air filter NISSAN VERSA 2006 Workshop Service Repair Manual

2007
QUICK REFERENCE CHART: VERSA

Refill CapacitiesELS00257
DescriptionCapacity (Approximate)
Liter US measure Imp measure
Fuel50.0 13 1/4 gal 11 gal
Engine oil
Drain and refillWith oil filter change 3.9 4 1/8 qt 3 3/8 qt
Without oil filter change 3.7 3 7/8 qt 3 1/4 qt
Dry engine (engine overhaul) 4.9 5 1/8 qt 4 3/8 qt
Cooling system
(with reservoir at max level)6.8 7 1/4 qt 6 qt
Manual transaxle fluid (MTF) 2.0 4 1/4 pt 3 1/2 pt
Automatic transaxle fluid (ATF) 7.9 8 3/8 qt 7 qt
CVT fluid8.3 8 3/4 qt 7 1/4 qt
Brake and clutch fluid — — —
Multi-purpose grease — — —
Windshield washer fluid 4.5 4 3/4 qt 4 qt
Air conditioning system refrigerant 0.45 ± 0.05 kg 0.99 ± 0.11 lb 0.99 ± 0.11 lb
Air conditioning system oilType 1
120 m4.1 fl oz 4.2 fl oz
Type 2
100 m3.4 fl oz 3.5 fl oz

PRECAUTIONS
AT-9
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Revision: June 20062007 Versa

Gaskets, seals and O-rings should be replaced any time the A/T is disassembled.

It is very important to perform functional tests whenever they are indicated.

The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.

Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.

Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.

Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.

Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to
Refer to .

After overhaul, refill the A/T with new ATF.

When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque
converter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to AT - 1 7 , "
Changing A/T Fluid" , AT- 1 6 , "Checking A/T Fluid" .
Service Notice or PrecautionsUCS005M4
ATF COOLER SERVICE
If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T oil cooler mounted in the radiator or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. Check Service Bulletins for latest A/T oil cooler cleaning pro-
cedure. For radiator replacement, refer to Refer to CO-11, "
RADIATOR" .
TORQUE CONVERTER SERVICE
The torque converter should be replaced under any of the following conditions:

External leaks in the hub weld area.

Converter hub is scored or damaged.

Converter pilot is broken, damaged or fits poorly into crankshaft.

Steel particles are found after flushing the cooler and cooler lines.

Pump is damaged or steel particles are found in the converter.

Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)

Converter is contaminated with engine coolant containing antifreeze.

Internal malfunction of stator roller clutch.

Heavy clutch debris due to overheating (blue converter).

Steel particles or clutch lining material found in fluid filter or on magnet when no internal parts in unit are
worn or damaged — indicates that lining material came from converter.
The torque converter should not be replaced if:

The fluid has an odor, is discolored, and there is no evidence of metal or clutch facing particles.

The threads in one or more of the converter bolt holes are damaged.

A/T malfunction did not display evidence of damaged or worn internal parts, steel particles or clutch plate
lining material in unit and inside the fluid filter.

Vehicle has been exposed to high mileage (only). The exception may be where the torque converter
clutch dampener plate lining has seen excess wear by vehicles operated in heavy and/or constant traffic,
such as taxi, delivery or police use.

AT-18
A/T FLUID
Revision: June 20062007 Versa
7. Insert the tip of an air gun into the end of the cooler outlet hose.
8. Wrap a shop rag around the air gun tip and end of cooler outlet
hose.
9. Blow compressed air regulated to 5 - 9 kg/cm
2 (70 - 130 psi) through the cooler outlet hose for 10 sec-
onds to force out any remaining A/T fluid.
10. Repeat steps 5 through 9 three additional times.
11. Position an oil pan under the banjo bolts that connect the A/T fluid cooler steel lines to the A/T.
12. Remove the banjo bolts.
13. Flush each steel line from the cooler side back toward the A/T by spraying Transmission Cooler Cleaner
in a continuous stream for 5 seconds.
14. Blow compressed air regulated to 5 - 9 kg/cm
2 (70 - 130 psi) through each steel line from the cooler side
back toward the A/T for 10 seconds to force out any remaining A/T fluid.
15. Ensure all debris is removed from the steel cooler lines.
16. Ensure all debris is removed from the banjo bolts and fittings.
17. Perform AT-18, "
A/T FLUID COOLER DIAGNOSIS PROCEDURE" .
A/T FLUID COOLER DIAGNOSIS PROCEDURE
NOTE:
Insufficient cleaning of the cooler inlet hose exterior may lead to inaccurate debris identification.
1. Position an oil pan under the A/T inlet and outlet cooler hoses.
2. Clean the exterior and tip of the cooler inlet hose.
3. Insert the extension adapter hose of a can of Transmission
Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:

Wear safety glasses and rubber gloves when spraying
the Transmission Cooler Cleaner.

Spray Transmission Cooler Cleaner only with adequate
ventilation.

Avoid contact with eyes and skin.

Do not breath vapors or spray mist.
4. Hold the hose and can as high as possible and spray Transmis-
sion Cooler Cleaner in a continuous stream into the cooler outlet hose until A/T fluid flows out of the cooler
inlet hose for 5 seconds.
5. Tie a common white, basket-type coffee filter to the end of the
cooler inlet hose.
SCIA5630E
SCIA5629E
SCIA5631E

A/T FLUID
AT-19
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Revision: June 20062007 Versa
6. Insert the tip of an air gun into the end of the cooler outlet hose.
7. Wrap a shop rag around the air gun tip and end of cooler outlet
hose.
8. Blow compressed air regulated to 5 - 9 kg/cm
2 (70 - 130 psi)
through the cooler outlet hose to force any remaining A/T fluid
into the coffee filter.
9. Remove the coffee filter from the end of the cooler inlet hose.
10. Perform AT-19, "
A/T FLUID COOLER INSPECTION PROCE-
DURE" .
A/T FLUID COOLER INSPECTION PROCEDURE
1. Inspect the coffee filter for debris.
a. If small metal debris less than 1mm (0.040 in) in size or metal
powder is found in the coffee filter, this is normal. If normal
debris is found, the A/T fluid cooler/radiator can be re-used and
the procedure is ended.
b. If one or more pieces of debris are found that are over 1mm
(0.040 in) in size and/or peeled clutch facing material is found in
the coffee filter, the A/T fluid cooler is not serviceable. The A/T
fluid cooler/radiator must be replaced and the inspection proce-
dure is ended. Refer to CO-11, "
RADIATOR" .
A/T FLUID COOLER FINAL INSPECTION
After performing all procedures, ensure that all remaining oil is cleaned from all components.
SCIA5632E
SCIA2967E
SCIA5659E

TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-207
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Revision: June 20062007 Versa
3. CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-532, "
DTC P2138 APP SENSOR" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace accelerator pedal position sensor.
4. CHECK LINE PRESSURE
Check line pressure at stall point with selector lever in “D” position. Refer to AT- 5 6 , "
LINE PRESSURE TEST" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-242, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Shift valve A
–Shift valve B
–Shift solenoid valve A
–Shift solenoid valve B
–Pilot valve
–Pilot filter
3. Disassemble A/T. Refer to AT- 2 6 8 , "
Disassembly" .
4. Check the following items:
–Forward clutch assembly. Refer to AT-320, "Forward and Overrun Clutches" .
–Low one-way clutch. Refer to AT-268, "Disassembly" .
–Forward one-way clutch. Refer to AT - 3 3 2 , "Rear Internal Gear and Forward Clutch Hub" .
–High clutch assembly. Refer to AT- 3 1 4 , "High Clutch" .
–Torque converter. Refer to AT- 2 6 8 , "Disassembly" .
–Oil pump assembly. Refer to AT-289, "Oil Pump" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
6. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-257, "
Components" .
2. Check A/T fluid condition. Refer to AT-53, "
Fluid Condition Check" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 5.

AT-208
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: June 20062007 Versa
7. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-242, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Shift valve A
–Shift valve B
–Shift solenoid valve A
–Shift solenoid valve B
–Pilot valve
–Pilot filter
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damage parts.
8. CHECK SYMPTOM
Check again. Refer to AT-61, "
Cruise Test — Part 1" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 9.
9. CHECK TCM
1. Check TCM input/output signals. Refer to AT- 7 8 , "
TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2UCS005V4
SYMPTOM:

A/T does not shift from D1 to D2 at the specified speed on “Cruise Test — Part 1”.

A/T does not shift from D4 to D2 when depressing accelerator pedal fully at the specified speed
on “Cruise Test — Part 2”.
DIAGNOSTIC PROCEDURE
1. CHECK SYMPTOM
Check symptom . Refer to AT- 5 9 , "
Check at Idle" and AT- 6 1 , "Cruise Test — Part 1" .
Are
“Vehicle Dose Not Creep Forward in “D”, “2” or “1” Position” and “Vehicle Cannot Be Started from D1 ”
OK?
YES >> GO TO 2.
NO >> Go to AT-205, "
Vehicle Does Not Creep Forward in “D”, “2” or “1” Position" and AT-206, "Ve h ic l e
Cannot Be Started from D1" .
2. CHECK A/T POSITION
Check A/T position. Refer to AT-234, "
Checking of A/T Position" .
OK or NG
OK >> GO TO 3.
NG >> Adjust A/T position. Refer to AT- 2 3 3 , "
Adjustment of A/T Position" .

TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-209
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Revision: June 20062007 Versa
3. CHECK VEHICLE SPEED SENSOR·A/T AND VEHICLE SPEED SENSOR·MTR CIRCUIT
Check vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuit. Refer to AT-107,
"DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" and AT-166, "DTC VEHICLE
SPEED SENSOR MTR" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR
circuits.
4. CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-532, "
DTC P2138 APP SENSOR" .
OK or NG
OK >> GO TO 5.
NG >> Repair or replace accelerator pedal position sensor.
5. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-257, "
Components" .
2. Check A/T fluid condition. Refer to AT-53, "
Fluid Condition Check" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING ITEM
1. Remove control valve. Refer to AT-242, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Shift valve A
–Shift valve B
–Shift solenoid valve A
–Shift solenoid valve B
–Pilot valve
–Pilot filter
3. Disassemble A/T. Refer to AT- 2 6 8 , "
Disassembly" .
4. Check the following items:
–Servo piston assembly
–Brake band
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.

AT-210
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: June 20062007 Versa
7. DETECT MALFUNCTIONING ITEM
1. Remove control valve. Refer to AT-242, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Shift valve A
–Shift valve B
–Shift solenoid valve A
–Shift solenoid valve B
–Pilot valve
–Pilot filter
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
8. CHECK SYMPTOM
Check again. Refer to AT-61, "
Cruise Test — Part 1" and AT-64, "Cruise Test — Part 2" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 9.
9. CHECK TCM
1. Check TCM input/output signals. Refer to AT- 7 8 , "
TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
A/T Does Not Shift: D2 → D3UCS005V5
SYMPTOM:
A/T does not shift from D2 to D3 at the specified speed on “Cruise Test — Part 1” and “Cruise Test —
Part 2”.
DIAGNOSTIC PROCEDURE
1. CHECK SYMPTOM
Check symptom. Refer to AT-59, "
Check at Idle" and AT-61, "Cruise Test — Part 1" .
Are
“Vehicle Does Not Creep Forward in “D”, “2” or “1” Position” and “Vehicle Cannot Be Started from D1 ”
OK?
YES >> GO TO 2.
NO >> Go to AT-205, "
Vehicle Does Not Creep Forward in “D”, “2” or “1” Position" and AT-206, "Ve h ic l e
Cannot Be Started from D1" .
2. CHECK A/T POSITION
Check A/T position. Refer to AT-234, "
Checking of A/T Position" .
OK or NG
OK >> GO TO 3.
NG >> Adjust A/T position. Refer to AT- 2 3 3 , "
Adjustment of A/T Position" .

TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-211
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Revision: June 20062007 Versa
3. CHECK VEHICLE SPEED SENSOR·A/T AND VEHICLE SPEED SENSOR·MTR CIRCUIT
Check vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuit. Refer to AT-107,
"DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" and AT-166, "DTC VEHICLE
SPEED SENSOR MTR" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR
circuits.
4. CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-532, "
DTC P2138 APP SENSOR" .
OK or NG
OK >> GO TO 5.
NG >> Repair or replace accelerator pedal position sensor.
5. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-257, "
Components" .
2. Check A/T fluid condition. Refer to AT-53, "
Fluid Condition Check" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-242, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Shift valve B
–Shift solenoid valve B
–Pilot valve
–Pilot filter
3. Disassemble A/T. Refer to AT- 2 6 8 , "
Disassembly" .
4. Check the following items:
–Servo piston assembly
–High clutch assembly. Refer to AT- 3 1 4 , "High Clutch" .
–Oil pump assembly. Refer to AT-289, "Oil Pump" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
7. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-242, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Shift valve B
–Shift solenoid valve B
–Pilot valve
–Pilot filter
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.

TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-213
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Revision: June 20062007 Versa
5. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-242, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Shift valve A
–Overrun clutch control valve
–Shift solenoid valve A
–Overrun clutch solenoid valve
–Pilot valve
–Pilot filter
3. Disassemble A/T. Refer to AT- 2 6 8 , "
Disassembly" .
4. Check the following items:
–Servo piston assembly
–Brake band
–Torque converter. Refer to AT- 2 6 8 , "Disassembly" .
–Oil pump assembly. Refer to AT-289, "Oil Pump" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-242, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Shift valve A
–Overrun clutch control valve
– Shift solenoid valve A
–Pilot valve
–Pilot filter
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK SYMPTOM
Check again. Refer to AT- 6 1 , "
Cruise Test — Part 1" and AT-64, "Cruise Test — Part 2" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 8.
8. CHECK TCM
1. Check TCM input/output signals. Refer to AT- 7 8 , "
TCM Terminals and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.