tow NISSAN VERSA 2006 Workshop Service Owner's Manual

DI-22
COMBINATION METERS
Revision: June 20062007 Versa
Fuel Gauge Fluctuates, Indicates Wrong Value, or VariesEKS00I0K
1. CHECK FUEL GAUGE FLUCTUATION
Test drive vehicle to see if gauge fluctuates only during driving or at the instant of stopping.
Does the indication value vary only during driving or at the at the instant of stopping?
YES >> The pointer fluctuation may be caused by fuel level change in the fuel tank. Condition is normal.
NO >> Ask the customer about the situation when the symptom occurs in detail, and perform the trouble
diagnosis.
Fuel Gauge Does Not Move to Full positionEKS00I0L
1. OBSERVE FUEL GAUGE
Does it take a long time for the pointer to move to FULL position?
YES or NO
YES >> GO TO 2.
NO >> GO TO 3.
2. IDENTIFY FUELING CONDITION
Was the vehicle fueled with the ignition switch ON?
YES or NO
YES >> Be sure to fuel the vehicle with the ignition switch OFF. Otherwise, it will take a long time to move
to FULL position because of the characteristic of the fuel gauge.
NO >> GO TO 3.
3. OBSERVE VEHICLE POSITION
Is the vehicle parked on an incline?
YES or NO
YES >> Check the fuel level indication with vehicle on a level surface.
NO >> GO TO 4.
4. OBSERVE FUEL GAUGE POINTER
During driving, does the fuel gauge pointer move gradually toward EMPTY position?
YES or NO
YES >> Check the components. Refer to DI-23, "FUEL LEVEL SENSOR UNIT CHECK" .
NO >> The float arm may interfere or bind with any of the components in the fuel tank.
DTC [U1000] CAN Communication CircuitEKS00IAR
Symptom: Display CAN COMM CIRC [U1000] at the result of self-diagnosis for combination meter.
1. CHECK CAN COMMUNICATION
1. Select "SELF-DIAG RESULTS" mode for "METER" with CONSULT-II.
2. Print out CONSULT-II screen.
>> Go to "CAN SYSTEM". Refer to LAN-44, "
TROUBLE DIAGNOSIS" .

EM-44Revision: June 2006
TIMING CHAIN
2007 Versa
7. Install the timing chain tension guide (3) and the timing chain
slack guide (2).
8. Install timing chain tensioner (1).

Fix the plunger at the most compressed position using a stop-
per pin (A), and then install it.

Securely pull out the stopper pin after installing the timing
chain tensioner.
9. Check matching mark position of timing chain and each sprocket again.
10. Apply new engine oil to new front oil seal joint surface.
11. Using a suitable tool install front oil seal so that each seal lip is oriented as shown.

Press-fit front oil seal until it is flush with front end surface of
front cover as shown below with a suitable tool.
CAUTION:

Be careful not to damage front cover and crankshaft.

Press-fit oil seal straight to avoid causing burrs or tilting.

Never touch grease applied onto oil seal lip.
12. Install new O-ring to cylinder block.
1 : Timing chain
PBIC3166J
PBIC3165J
A : Dust seal lip
B: Oil seal lip
: Engine front
: Engine rear
Within 0.3 mm (0.012 in) toward engine front
Within 0.5 mm (0.020 in) toward engine rear
PBIC3485J

EM-60Revision: June 2006
OIL SEAL
2007 Versa
Removal and Installation of Front Oil SealEBS00T6I
REMOVAL
1. Remove the following parts.

Front fender protector (RH); Refer to EI-22, "FENDER PROTECTOR" .

Drive belt; Refer to EM-13, "Components" .

Crankshaft pulley; Refer to EM-37, "Components" .
2. Remove front oil seal using a suitable tool.
CAUTION:
Be careful not to damage front cover and crankshaft.
INSTALLATION
1. Apply new engine oil to new front oil seal joint surface and seal lip.
2. Install front oil seal so that each seal lip is oriented as shown in
the figure.

Install front oil seal (2) using a suitable tool with outer diame-
ter 57 mm (2.24 in) and inner diameter 45 mm (1.77 in) (A) to
the dimension as shown.
CAUTION:

Be careful not to damage front cover and crankshaft.

Press-fit oil seal straight to avoid causing burrs or tilt-
ing.

Do not touch grease applied on oil seal lip.
3. Installation of the remaining components is in the reverse order of removal.
A : Dust seal lip
B: Oil seal lip
: Engine outside
: Engine inside
PBIC3485J
Within 0.3 mm (0.012 in) toward engine front
Within 0.5 mm (0.020 in) toward engine rear
PBIC3729E

EM-82Revision: June 2006
CYLINDER BLOCK
2007 Versa
5. Install the main bearings paying attention to the direction.
CAUTION:

Before installing main bearings, apply new engine oil to the bearing surface (inside). Do not
apply new engine oil to the back surface, but thoroughly clean it.

When installing, align main bearing to the center position of cylinder block and main bearing
cap.

The difference (A) between main bearing upper (1) and
main bearing lower (3) should be 0.85 mm (0.033 in) or
less when installing.

Ensure the oil holes on cylinder block and oil holes (A)
on the main bearings (1) are aligned.
6. Install signal plate to crankshaft if removed.
7. Set the signal plate with the flange facing toward the counter weight side (engine front side) to the crank-
shaft rear surface.
8. Apply new engine oil to threads and seat surfaces of bolts.
9. Position crankshaft (2) and signal plate (1) using a dowel pin
(service part), and tighten bolts in numerical order as shown.
NOTE:
Dowel pin of crankshaft and signal plate is provided as a set for
each.
10. Tighten bolts in numerical order as shown.
11. Remove dowel pin. (service parts)
CAUTION:
Be sure to remove dowel pin.
12. Install crankshaft to cylinder block.

While turning crankshaft by hand, make sure that it turns smoothly.
2 : Cylinder block
4 : Main bearing cap
PBIC3237J
PBIC3236J
A : Dowel pin hole
PBIC3238J

EM-86Revision: June 2006
CYLINDER BLOCK
2007 Versa
28. Install flywheel (M/T models) or drive plate (1) (A/T or CVT mod-
els).

Secure crankshaft using Tool. (A), and tighten bolts crosswise
over several times.
NOTE:
A/T model shown CVT and M/T similar.

Install pilot converter (1), drive plate (2) and reinforcement
plate (3) as shown (A/T or CVT models).

Using a suitable tool of 33 mm. (1.30 in) in diameter, press-fit
pilot converter into the end of crankshaft until it stops (A/T or
CVT models).
NOTE:
M/T models have no pilot converter and reinforcement plate.
29. Install knock sensor (1) with connector facing toward the rear of
engine.
CAUTION:

Never tighten bolts while holding the connector.

If any impact by dropping is applied to knock sensor,
replace it with a new one.
NOTE:

Make sure that there is no foreign material on the cylinder
block mating surface and the back surface of knock sensor.

Make sure that knock sensor does not interfere with other parts.
30. Install crankshaft position sensor (POS) and crankshaft position sensor (POS) cover.
CAUTION:

Avoid impacts such as a dropping.

Keep it away from metal particles.

Never place sensor in a location where it is exposed to magnetism.
31. Install oil filter (for intake valve timing control) (1) in the direction
shown.

Make sure that the oil filter does not protrude from the upper
surface of cylinder block (2) after installation.
32. Assemble in the reverse order of disassembly.Tool number : KV11105210 (J-44716)
PBIC3998E
A : Crankshaft rear end
B: R
PBIC4075E
A : Cylinder block left side
: Engine front
PBIC3246J
PBIC3260J

GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION GI
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for NATS (NISSAN ANTI-THEFT SYS-
TEM) ........................................................................ 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 3
OPERATION PROCEDURE ................................. 4
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 5
Precautions for Fuel (Unleaded Regular Gasoline
Recommended) ........................................................ 6
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 6
Precautions for Hoses .............................................. 6
HOSE REMOVAL AND INSTALLATION ............... 6
HOSE CLAMPING ................................................ 7
Precautions for Engine Oils ...................................... 7
HEALTH PROTECTION PRECAUTIONS ............. 7
Precautions for Air Conditioning ............................... 7
HOW TO USE THIS MANUAL ................................... 8
Description ............................................................... 8
Terms ....................................................................... 8
Units ......................................................................... 8
Contents ................................................................... 8
Relation between Illustrations and Descriptions ...... 9
Components ........................................................... 10
SYMBOLS ........................................................... 10
How to Follow Trouble Diagnoses ...........................11
DESCRIPTION .....................................................11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ................................................11
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................... 12
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................... 13
How to Read Wiring Diagrams ............................... 15
CONNECTOR SYMBOLS ................................... 15SAMPLE/WIRING DIAGRAM - EXAMPL - .......... 16
DESCRIPTION .................................................... 17
Abbreviations .......................................................... 23
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ......................................................................... 24
How to Check Terminal ........................................... 24
CONNECTOR AND TERMINAL PIN KIT ............ 24
HOW TO PROBE CONNECTORS ...................... 24
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................... 27
WORK FLOW ...................................................... 27
INCIDENT SIMULATION TESTS ........................ 27
CIRCUIT INSPECTION ....................................... 30
Control Units and Electrical Parts ........................... 35
PRECAUTIONS .................................................. 35
CONSULT-II CHECKING SYSTEM .......................... 37
Description .............................................................. 37
Function and System Application ........................... 37
Nickel Metal Hydride Battery Replacement ............ 38
Checking Equipment .............................................. 38
CONSULT-II Start Procedure .................................. 38
CONSULT-II Data Link Connector (DLC) Circuit .... 40
INSPECTION PROCEDURE .............................. 41
LIFTING POINT ......................................................... 42
Special Service Tools ............................................. 42
Garage Jack and Safety Stand and 2-Pole Lift ....... 42
Board-On Lift .......................................................... 43
TOW TRUCK TOWING ............................................. 44
Tow Truck Towing ................................................... 44
TOWING AN AUTOMATIC TRANSAXLE
MODEL WITH FOUR WHEELS ON GROUND ... 44
Vehicle Recovery (Freeing a Stuck Vehicle) ........... 44
TIGHTENING TORQUE OF STANDARD BOLTS .... 45
Tightening Torque Table ......................................... 45
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS ............................................................... 46
Recommended Chemical Products and Sealants ... 46
IDENTIFICATION INFORMATION ............................ 47
Model Variation ....................................................... 47
IDENTIFICATION NUMBER ................................ 48

GI-44
TOW TRUCK TOWING
Revision: June 20062007 Versa
TOW TRUCK TOWINGPFP:00000
To w Tr u c k To w i n gEAS00201
CAUTION:

All applicable local laws regarding the towing operation must be obeyed.

It is necessary to use proper towing equipment to avoid possible damage to the vehicle during
towing operation. Towing is in accordance with Towing Procedure Manual at dealer.

Always attach safety chains before towing.

When towing, make sure that the transmission, steering system and power train are in good order.
If any unit is damaged, dollies must be used.
NISSAN recommends that the vehicle be towed with the driving (front) wheels off the ground as illustrated.
TOWING AN AUTOMATIC TRANSAXLE MODEL WITH FOUR WHEELS ON GROUND
CAUTION:
Never tow an automatic transaxle model with four wheels on the ground as this may cause serious
and expensive damage to the transaxle.
Vehicle Recovery (Freeing a Stuck Vehicle)EAS00202

Tow chains or cables must be attached only to the main structural members of the vehicle.

Pulling devices should be routed so they do not touch any part of the suspension, steering, brake or cool-
ing systems.

Always pull the cable straight out from the front or rear of the vehicle. Never pull on the vehicle at an
angle.

Pulling devices such as ropes or canvas straps are not recommended for use in vehicle towing or recov-
ery.
WAR NIN G:

Do not spin the tires at high speed. This could cause them to explode and result in serious injury.
Parts of the vehicle could also overheat and be damaged.

Install removable recovery hook securely using wheel nut wrench.
PIIB6801E

GW-44
FRONT DOOR GLASS AND REGULATOR
Revision: June 20062007 Versa
6. While holding the door window, raise it at the rear end to pull the
glass out of the sash toward the outside of the door.
7. Remove the lower sash (rear) bolt, move the lower end portion
ahead of the door panel.(3) and pull out the insertion (2) of the
upper end from the door panel to remove the lower sash
(rear)(1).
8. Remove the lower sash (front) bolt and pull out the lower sash (front) just downward to remove it.
9. Remove the door glass run from the door panel.
Installation
Installation is in the reverse order of removal.
REGULATOR ASSEMBLY
Removal
1. Remove the front door finisher. Refer to EI-29, "REAR DOOR" .
2. Disconnect the harness connector of front speaker, and then remove sealing screen.
NOTE:
If sealing screen is reused, cut the butyl-tape so that a part of butyl-tape remains on the sealing screen.
3. If equipped, reconnect the power window switch electrical con-
nector. Operate the power window main switch to raise/lower
the door window until the door glass bolts can be seen.
4. Remove the door glass bolts.
SIIA1779J
PIIB6314E
PIIB2632J

GW-48
REAR DOOR GLASS AND REGULATOR
Revision: June 20062007 Versa
5. Pull out the partition glass in the direction as shown.
6. If equipped, operate the power window switch to raise/lower the
door window until the glass bolts can be seen.
NOTE:
Connect the harness connector to the power window switch.
7. Remove the rear door glass bolts.
8. Pull out the rear door glass toward the outside of the door to
remove.
9. Remove the door glass run from the door panel.
Installation
Installation is in the reverse order of removal.
REGULATOR ASSEMBLY
Removal
1. Remove and position aside the rear door finisher. Refer to EI-29, "REAR DOOR" .
2. Disconnect the harness connector of rear speaker.
3. Position aside the sealing screen.
NOTE:
If the sealing screen is reused, cut the butyl-tape so that a part of butyl-tape remains on the sealing screen.
4. If equipped, operate the power window switch to raise/lower the
door window until the glass bolts can be seen.
NOTE:
Connect the harness connector to the power window switch.
5. Remove the rear door glass bolts.
6. Raise up the door glass and hold with a suction lifter A.
PIIB2636J
PIIB2637J
PIIB2637J
PIIB3511J

HEADLAMP (FOR USA)
LT-25
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Revision: June 20062007 Versa
Bulb ReplacementEKS00IMH
CAUTION:
After installing bulb, be sure to install plastic cap and bulb socket securely to ensure watertightness.
HEADLAMP (HIGH/LOW)
1. Turn lighting switch OFF.
2. Remove the headlamp. Refer to LT- 2 5 , "
Removal and Installation" .
3. Remove back cover.
4. Unlock retaining spring and remove bulb from headlamp.
PARKING (CLEARANCE) LAMP
1. Turn lighting switch OFF.
2. Remove the headlamp. Refer to LT- 2 5 , "
Removal and Installation" .
3. Turn bulb socket counterclockwise and unlock it.
4. Remove bulb from its socket.
FRONT TURN SIGNAL LAMP
1. Turn lighting switch OFF.
2. Remove the headlamp. Refer to LT- 2 5 , "
Removal and Installation" .
3. Turn bulb socket counterclockwise and unlock it.
4. Remove bulb from its socket.
Removal and InstallationEKS00IMI
REMOVAL
1. Disconnect the negative battery terminal.
2. Remove front bumper fascia. Refer to EI-14, "
FRONT BUMPER" .
3. Remove headlamp bolts (A).
4. Pull headlamp (1) toward the vehicle front, disconnect connec-
tor, and remove headlamp.
INSTALLATION
Installation is in the reverse order of removal.

After installation, perform aiming adjustment. Refer to LT-23, "Aiming Adjustment" .
PKIC1223E