lock NISSAN VERSA 2006 Workshop Service Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2006, Model line: VERSA, Model: NISSAN VERSA 2006Pages: 2896, PDF Size: 64.73 MB
Page 2462 of 2896

MTC-50
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Insufficient CoolingEJS0057P
SYMPTOM: Insufficient cooling
INSPECTION FLOW
1. CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - TEMPERATURE DECREASE
1. Turn temperature control dial counterclockwise to maximum cold position.
2. Check for cold air at discharge air outlets.
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2. CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to MTC-33, "
Operational Check" .
Does another symptom exist?
YES >> Refer to MTC-24, "SYMPTOM TABLE" .
NO >> System OK.
3. CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4. CHECK COMPRESSOR DRIVE BELT TENSION
Check compressor belt tension. Refer to EM-13, "
Checking Drive Belts" .
OK or NG
OK >> GO TO 5.
NG >> Adjust or replace compressor belt. Refer to EM-13, "
Removal and Installation" .
5. CHECK AIR MIX DOOR CABLE
Check and verify air mix door cable operation. Refer to MTC-70, "
Air Mix Door Cable Adjustment" .
Does air mix door operate correctly?
YES >> GO TO 6.
NO >> Repair or replace as necessary.
6. CHECK COOLING FAN MOTOR OPERATION
Check and verify cooling fan motor for smooth operation. Refer to EC-443, "
System Description" .
Does cooling fan motor operate correctly?
YES >> GO TO 7.
NO >> Check cooling fan motor. Refer to EC-443, "
DTC P1217 ENGINE OVER TEMPERATURE" .
7. CHECK FOR EVAPORATOR FREEZE UP
Start engine and run A/C. Check for evaporator freeze up.
Does evaporator freeze up?
YES >> Perform performance test diagnoses. Refer to MTC-52, "PERFORMANCE TEST DIAGNOSIS" .
NO >> GO TO 8.
Page 2469 of 2896

TROUBLE DIAGNOSIS
MTC-57
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MTC
Revision: June 20062007 Versa
Low-pressure Side Sometimes Becomes Negative
Low-pressure Side Becomes Negative
Gauge indication Refrigerant cycle Probable cause Corrective action
Low-pressure side sometimes
becomes negative.
Air conditioning system
does not function and does
not cyclically cool the com-
partment air.
The system constantly func-
tions for a certain period of
time after compressor is
stopped and restarted.Refrigerant does not dis-
charge cyclically.
↓
Moisture is frozen at expan-
sion valve outlet and inlet.
↓
Water is mixed with refriger-
ant.
Drain water from refrigerant
or replace refrigerant.
Replace liquid tank.
AC354A
Gauge indication Refrigerant cycle Probable cause Corrective action
Low-pressure side becomes nega-
tive.
Liquid tank or front/rear side of
expansion valve’s pipe is
frosted or dewed.High-pressure side is closed
and refrigerant does not flow.
↓
Expansion valve or liquid tank
is frosted.Leave the system at rest until
no frost is present. Start it
again to check whether or not
the malfunction is caused by
water or foreign particles.
If water is the cause, initially
cooling is okay. Then the
water freezes causing a
blockage. Drain water from
refrigerant or replace refrig-
erant.
If due to foreign particles,
remove expansion valve
and remove the particles
with dry and compressed air
(not shop air).
If either of the above meth-
ods cannot correct the mal-
function, replace expansion
valve.
Replace liquid tank.
Check oil for contamination.
AC362A
Page 2470 of 2896

MTC-58
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Insufficient HeatingEJS0057Q
SYMPTOM: Insufficient heating
INSPECTION FLOW
1. CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - TEMPERATURE DECREASE
1. Turn temperature control dial clockwise to maximum heat position.
2. Check for hot air at discharge air outlets.
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2. CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to MTC-33, "
Operational Check" .
Does another symptom exist?
YES >> Refer to MTC-24, "SYMPTOM TABLE" .
NO >> System OK.
3. CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4. CHECK COOLANT SYSTEM
1. Check engine coolant level. Refer to CO-8, "
ENGINE COOLANT" .
2. Check hoses for leaks or kinks.
3. Check Radiator cap. Refer to CO-13, "
Checking Radiator Cap" .
OK or NG
OK >> GO TO 5.
NG >> Repair/replace as necessary.
5. CHECK AIR MIX DOOR CABLE
Check air mix door cable operation. Refer to MTC-70, "
Air Mix Door Cable Adjustment" .
OK or NG
YES >> GO TO 6.
NO >> Adjust or replace air mix door cable. Refer to MTC-70, "
Air Mix Door Cable Adjustment" .
6. CHECK AIR DUCTS
Check ducts for air leaks.
OK or NG
OK >> GO TO 7.
NG >> Repair air leaks.
7. CHECK HEATER HOSE TEMPERATURES
1. Start engine and warm it up to normal operating temperature.
2. Touch both the inlet and outlet heater hoses.
Is the inlet hose hot and the outlet hose warm? YES or NO
YES >> GO TO 8.
NO >> Both hoses warm: GO TO 9.
Page 2480 of 2896

MTC-68
BLOWER MOTOR
Revision: June 20062007 Versa
BLOWER MOTORPFP:27226
Removal and InstallationEJS00585
REMOVAL
1. Remove instrument panel and pad. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Remove side ventilator duct (right). Refer to MTC-77, "
Removal" .
3. Disconnect blower motor connector (1).
4. Push the flange holding hook (A) toward the blower motor (2),
then rotate the blower motor (2) clockwise and remove it from
the A/C unit assembly.
CAUTION:
When blower fan and blower motor are assembled, the bal-
ance is adjusted, do not disassemble to replace the individ-
ual parts.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Rotate the blower motor until the blower motor flange holding hook locks securely in A/C unit assem-
bly.
LJIA0199E
Page 2486 of 2896

MTC-74
AIR CONDITIONER FILTER
Revision: June 20062007 Versa
AIR CONDITIONER FILTERPFP:27277
Removal and InstallationEJS0058B
FUNCTION
The fresh air (A) and the recirculated air (B) drawn inside the pas-
senger compartment by the blower fan (1) is kept clean (C) on either
mode by the air conditioner filter (2), located before the evaporator
(3), in the A/C unit assembly.
REPLACEMENT TIMING
Replace the air conditioner filter according to the maintenance schedules. Refer to MA-7, "PERIODIC MAIN-
TENANCE" .
NOTE:
The air conditioner filter caution label is located inside the glove box door.
REPLACEMENT PROCEDURES
1. Remove the glove box assembly. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Compress the air conditioner filter (1) downward while sliding it
to the RH side of the vehicle to release the upper pawl.
3. Move the bottom of air conditioner filter (1) upward as shown to
release the bottom tab, then remove it.
4. Replace the air conditioner filter with new one and install the new filter in the A/C unit assembly.
CAUTION:
Make sure that the air conditioner filter lower tab is fully seated, and that the air conditioner upper
pawl is locked into place securing the new filter into the A/C unit assembly.
5. Install the glove box assembly. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
WJIA2253E
SJIA0652E
Page 2508 of 2896

MTC-96
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: June 20062007 Versa
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
CompressorEJS0058S
OilEJS0058T
RefrigerantEJS0058U
Engine Idling SpeedEJS0058V
Refer to EC-75, "Idle Speed and Ignition Timing Check" .
Belt TensionEJS0058W
Refer to EM-13, "DRIVE BELTS" .
Service information TYPE 1 TYPE 2
Model Calsonic Kansei make CR-10 Calsonic Kansei make CSV511
Type Vane rotary Variable displacement swash plate
Displacement
cm
3 (in3 ) / revolutionmaximum 96 (5.86) 105 (6.41)
Cylinder bore × stroke
mm (in)maximum — 34.8 (1.37) × 22.1 (0.87)
Direction of rotation Clockwise (viewed from drive end)
Drive belt Poly V 6 Groove
Service information TYPE 1 TYPE 2
Compressor model Calsonic Kansei make CR-10 Calsonic Kansei make CSV511
Type NISSAN A/C System Oil Type R NISSAN A/C System Oil Type S
Capacity
m (US fl oz,
lmp fl oz)Total in system 120 (4.1, 4.2) 100 (3.4, 3.5)
Compressor (service
part) charging
amountRefer to MTC-19, "
OIL ADJUSTING PROCE-
DURE FOR COMPRESSOR REPLACE-
MENT" .Refer to MTC-19, "
OIL ADJUSTING
PROCEDURE FOR COMPRESSOR
REPLACEMENT" .
Ty p eHFC-134a (R-134a)
Capacity
kg (lb)0.45 ± 0.05 (0.99 ± 0.11)
Page 2517 of 2896

PG-1
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
K ELECTRICAL
CONTENTS
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SECTION PG
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Revision: June 20062007 Versa PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
POWER SUPPLY ROUTING CIRCUIT ...................... 4
Schematic ................................................................ 4
Wiring Diagram — POWER — ................................. 6
BATTERY POWER SUPPLY — IGNITION
SWITCH IN ANY POSITION ................................. 6
ACCESSORY POWER SUPPLY — IGNITION
SWITCH IN ACC AND/OR ON ............................11
IGNITION POWER SUPPLY — IGNITION
SWITCH IN ON ................................................... 12
IGNITION POWER SUPPLY — IGNITION
SWITCH IN ON AND/OR START. ....................... 13
IGNITION POWER SUPPLY — IGNITION
SWITCH IN START ............................................. 15
Fuse ....................................................................... 16
Fusible Link ............................................................ 16
Circuit Breaker (Built Into BCM) ............................. 16
Circuit Breaker ....................................................... 16
IPDM E/R (INTELLIGENT POWER DISTRIBUTION
MODULE ENGINE ROOM) ...................................... 17
System Description ................................................ 17
SYSTEMS CONTROLLED BY IPDM E/R ........... 17
CAN COMMUNICATION LINE CONTROL ......... 17
IPDM E/R STATUS CONTROL ........................... 18
CAN Communication System Description .............. 18
Function of Detecting Ignition Relay Malfunction ... 18
CONSULT-II Function (IPDM E/R) ......................... 19
CONSULT-II START PROCEDURE .................... 19
SELF-DIAGNOSTIC RESULTS .......................... 19
DATA MONITOR ................................................. 20
CAN DIAG SUPPORT MNTR ............................. 20
ACTIVE TEST ..................................................... 20
Auto Active Test ..................................................... 21
DESCRIPTION .................................................... 21
OPERATION PROCEDURE ............................... 21
INSPECTION IN AUTO ACTIVE TEST MODE ... 22
IPDM E/R Terminal Arrangement ........................... 24Terminals and Reference Values for IPDM E/R ...... 25
IPDM E/R Power/Ground Circuit Inspection ........... 28
Inspection with CONSULT-II (Self-Diagnosis) ........ 29
Removal and Installation of IPDM E/R ................... 29
REMOVAL ........................................................... 29
INSTALLATION ................................................... 29
GROUND CIRCUIT ................................................... 30
Ground Distribution ................................................. 30
MAIN HARNESS ................................................. 30
ENGINE ROOM HARNESS ................................ 33
ENGINE CONTROL HARNESS .......................... 35
BODY HARNESS ................................................ 36
BODY NO. 2 HARNESS ..................................... 37
BACK DOOR HARNESS .................................... 38
HARNESS ................................................................. 39
Harness Layout ...................................................... 39
HOW TO READ HARNESS LAYOUT ................. 39
OUTLINE ............................................................. 40
MAIN HARNESS ................................................. 41
ENGINE ROOM HARNESS (LH VIEW) .............. 43
ENGINE ROOM HARNESS (RH VIEW) ............. 45
ENGINE CONTROL HARNESS .......................... 47
BODY HARNESS ................................................ 49
BODY NO. 2 HARNESS ..................................... 51
ROOM LAMP HARNESS .................................... 53
FRONT DOOR LH HARNESS ............................ 55
FRONT DOOR RH HARNESS ............................ 56
REAR DOOR LH HARNESS ............................... 57
REAR DOOR RH HARNESS .............................. 58
BACK DOOR HARNESS .................................... 59
Wiring Diagram Codes (Cell Codes) ...................... 61
ELECTRICAL UNITS LOCATION ............................ 64
Electrical Units Location ......................................... 64
ENGINE COMPARTMENT .................................. 64
PASSENGER COMPARTMENT ......................... 65
LUGGAGE COMPARTMENT .............................. 67
HARNESS CONNECTOR ......................................... 68
Description .............................................................. 68
HARNESS CONNECTOR (TAB-LOCKING
Page 2518 of 2896

PG-2Revision: June 20062007 Versa TYPE) .................................................................. 68
HARNESS CONNECTOR (SLIDE-LOCKING
TYPE) .................................................................. 69
HARNESS CONNECTOR (LEVER LOCKING
TYPE) .................................................................. 70
HARNESS CONNECTOR (DIRECT-CONNECT
SRS COMPONENT TYPE) ................................. 71
ELECTRICAL UNITS ................................................ 72
Terminal Arrangement ............................................ 72STANDARDIZED RELAY ..........................................73
Description ..............................................................73
NORMAL OPEN, NORMAL CLOSED AND
MIXED TYPE RELAYS ........................................73
TYPE OF STANDARDIZED RELAYS ..................73
SUPER MULTIPLE JUNCTION (SMJ) ......................75
Terminal Arrangement .............................................75
FUSE BLOCK-JUNCTION BOX (J/B) ......................76
Terminal Arrangement .............................................76
FUSE AND FUSIBLE LINK BOX ..............................77
Terminal Arrangement .............................................77
Page 2533 of 2896

IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PG-17
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Revision: June 20062007 Versa
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PFP:284B7
System DescriptionEKS00JLJ
IPDM E/R (Intelligent Power Distribution Module Engine Room) integrates the relay box and fuse block
which were originally placed in engine compartment. It controls integrated relays via IPDM E/R control cir-
cuits.
IPDM E/R-integrated control circuits perform ON-OFF operation of relays, CAN communication control, oil
pressure switch signal reception, etc.
It controls operation of each electrical component via ECM, BCM and CAN communication lines.
CAUTION:
None of the IPDM E/R integrated relays can be removed.
SYSTEMS CONTROLLED BY IPDM E/R
1. Lamp control
Using CAN communication lines, it receives signals from the BCM and controls the following lamps:
Headlamps (High, Low)
Parking lamps
Tail and license plate lamps
Front fog lamps
2. Wiper control
Using CAN communication lines, it receives signals from the BCM and controls the front wipers.
3. Rear window defogger relay control
Using CAN communication lines, it receives signals from the BCM and controls the rear window defogger
relay.
4. A/C compressor control
Using CAN communication lines, it receives signals from the ECM and controls the A/C compressor
(magnet clutch).
5. Starter control
Using CAN communication lines, it receives signals from the BCM and controls the starter relay.
6. Cooling fan control
Using CAN communication lines, it receives signals from the ECM and controls the cooling fan relays.
7. Horn control
Using CAN communication lines, it receives signals from the BCM and controls the horn relay.
8. Daytime light system control (Canada only)
Using CAN communication lines, it receives signals from the BCM and controls the daytime light relay.
CAN COMMUNICATION LINE CONTROL
With CAN communication, by connecting each control unit using two communication lines (CAN L-line, CAN
H-line), it is possible to transmit a maximum amount of information with minimum wiring. Each control unit can
transmit and receive data, and reads necessary information only.
1. Fail-safe control
When CAN communication with other control units is impossible, IPDM E/R performs fail-safe control.
After CAN communication returns to normal operation, it also returns to normal control.
Operation of control parts by IPDM E/R during fail-safe mode is as follows:
Controlled system Fail-safe mode
Headlamp
With the ignition switch ON, headlamp low relay is ON, headlamp high relays are OFF,
and daytime light system (Canada only) is OFF.
With the ignition switch OFF, the headlamp relays are OFF.
Tail, license plate and parking lamps
With the ignition switch ON, the tail lamp relay is ON.
With the ignition switch OFF, the tail lamp relay is OFF.
Cooling fan
With the ignition switch ON, cooling fan relay-1, relay-2, and relay-3 are ON.
With the ignition switch OFF, all cooling fan relays are OFF.
Front wiperUntil the ignition switch is turned off, the front wiper relays remain in the same status they
were in just before fail−safe control was initiated.
Page 2536 of 2896

PG-20
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: June 20062007 Versa
DATA MONITOR
All Signals, Main Signals, Selection From Menu
*1 Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is in ACC position, display may not be cor-
rect.
*2 This item is displayed, but does not function.
CAN DIAG SUPPORT MNTR
Refer to LAN-4, "SYSTEM DESCRIPTION" .
ACTIVE TEST
Display Item List
Item nameCONSULT-II
screen display Display or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
Motor fan requestMOTOR FAN
REQ1/2/3/4 X X X Signal status input from ECM
Compressor
requestAC COMP REQ ON/OFF X X X Signal status input from ECM
Parking, license,
and tail lamp
requestTAIL & CLR REQ ON/OFF X X X Signal status input from BCM
Headlamp low
beam requestHL LO REQ ON/OFF X X X Signal status input from BCM
Headlamp high
beam requestHL HI REQ ON/OFF X X X Signal status input from BCM
Front fog request FR FOG REQ ON/OFF X X X Signal status input from BCM
FR wiper request FR WIP REQ STOP/1LO/LO/HI X X X Signal status input from BCM
Wiper auto stopWIP AUTO
STOPACT P/STOP P X X X Output status of IPDM E/R
Wiper protection WIP PROT OFF/LS/HS/Block X X X Control status of IPDM E/R
Starter request ST RLY REQ ON/OFF X X Status of input signal (*1)
Ignition relay
statusIGN RLY ON/OFF X X XIgnition relay status monitored
with IPDM E/R
Rear defogger
requestRR DEF REQ ON/OFF X X X Signal status input from BCM
Oil pressure
switchOIL P SW OPEN/CLOSE X XSignal status input from IPDM
E/R
Hood switch HOOD SW (*2) OFF X XSignal status input from IPDM
E/R
Theft warning
horn requestTHFT HRN REQ ON/OFF X X Signal status input from BCM
Horn chirp HORN CHIRP ON/OFF X X Output status of IPDM E/R
Daytime light
requestDTRL REQ ON/OFF X X Signal status input from BCM
Test name CONSULT-II screen display Description
Head, tail, fog lamp output EXTERNAL LAMPWith a certain ON-OFF operation (OFF, TAIL, LO, HI, FOG), the front
fog lamp, headlamp low, headlamp high RH, headlamp high LH, and
tail lamp relays can be operated.
Rear defogger output REAR DEFOGGERWith a certain ON-OFF operation, the rear defogger relay can be oper-
ated.
Front wiper (HI, LO) output FRONT WIPERWith a certain operation (OFF, HI ON, LO ON), the front wiper relays
(Lo, Hi) can be operated.