame data
–System readiness test (SRT) codes
–Test values
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures.
Malfunction Indicator Lamp (MIL)UBS00QBI
DESCRIPTION
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON with-
out the engine running. This is a bulb check.
If the MIL does not light up, refer to DI-24, "
WAR NI NG L AMPS"
or see EC-592, "MIL AND DATA LINK CONNECTOR" .
2. When the engine is started, the MIL should go off.
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
SEF 2 17 U
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-63
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EC
Revision: June 20062007 Versa
4. Fully release the accelerator pedal.
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results).
Refer to EC-62, "
How to Set Diagnostic Test Mode II (Self-diagnostic Results)" .
2. Fully depress the accelerator pedal and keep it for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK
In this mode, the MIL on the instrument panel should stay ON. If it remains OFF, check the bulb.
Refer to DI-24, "
WARNING LAMPS" or EC-592, "MIL AND DATA LINK CONNECTOR" .
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
These DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)
PBIB0092E
MIL Condition
ON When the malfunction is detected.
OFF No malfunction
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EI-1
EXTERIOR & INTERIOR
I BODY
CONTENTS
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SECTION EI
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Revision: June 20062007 Versa PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions .............................................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ...... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
OVERHEAD CONSOLE (FRONT AND REAR) ..... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
CLIP AND FASTENER ..............................................11
Description ..............................................................11
FRONT BUMPER ..................................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
REAR BUMPER ....................................................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 18
INSTALLATION ................................................... 18FRONT GRILLE ........................................................ 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 19
COWL TOP ............................................................... 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSTALLATION ................................................... 21
FENDER PROTECTOR ............................................ 22
Components ........................................................... 22
Removal and Installation ........................................ 22
FRONT FENDER PROTECTOR ......................... 22
REAR FENDER PROTECTOR ........................... 22
ROOF SIDE MOLDING ............................................. 23
Removal and Installation ........................................ 23
REMOVAL ........................................................... 23
INSTALLATION ................................................... 23
DOOR OUTSIDE MOLDING ..................................... 24
Components ........................................................... 24
Removal and Installation ........................................ 24
FRONT DOOR OUTSIDE MOLDING .................. 24
REAR DOOR OUTSIDE MOLDING .................... 25
REAR DOOR CORNER COVER ........................ 25
CENTER MUD GUARD ............................................ 26
Removal and Installation ........................................ 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
DOOR FINISHER ...................................................... 27
Removal and Installation ........................................ 27
FRONT DOOR .................................................... 27
REAR DOOR ....................................................... 29
BACK DOOR TRIM ................................................... 31
Removal and Installation ........................................ 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
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SQUEAK AND RATTLE TROUBLE DIAGNOSIS
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73982-9E000: 45 mm (1.77 in) thick, 50 x 50 mm (1.97 x 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50 x 50
mm (1.97 x 1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 x 50 mm (1.18 x 1.97 in)
FELT CLOTH TAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 x 25 mm (0.59 x 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS009AB
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicone spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Page 1805 of 2896
EI-40
HEADLINING
Revision: June 20062007 Versa
REMOVAL
1. Remove the negative and positive battery cables.
2. Remove front seat assembly RH/LH. Refer to SE-12, "
Removal and Installation" .
3. Remove rear seat cushion and rear seatback. Refer to SE-15, "
Removal and Installation" .
4. Remove front seat belt shoulder anchor RH/LH. Refer to SB-3, "
Removal and Installation of Front Seat
Belt" .
5. Remove center console body assembly. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
6. Remove front pillar garnish RH/LH. Refer to EI-33, "
FRONT PILLAR GARNISH" .
7. Remove antenna feeder cable clip, then disconnect antenna
feeder cable connector.
8. Remove front and rear kicking plate inner RH/LH, center pillar lower garnish, center pillar upper garnish,
front and rear body side welt RH/LH. Refer to EI-32, "
Removal and Installation" .
WAR NIN G:
Do not reuse center pillar upper garnish if removed.
9. Remove back door weatherstrip. Refer to EI-31, "
BACK DOOR TRIM" .
10. Release the clips using a suitable tool, then remove the front
and rear assist grips.
11. Remove the sunvisor caps and screws, then remove sunvisor RH/LH.
12. Remove sunvisor holders RH/LH by rotating 45 degrees, then
pulling outward.
1. Headlining 2. Assist grip 3. Sunvisor
4. Cap 5. Sunvisor holder 6. Roof console retainer
7. Roof console/map lamp assembly 8. Antenna feeder cable 9. Room lamp
10. Dual lock fastener 11. Room lamp harness 12. Insulator
13. Finisher A. With sunroof B. Without sunroof
Metal clip Clip C103⇐Vehicle front
PIIB2583J
PIIB2584J
PIIB3982J