ECU NISSAN VERSA 2006 Workshop Service Manual PDF

THERMOSTAT
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Revision: June 20062007 Versa

If out of the specification, replace thermostat.
INSTALLATION
Installation is in the reverse order of removal.
Thermostat
CAUTION:
Replace the rubber ring with a new one.

Install thermostat while making rubber ring (1) groove fit to ther-
mostat flange (A) around the whole circumference.

Install thermostat (1) into the thermostat housing (2) with jiggle
valve (A) facing upwards.
Thermostat Housing
CAUTION:
Replace the rubber ring with a new one.

Securely insert the rubber ring into the mating groove of thermostat housing and install it.

Install the thermostat housing to the cylinder block without displacing the gasket from the gasket position.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant. Refer to CO-8, "CHECKING COOLING SYSTEM FOR LEAKS" .

Start and warm up the engine. Visually check for engine coolant leaks.
ItemsThermostat
Valve opening temperature 80.5 - 83.5°C (177 - 182°F)
Maximum valve lift 8 mm/ 95°C (0.315 in/ 203°F)
Valve closing temperature 77°C (171°F)
PBIC3315J
PBIC3548J

PRECAUTIONS
CVT-9
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CVT
Revision: June 20062007 Versa
Precautions for On Board Diagnostic (OBD) System of CVT and EngineUCS005XG
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:

Be sure to turn the ignition switch OFF and disconnect the battery cable from the negative termi-
nal before any repair or inspection work. The open/short circuit of related switches, sensors, sole-
noid valves, etc. will cause the MIL to light up.

Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)

Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.

Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EVAP system or fuel injection system,
etc.

Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
Service After Replacing TCM and Transaxle Assembly UCS006L3
SERVICE AFTER REPLACING TCM AND TRANSAXLE ASSEMBLY
Perform the applicable service in the following sheet when replacing TCM or transaxle assembly
CAUTION:

Do not start the engine until the service is completed.

“A/T C/U POWER SUPPLY [P1701]” may be indicated soon after replacing TCM or transaxle
assembly (after erasing the memory at the pattern B). Restart the self-diagnosis after erasing the
self-diagnosis result. Check that no error is detected.
NOTE:
Old unit means that the unit has been already used for another vehicle.
PATTERN A
1. Shift the selector lever to “P” position after replacing TCM. Turn the ignition switch ON.
2. Check that the shift position indicator in the combination meter turns ON (It indicates approximately 1 or 2
seconds after turning the ignition switch ON.)

Check the following items if the shift position indicator does not turn ON. Repair or replace the shift
position indicator if necessary.
–The harness between TCM and ROM ASSY in the transaxle assembly is open or short.
–Cable disconnected, loosen, or bent from the connector housing.
PATTERN B
1. Turn the ignition switch ON after replacing each part.
2. Connect CONSULT-II connector to data link connector. Refer to GI-38, "
CONSULT-II Start Procedure" .
3. Start engine.
CAUTION:
Do not start the driving.
4. Touch CONSULT-II screen in the order of “START (NISSAN BASED VHCL)”, “TRANSMISSION”, “DATA
MONITOR”, and “MAIN SIGNALS”.
5. Warm up the transaxle assembly until “ATF TEMP” indicates 48 (approximately 20°C) or more. Turn the
ignition switch OFF.
TCM CVT assembly Service pattern
Replace the new unit. Do not replace the unit.CVT-9, "
PAT T E R N A"
Do not replace the unit. Replace the new or old unit.
CVT-9, "
PAT T E R N B"Replace the old unit.Do not replace the unit.
Replace the new or old unit.
Replace the new unit. Replace the new or old unit.CVT-11, "
PAT T E R N C"

CVT-12
PRECAUTIONS
Revision: June 20062007 Versa
INSTALLATION
1. Align CVT unit harness connector terminal body marking with
bayonet ring marking, insert CVT unit harness connector, and
then rotate bayonet ring clockwise.
2. Rotate bayonet ring clockwise until CVT unit harness connector
terminal body marking is aligned with the bayonet ring marking
(linear slit) as shown.
CAUTION:

Securely align CVT unit harness connector terminal body
marking with bayonet ring marking (linear slit). Do not
make a half fit condition as shown.

Do not mistake the bayonet ring marking (linear slit) for
other dent portion.
SCIA2097E
SCIA2098E
SCIA2099E

CVT-16
CVT FLUID
Revision: June 20062007 Versa
CVT FLUIDPFP:KLE50
Checking CVT FluidUCS005XN
FLUID LEVEL CHECK
Fluid level should be checked with the fluid warmed up to 50 to 80°C (122 to 176°F).
1. Check for fluid leakage.
2. With the engine warmed up, drive the vehicle to warm up the
CVT fluid. When ambient temperature is 20°C (68°F), it takes
about 10 minutes for the CVT fluid to warm up to 50 to 80°C
(122 to 176°F).
3. Park the vehicle on a level surface and set the parking brake.
4. With engine at idle, while depressing brake pedal, move the
selector lever throughout the entire shift range and return it to
the “P” position.
5. Press the tab on the CVT fluid level gauge to release the lock
and pull out the CVT fluid level gauge from the CVT fluid charg-
ing pipe.
6. Wipe fluid off the CVT fluid level gauge. Then rotate the CVT
fluid level gauge 180° and re-insert it into the CVT charging pipe
as far as it will go.
CAUTION:
Always use lint free paper towels to wipe fluid off the CVT
fluid level gauge.
7. Remove the CVT fluid level gauge and check that the fluid level
is within the specified range as shown. If the fluid level is at or
below the low side of the range, add the necessary specified
NISSAN CVT fluid through the CVT charging pipe.
CAUTION:

Only use specified NISSAN CVT fluid.

Do not overfill the CVT.
8. Install the CVT fluid level gauge to the CVT fluid charging pipe until it locks.
CAUTION:
When CVT fluid level gauge is installed into the CVT fluid charging pipe, make sure that the CVT
fluid level gauge is securely locked in place.
SM A14 6B
SCIA1933E
SCIA1931E
Fluid grade: Refer to MA-11, "Fluids and Lubri-
cants" .
SCIA1932E

CVT SYSTEM
CVT-27
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CVT
Revision: June 20062007 Versa
NOTE:
The gear ratio is set for every position separately.
“D” POSITION
Shifting over all the ranges of gear ratios from the lowest to the high-
est.
OVERDRIVE-OFF MODE
Use this position for the improved engine braking.
“L” POSITION
By limiting the gear range to the lowest position, the strong driving
force and the engine brake can be secured.
DOWNHILL ENGINE BRAKE CONTROL (AUTO ENGINE BRAKE CONTROL)
When downhill is detected with the accelerator pedal released, the engine brake will be strengthened up by
downshifting so as not to accelerate the vehicle more than necessary.
ACCELERATION CONTROL
According to vehicle speed and a change of accelerator pedal angle, driver's request for acceleration and driv-
ing scene are judged. This function assists improvement in acceleration feeling by making the engine speed
proportionate to the vehicle speed. And a shift map which can gain a larger driving force is available for com-
patibility of mileage with driveability.
SCIA1953E
SCIA1955E

TROUBLE DIAGNOSIS
CVT-43
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CVT
Revision: June 20062007 Versa
Inspections before Trouble DiagnosisUCS005YB
CVT FLUID CHECK
Fluid Leakage and Fluid Level Check

Inspect for fluid leakage and check the fluid level. Refer to CVT-16, "Checking CVT Fluid" .
Fluid Condition Check
Inspect the fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the
CVT fluid temperature is 50 to 80°C (122 to 176°F). Inspect the
amount of CVT fluid. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Install a tachometer where it can be seen by driver during test.

It is good practice to mark the point of specified engine
rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in “D”
position.
Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state)Clutch, brake
scorchedReplace the CVT fluid and check
the CVT main unit and the vehicle
for malfunctions (wire harnesses,
cooler pipes, etc.)
Milky white or
cloudyWater in the fluidReplace the CVT fluid and check for
places where water is getting in.
Large amount of
metal powder mixed
inUnusual wear of
sliding parts within
CVTReplace the CVT fluid and check for
improper operation of the CVT.
SAT6 3 8A
SAT6 4 7B
SAT5 1 3G
SAT7 7 5B

TROUBLE DIAGNOSIS
CVT-45
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CVT
Revision: June 20062007 Versa
LINE PRESSURE TEST
Line Pressure Test Port
Line Pressure Test Procedure
1. Inspect the amount of engine oil and replenish if necessary.
2. Drive the car for about 10 minutes to warm it up so that the CVT fluid reaches in the range of 50 to 80°C
(122 to 176°F), then inspect the amount of CVT fluid and replenish if necessary.
NOTE:
The CVT fluid temperature rises in the range of 50 - 80°C (122 - 176°F) during 10 minutes of driving.
3. After warming up CVT, remove the oil pressure detection plug and install the oil pressure gauge [special
service tool: - (OTC3492)].
CAUTION:
When using the oil pressure gauge, be sure to use the O-ring attached to the oil pressure detec-
tion plug.
4. Securely engage the parking brake so that the tires do not turn.
5. Start the engine, and then measure the line pressure at both idle
and the stall speed.
CAUTION:

Keep the brake pedal pressed all the way down during
measurement.

When measuring the line pressure at the stall speed,
refer to CVT-43, "
STALL TEST" .
6. After the measurements are complete, install the oil pressure
detection plug and tighten to the specified torque below.
CAUTION:

Do not reuse O-ring.

Apply CVT fluid to O-ring.
SCIA6184E
SAT5 1 3G
: 7.5 N·m (0.77 kg-m, 66 in-lb)SAT4 9 3G

TROUBLE DIAGNOSIS
CVT-57
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CVT
Revision: June 20062007 Versa
CONSULT-II Function (TRANSMISSION)UCS005YI
CONSULT-II can display each diagnostic item using the diagnostic test modes shown below.
FUNCTION
CONSULT-II REFERENCE VALUE
Diagnostic test mode Function Reference page
Work supportThis mode enables a technician to adjust some devices faster and more accurately by
following the indications on CONSULT-II.CVT-59
Self-diagnostic results Self-diagnostic results can be read and erased quickly.CVT-60
Data monitor Input/Output data in the TCM can be read.CVT-64
CAN diagnostic support
monitorThe results of transmit/receive diagnosis of CAN communication can be read.CVT-66
CALIB data Characteristic information for TCM and CVT assembly can be read. —
Function testPerformed by CONSULT-II instead of a technician to determine whether each system
is “OK” or “NG”.—
ECU part number TCM part number can be read. —
Item name Condition Display value (Approx.)
VSP SENSOR
During drivingApproximately matches the speedometer
reading.
ESTM VSP SIG*
PRI SPEED SEN During driving (lock-up ON) Approximately matches the engine speed.
ENG SPEED SIG Engine running Closely matches the tachometer reading.
SEC HYDR SEN “N” position idle 1.0 V
PRI HYDR SEN “N” position idle 0.7 V
AT F T E M P S E NWhen CVT fluid temperature is 20°C (68°F). 2.0 V
When CVT fluid temperature is 80°C (176°F). 1.0 V
VIGN SEN Ignition switch: ON Battery voltage
VEHICLE SPEED During drivingApproximately matches the speedometer
reading.
PRI SPEED During driving (lock-up ON) Approximately matches the engine speed.
SEC SPEED During driving50 X Approximately matches the speed-
ometer reading.
ENG SPEED Engine running Closely matches the tachometer reading.
GEAR RATIO During driving 2.56 - 0.43
ACC PEDAL OPENReleased accelerator pedal - Fully depressed
accelerator pedal0.0/8 - 8.0/8
SEC PRESS “N” position idle 0.8 MPa
PRI PRESS “N” position idle 0.4 MPa
STM STEP During driving−20 step - 180 step
ISOLT1Lock-up OFF 0.0 A
Lock-up ON 0.7 A
ISOLT2Release your foot from the accelerator pedal. 0.8 A
Press the accelerator pedal all the way down. 0.0 A
ISOLT3Secondary pressure low - Secondary pressure
high.0.8 - 0.0 A
SOLMON1Lock-up OFF 0.0 A
Lock-up ON 0.7 A
SOLMON2“N” position idle 0.8 A
When stalled 0.3 - 0.6 A

CVT-64
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
DATA MONITOR MODE
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE”.
NOTE:
When malfunction is detected, CONSULT-II performs
“REAL-TIME DIAGNOSIS”. Also, any malfunction detected
while in this mode will be displayed at real time.
Display Items List
X: Standard, —: Not applicable, : Option
BCIA0031E
Monitored item (Unit)Monitor item selection
Remarks ECU
INPUT
SIGNALSMAIN SIG-
NALSSELEC-
TION
FROM
MENU
VSP SENSOR (km/h) X — Output speed sensor (secondary speed sensor).
ESTM VSP SIG (km/h) X — Models without ABS does not indicate.
PRI SPEED SEN (rpm) X —
ENG SPEED SIG (rpm) X —
SEC HYDR SEN (V) X —
PRI HYDR SEN (V) X —
ATF TEMP SEN (V) X — CVT fluid temperature sensor
VIGN SEN (V) X —
VEHICLE SPEED (km/h) — X Vehicle speed recognized by the TCM.
PRI SPEED (rpm) — X Primary pulley speed.
SEC SPEED (rpm) — — Secondary pulley speed.
ENG SPEED (rpm) — X
SLIP REV (rpm) — XDifference between engine speed and primary
pulley speed
GEAR RATIO — X
G SPEED (G) — —
ACC PEDAL OPEN (0.0/8) X XDegree of opening for accelerator recognized by
the TCM
For fail-safe operation, the specific value used
for control is displayed.
TRQ RTO — —
SEC PRESS (MPa) — X
PRI PRESS (MPa) — X
ATF TEMP — X
DSR REV (rpm) — —
DGEAR RATIO — —

TROUBLE DIAGNOSIS
CVT-65
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CVT
Revision: June 20062007 Versa
DSTM STEP (step) — —
STM STEP (step) — X
LU PRS (MPa) — —
LINE PRS (MPa) — —
TGT SEC PRESS (MPa) — —
ISOLT1 (A) — XTorque converter clutch solenoid valve output
current
ISOLT2 (A) — XPressure control solenoid valve A (line pressure
solenoid valve) output current
ISOLT3 (A) — XPressure control solenoid valve B (secondary
pressure solenoid valve) output current
SOLMON1 (A) X XTorque converter clutch solenoid valve monitor
current
SOLMON2 (A) X XPressure control solenoid valve A (line pressure
solenoid valve) monitor current
SOLMON3 (A) X XPressure control solenoid valve B (secondary
pressure solenoid valve) monitor current
INH SW3M (ON/OFF) X — PNP switch 3 ON-OFF status monitor
INH SW4 (ON/OFF) X — PNP switch 4 ON-OFF status
INH SW3 (ON/OFF) X — PNP switch 3 ON-OFF status
INH SW2 (ON/OFF) X — PNP switch 2 ON-OFF status
INH SW1 (ON/OFF) X — PNP switch 1 ON-OFF status
BRAKE SW (ON/OFF) X XStop lamp switch (Signal input with CAN comuni-
cation)
FULL SW (ON/OFF) X X
Signal input with CAN communications
IDLE SW (ON/OFF) X X
SPORT MODE SW (ON/OFF) X XOverdrive control switch (Signal input with CAN
comunication)
STRDWNSW (ON/OFF) X —
Not mounted but displayed. STRUPSW (ON/OFF) X —
DOWNLVR (ON/OFF) X —
UPLVR (ON/OFF) X —
NONMMODE (ON/OFF) X —
MMODE (ON/OFF) X —
INDLRNG (ON/OFF) — — “L” position indicator output
INDDRNG (ON/OFF) — — “D” position indicator output
INDNRNG (ON/OFF) — — “N” position indicator output
INDRRNG (ON/OFF) — — “R” position indicator output
INDPRNG (ON/OFF) — — “P” position indicator outputMonitored item (Unit)Monitor item selection
Remarks ECU
INPUT
SIGNALSMAIN SIG-
NALSSELEC-
TION
FROM
MENU