brakes NISSAN X-TRAIL 2003 Service Repair Manual

MODEL T30 SERIES
2004NISSANEUROPES.A.S.
All rights reserved. No part of this Electronic Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Nissan
Europe S.A.S., Paris, France.
A GENERAL INFORMATION
B ENGINE
C TRANSMISSION/TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION F BRAKES
G STEERING H RESTRAINTS
I BODY
J AIR CONDITIONER
K ELECTRICAL
L MAINTENANCE
M INDEXGI General Information
EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
ACC Accelerator Control System
CL Clutch
MT Manual Transaxle
AT Automatic Transaxle
TF Transfer
PR Propeller Shaft
RFD Rear Final Drive
FAX Front Axle
RAX Rear Axle
FSU Front Suspension
RSU Rear Suspension
WT Road Wheels & Tires
BR Brake System
PB Parking Brake System
BRC Brake Control System
PS Power Steering System
SB Seat Belts
SRS Supplemental Restraint System (SRS)
BL Body, Lock & Security System
GW Glasses, Window System & Mirrors
RF Roof
EI Exterior & Interior
IP Instrument Panel
SE Seat
ATC Automatic Air Conditioner
MTC Manual AIr Conditioner
SC Starting & Charging System
LT Lighting System
DI Driver Information System
WW Wiper, Washer & Horn
BCS Body Control System
LAN LAN System
AV Audio Visual, Navigation & Telephone System
PG Power Supply, Ground & Circuit Elements
MA Maintenance
IDX Alphabetical Index
QUICK REFERENCE INDEX
A
B
C
D
E
F
G
H
I
J
K
L
M

CO-6
[QR]
OVERHEATING CAUSE ANALYSIS

Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Power train system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items

CO-28
[YD22DDTi]
OVERHEATING CAUSE ANALYSIS

Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items

AT-5
D
E
F
G
H
I
J
K
L
MA
B
AT
SERVICE DATA AND SPECIFICATIONS (SDS) .... 530
General Specifications ......................................... 530
Shift Schedule ...................................................... 530
Stall Revolution .................................................... 531
Line Pressure ....................................................... 531
Control Valves ...................................................... 531
Accumulator ......................................................... 532
Clutch and Brakes ................................................ 533
Final Drive ............................................................ 535
Planetary Carrier and Oil Pump ........................... 536
Input Shaft ............................................................ 537
Reduction Pinion Gear ......................................... 537Band Servo ...........................................................538
Output Shaft .........................................................538
Bearing Retainer ...................................................538
Total End Play .......................................................538
Reverse Clutch End Play ......................................539
Removal and Installation ......................................539
Shift Solenoid Valves ............................................539
Solenoid Valves ....................................................539
A/T Fluid Temperature Sensor ..............................540
Revolution Sensor ................................................540
Dropping Resistor .................................................540

TROUBLE DIAGNOSIS — INTRODUCTION
AT-59
[EURO-OBD]
D
E
F
G
H
I
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K
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MA
B
AT

Diagnostic Worksheet
1.❏ Read the Fail-safe and listen to customer complaints.AT- 5 8
2.❏ Check A/T fluidAT- 6 4
❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
3.❏ Perform Stall Test and Line Pressure Test.AT- 6 5
, AT- 6 8
❏ Stall test — Mark possible damaged components/others.
❏ Torque converter one-way clutch
❏ Reverse clutch
❏ Forward clutch
❏ Overrun clutch
❏ Forward one-way clutch❏ Low & reverse brake
❏ Low one-way clutch
❏ Engine
❏ Line pressure is low
❏ Clutches and brakes except high clutch and
brake band are OK
❏ Line Pressure test — Suspected parts:
4.❏ Perform all Road Test and mark required procedures.AT- 7 0
4-1. Check before engine is started.AT- 7 1
❏ O/D OFF Indicator Lamp Does Not Come On, AT-204 .
❏ SELF-DIAGNOSTIC PROCEDURE/DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PRO-
CEDURE. — Mark detected items.
❏ PNP switch, AT- 1 0 0
.
❏ A/T fluid temperature sensor, AT- 1 0 6
.
❏ Vehicle speed sensor·A/T (Revolution sensor), AT- 11 2
.
❏ Engine speed signal, AT- 11 9
.
❏ Torque converter clutch solenoid valve, AT-148
.
❏ Line pressure solenoid valve, AT-154
.
❏ Shift solenoid valve A, AT- 1 6 1
.
❏ Shift solenoid valve B, AT- 1 6 7
.
❏ Accelerator pedal position (App) sensor, AT- 1 7 3
.
❏ Overrun clutch solenoid valve, AT- 1 7 8
.
❏ PNP & overdrive control switches, and throttle position sensor, AT- 2 3 7
.
❏ Batt/fluid temp sen (A/T fluid temperature sensor and TCM power source), AT- 1 8 4
.
❏ Vehicle speed sensor·MTR, AT-192
.
❏ CAN communication line, AT- 9 7
.
❏ Control unit (RAM), control unit (ROM), AT-198
.
❏ Control unit (EEP ROM), AT-200
.
❏ Battery
❏ Others
4-2. Check at idleAT- 7 2
❏ Engine Cannot Be Started In “P” And “N” Position, AT-206 .
❏ In “P” Position, Vehicle Moves Forward Or Backward When Pushed, AT-207
.
❏ In “N” Position, Vehicle Moves, AT- 2 0 8
.
❏ Large Shock. “N” → “R” Position, AT-209
.
❏ Vehicle Does Not Creep Backward In “R” Position, AT-210
.
❏ Vehicle Does Not Creep Forward In “D”, “2” Or “1” Position, AT- 2 1 2
.

AT-86
[EURO-OBD]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION

Sharp shock in shifting from “N” to
“D” position.ON vehicle1. Engine idling rpmEC-44
2. Accelerator pedal position (APP) sensorAT-173
3. Line pressure testAT- 6 8
4. A/T fluid temperature sensorAT-184
5. Engine speed signalAT- 11 9
6. Line pressure solenoid valveAT-154
7. Control valve assemblyAT-404
8. Accumulator N-DAT-404
OFF vehicle 9. Forward clutchAT-475
Vehicle will not run in “D” and “2”
positions (but runs in “1” and “R”
positions).ON vehicle 1. Control cable adjustmentAT-409
OFF vehicle 2. Low one-way clutchAT-416, AT- 4 2 3
Vehicle will not run in “D”, “1”, “2”
positions (but runs in “R” position).
Clutch slips. Very poor acceleration.
AT- 2 1 2
ON vehicle1. Fluid levelAT- 6 4
2. Stall testAT- 6 5
3. Line pressure testAT- 6 8
4. Line pressure solenoid valveAT-154
5. Control valve assemblyAT-404
6. Accumulator N-DAT-404
Vehicle will not run in “D”, “1”, “2”
positions (but runs in “R” position).
Clutch slips. Very poor acceleration.
AT- 2 1 2
OFF vehicle7. Reverse clutchAT-464
8. High clutchAT-469
9. Forward clutchAT-475
10. Forward one-way clutchAT-416
11. Low one-way clutchAT-416, AT- 4 2 3
Clutches or brakes slip somewhat in
starting.ON vehicle1. Fluid levelAT- 6 4
2. Control cable adjustmentAT-409
3. Accelerator pedal position (APP) sensorAT-173
4. Line pressure testAT- 6 8
5. Line pressure solenoid valveAT-154
6. Control valve assemblyAT-404
7. Accumulator N-DAT-404
8. Shift solenoid valve AAT-161
9. Shift solenoid valve BAT-167
10. Overrun clutch solenoid valveAT-178
11. Torque converter clutch solenoid valveAT-148
OFF vehicle12. Forward clutchAT-475
13. Reverse clutchAT-464
14. Low & reverse brakeAT-483
15. Oil pumpAT-443
16. Torque converterAT-423
Excessive creep. ON vehicle 1. Engine idling rpm EC-44
Symptom Condition Diagnostic Item Reference Page

TROUBLE DIAGNOSIS — INTRODUCTION
AT-253
[EXC.F/EURO-OBD]
D
E
F
G
H
I
J
K
L
MA
B
AT

Diagnostic Worksheet
1.❏ Read the Fail-safe and listen to customer complaints.AT- 11,
AT- 2 5 2
2.❏ Check A/T fluidAT- 2 5 6
❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
3.❏ Perform Stall Test and Line Pressure Test.AT- 2 5 7
,
AT- 2 6 0
❏ Stall test — Mark possible damaged components/others.
❏ Torque converter one-way clutch
❏ Reverse clutch
❏ Forward clutch
❏ Overrun clutch
❏ Forward one-way clutch❏ Low & reverse brake
❏ Low one-way clutch
❏ Engine
❏ Line pressure is low
❏ Clutches and brakes except high clutch and
brake band are OK
❏ Line Pressure test — Suspected parts:
4.❏ Perform all Road Test and mark required procedures.AT- 2 6 2
4-1. Check before engine is started.AT- 2 6 3
❏ O/D OFF Indicator Lamp Does Not Come On, AT- 2 9 1 .
❏ SELF-DIAGNOSTIC CONFIRMATION PROCEDURE — Mark detected items.
❏ Vehicle speed sensor·A/T (Revolution sensor), AT- 3 3 2
.
❏ Vehicle speed sensor·MTR, AT-339
.
❏ Accelerator pedal position (APP) sensor, AT-345
.
❏ Shift solenoid valve A, AT- 3 5 0
.
❏ Shift solenoid valve B, AT- 3 5 6
.
❏ Overrun clutch solenoid valve, AT- 3 6 2
.
❏ Torque converter clutch solenoid valve, AT-368
.
❏ A/T fluid temperature sensor and TCM power source, AT-374
.
❏ Engine speed signal, AT- 3 8 2
.
❏ Line pressure solenoid valve, AT-387
.
❏ CAN communication line, AT- 3 2 9
.
❏ Control unit (RAM), control unit (ROM), AT-198
.
❏ Control unit (EEP ROM), AT-200
.
❏ PNP & overdrive control switches, and throttle position sensor, AT- 3 2 4
.
❏ Battery
❏ Others
4-2. Check at idleAT- 2 6 4
❏ Engine Cannot Be Started In “P” And “N” Position, AT- 2 9 3 .
❏ In “P” Position, Vehicle Moves Forward Or Backward When Pushed, AT- 2 9 4
.
❏ In “N” Position, Vehicle Moves, AT- 2 9 5
.
❏ Large Shock. “N” → “R” Position, AT- 2 9 6
.
❏ Vehicle Does Not Creep Backward In “R” Position, AT- 2 9 7
.
❏ Vehicle Does Not Creep Forward In “D”, “2” Or “1” Position, AT-299
.

AT-278
[EXC.F/EURO-OBD]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION

Sharp shock in shifting from “N” to “D”
position.ON vehicle1. Engine idling rpmEC-506
2. Accelerator pedal position (APP) sensorAT-345
3. Line pressure testAT-260
4. A/T fluid temp sen circ and TCM pow
sourAT-374
5. Engine speed signalAT-382
6. Line pressure solenoid valveAT-387
7. Control valve assemblyAT-404
8. Accumulator N-DAT-404
OFF vehicle 9. Forward clutchAT-475
Vehicle will not run in “D” and “2” posi-
tions (but runs in “1” and “R” posi-
tions).ON vehicle 1. Control cable adjustmentAT-409
OFF vehicle 2. Low one-way clutchAT-416,
AT-423
Vehicle will not run in “D”, “1”, “2” posi-
tions (but runs in “R” position). Clutch
slips. Very poor acceleration.
AT- 2 9 9
ON vehicle1. Fluid levelAT-256
2. Stall testAT-257
3. Line pressure testAT-260
4. Line pressure solenoid valveAT-387
5. Control valve assemblyAT-404
6. Accumulator N-DAT-404
Vehicle will not run in “D”, “1”, “2” posi-
tions (but runs in “R” position). Clutch
slips. Very poor acceleration.
AT- 2 9 9
OFF vehicle7. Reverse clutch AT-464
8. High clutchAT-469
9. Forward clutchAT-475
10. Forward one-way clutchAT-416
11. Low one-way clutchAT-416,
AT-423
Clutches or brakes slip somewhat in
starting.ON vehicle1. Fluid levelAT-256
2. Control cable adjustmentAT-409
3. Accelerator pedal position (APP) sensorAT-345
4. Line pressure testAT-260
5. Line pressure solenoid valveAT-387
6. Control valve assemblyAT-404
7. Accumulator N-DAT-404
8. Shift solenoid valve AAT-350
9. Shift solenoid valve BAT-356
10. Overrun clutch solenoid valveAT-362
11. Torque converter clutch solenoid valveAT-368
OFF vehicle12. Forward clutchAT-475
13. Reverse clutchAT-464
14. Low & reverse brakeAT-483
15. Oil pumpAT-443
16. Torque converterAT-423
Excessive creep. ON vehicle 1. Engine idling rpmEC-506
Symptom Condition Diagnostic Item Reference Page

REPAIR FOR COMPONENT PARTS
AT-485
[ALL]
D
E
F
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B
AT

2. Set and align low & reverse brake piston with retainer.
CAUTION:

This operation is required in order to engage the protru-
sions of piston to return springs correctly.
Further procedures are given in AT- 5 0 7 , "
ASSEMBLY" .

Apply ATF to surface of low & reverse brake piston and
retainer.
3. Install driven plates, drive plates, retaining plate and dish plate on transaxle case. Refer to AT- 5 3 3 ,
"Clutch and Brakes" .
CAUTION:
Take care with the order of plates and direction of dish plate.

For 85X23 model
SCIA3652E
SCIA4624E

SERVICE DATA AND SPECIFICATIONS (SDS)
AT-533
[ALL]
D
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B
AT

RETURN SPRING
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Clutch and BrakesECS00F1W
REVERSE CLUTCH
*: Always check with the Parts Department for the latest parts information.
HIGH CLUTCH
*: Always check with the Parts Department for the latest parts information.
FORWARD CLUTCH
Accumulator Part number* Free length Outer diameter
Servo release accumulator 31605-80X00 52.5 (2.067) 20.1 (0.791)
N-D accumulator 31605-31X15 43.5 (1.713) 28.0 (1.102)
Model code number85X23, 85X64
Number of drive plates2
Number of driven plates2
Drive plate thickness mm (in)Standard 1.6 (0.063)
Wear limit 1.4 (0.055)
Driven plate thickness mm (in) Standard 1.8 (0.071)
Clearance mm (in)Standard 0.5 - 0.8 (0.020 - 0.031)
Wear limit 1.2 (0.047)
Thickness of retaining platesThickness mm (in) Part number*
6.6 (0.260)
6.8 (0.268)
7.0 (0.276)
7.2 (0.283)
7.4 (0.291)
7.6 (0.299)
7.8 (0.307)31537-80X05
31537-80X06
31537-80X07
31537-80X08
31537-80X09
31537-80X20
31537-80X21
Model code number85X23, 85X64
Number of drive plates3
Number of driven plates
7*
1 + 1*2
Drive plate
thickness mm (in)Standard 1.6 (0.063)
Wear limit 1.4 (0.055)
Driven plate
thickness mm (in)*1 Standard 1.4 (0.055)
*2 Standard 2.0 (0.079)
Clearance mm (in)Standard 1.8 - 2.2 (0.071 - 0.087)
Wear limit 2.8 (0.110)
Thickness of retaining platesThickness mm (in) Part number*
3.2 (0.126)
3.4 (0.134)
3.6 (0.142)
3.8 (0.150)
4.0 (0.157)31537-81X11
31537-81X12
31537-81X13
31537-81X14
31537-81X15
Model code number85X23
Number of drive plates4
Number of driven plates4
Drive plate thickness mm (in)Standard 1.6 (0.063)
Wear limit 1.4 (0.055)