door lock NISSAN X-TRAIL 2003 Service Repair Manual

SRS-42
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER

DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONERPFP:00014
Caution for Air Bag Module and Seat Belt Pre-tensioner EHS000DE

Before disposing of air bag module and seat belt pre-tensioner, or vehicles equipped with such systems,
deploy the systems. If such systems have already been deployed due to an accident, dispose of them as
indicated in SRS-47, "
DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER" .

When deploying the air bag module and seat belt pre-tensioner, always use the Special Service Tool;
Deployment tool (SST: KV99106400).

When deploying the air bag module and seat belt pre-tensioner, stand at least 5 m (16 ft) away from the
deployment component.

When deploying air bag module and seat belt pre-tensioner, a fairly loud noise is made, followed by
smoke being released. The smoke is not poisonous, however, be careful not to inhale smoke since it irri-
tates the throat and can cause choking.

Always activate one air bag module at a time.

Due to heat, leave air bag module unattended for more than 30 minutes after deployment. Also leave seat
belt pre-tensioner unattended for more than 10 minutes after deployment.

Be sure to wear gloves when handling a deployed air bag module and seat belt pre-tensioner.

Never apply water to the deployed air bag module and seat belt pre-tensioner.

Wash your hands clean after finishing work.

Place the vehicle outdoors with an open space of at least 6 m (20 ft) on all sides when deploying air bag
module and seat belt pre-tensioner while mounted in vehicle.

Use a voltmeter to make sure the vehicle battery is fully charged.

Do not dispose of the air bag module and seat belt pre-tensioner un-deployed.
CHECKING DEPLOYMENT TOOL
Connecting to Battery
CAUTION:
The battery must show voltage of 9.6 V or more.
Remove the battery from the vehicle and place it on dry wood blocks
approximately 5 m (16 ft) away from the vehicle.

Wait 3 minutes after the vehicle battery is disconnected before
proceeding.

Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
Make sure the polarity is correct. The right side lamp in the tool,
marked “deployment tool power”, should glow with a green
light. If the right side lamp glows red, reverse the connections
to the battery.
Deployment Tool Check
Press the deployment tool switch to the ON position. The left side
lamp in the tool, marked “air bag connector voltage” should illumi-
nate. If it does not illuminate, replace the tool.
PHIA0003E
SBF266H

BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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SECTION
A
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BL

BODY, LOCK & SECURITY SYSTEM
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for Work ................................................ 4
Wiring Diagnosis and Trouble Diagnosis ................. 4
PREPARATION ........................................................... 5
Commercial Service Tools ........................................ 5
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 6
Work Flow ................................................................ 6
CUSTOMER INTERVIEW ..................................... 6
DUPLICATE THE NOISE AND TEST DRIVE ....... 7
CHECK RELATED SERVICE BULLETINS ........... 7
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 7
REPAIR THE CAUSE ........................................... 7
CONFIRM THE REPAIR ....................................... 8
Generic Squeak and Rattle Troubleshooting ........... 8
INSTRUMENT PANEL .......................................... 8
CENTER CONSOLE ............................................. 8
DOORS ................................................................. 8
TRUNK .................................................................. 9
SUNROOF/HEADLINING ..................................... 9
SEATS ................................................................... 9
UNDERHOOD ....................................................... 9
Diagnostic Worksheet ............................................ 10
HOOD ....................................................................... 12
Fitting Adjustment .................................................. 12
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT .................................................... 12
FRONT END HEIGHT ADJUSTMENT ............... 12
SURFACE HEIGHT ADJUSTMENT ................... 14
Removal and Installation of Hood Assembly .......... 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15
Removal and Installation of Hood Lock Control ..... 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
Hood Lock Control Inspection ................................ 17
DOOR ....................................................................... 18Fitting Adjustment ................................................... 18
FRONT DOOR .................................................... 18
REAR DOOR ....................................................... 18
STRIKER ADJUSTMENT .................................... 18
Removal and Installation of Front Door .................. 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 19
Removal and Installation of Rear Door ................... 19
REMOVAL ........................................................... 20
INSTALLATION ................................................... 20
Door Weatherstrip .................................................. 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 21
POWER DOOR LOCK SYSTEM .............................. 22
System Description ................................................. 22
OPERATION ........................................................ 22
Component Parts and Harness Connector Location ... 22
Schematic ............................................................... 23
Wiring Diagram — D/LOCK — ............................... 24
Terminal and Reference Value for Time Control Unit ... 28
Symptom Chart ....................................................... 29
Power Supply and Ground Circuit Check ............... 29
Door Lock/Unlock Switch Check ............................ 30
Door Key Cylinder Switch Check ............................ 32
Front Door Lock Actuator (Driver Side) Check ....... 34
Front Door Lock Actuator (Passenger Side) Check ... 35
Rear Door Lock Actuator LH Check ....................... 36
Rear Door Lock Actuator RH Check ....................... 37
Back Door Lock Actuator Check ............................. 38
Door Switch Check ................................................. 39
Door Unlock Sensor Check .................................... 40
Key Switch Check ................................................... 41
POWER DOOR LOCK — SUPER LOCK — ............ 42
System Description ................................................. 42
OUTLINE ............................................................. 42
OPERATION ........................................................ 42
Schematic ............................................................... 44
Wiring Diagram — S/LOCK — ............................... 45
Terminal and Reference Value for Time Control Unit ... 51
Trouble Diagnoses ................................................. 53

BL-2 PRELIMINARY CHECK ....................................... 53
SYMPTOM CHART ............................................. 54
Power Supply and Ground Circuit Check ............... 55
Door Lock/Unlock Switch Check ............................ 56
Door Key Cylinder Switch Check ............................ 58
Front Door Lock Actuator (Driver Side) Check ....... 60
Front Door Lock Actuator (Passenger Side) Check ... 61
Rear Door Lock Actuator LH Check ....................... 62
Rear Door Lock Actuator RH Check ....................... 63
Back Door Lock Actuator Check ............................. 64
Door Switch Check ................................................. 65
Door Unlock Sensor Check .................................... 66
Key Switch Check ................................................... 67
Super Lock Actuator (Driver Side) Check ............... 68
Super Lock Actuator (Passenger Side) Check ....... 69
Super Lock Actuator Check / Rear LH ................... 70
Super Lock Actuator Check / Rear RH ................... 71
NATS Release Signal Check .................................. 72
Ignition Switch “ON” Circuit Check ......................... 73
MULTI-REMOTE CONTROL SYSTEM ..................... 74
Component Parts and Harness Connector Location ... 74
System Description ................................................. 75
FUNCTION .......................................................... 75
LOCK OPERATION ............................................. 75
UNLOCK OPERATION ........................................ 75
HAZARD REMINDER .......................................... 75
MULTI-REMOTE CONTROLLER ID CODE
ENTRY ................................................................ 75
Schematic ............................................................... 76
Wiring Diagram — MULTI — .................................. 77
Terminal and Reference Value for Multi-remote
Control Unit ............................................................. 80
Terminal and Reference Value for Time Control Unit ... 80
Symptom Chart ....................................................... 81
Remote Controller Battery Check ........................... 82
Power Supply and Ground Circuit Check for Time
Control Unit ............................................................. 82
Power Supply and Ground Circuit Check for Multi-
Remote Control Unit ............................................... 83
Time Control Unit Lock Signal Circuit Check .......... 84
Time Control Unit Unlock Signal Circuit Check ...... 85
Hazard Reminder Check ........................................ 86
ID Code Entry Procedure ....................................... 89
Remote Controller Battery Replacement ................ 90
FRONT DOOR LOCK ............................................... 91
Component Parts Location ..................................... 91
Component Parts Location (Super Lock) ................ 91
Inspection and Adjustment ..................................... 91
OUT SIDE HANDLE ROD ADJUSTMENT .......... 92
Removal and Installation ........................................ 92
REMOVAL ........................................................... 92
INSTALLATION .................................................... 93
Disassembly and Assembly .................................... 93
DISASSEMBLY ................................................... 93
ASSEMBLY ......................................................... 93
Disassembly and Assembly .................................... 93
DISASSEMBLY (SUPER LOCK) ......................... 93
ASSEMBLY ......................................................... 94
REAR DOOR LOCK .................................................. 95Component Parts Location ..................................... 95
Component Parts Location (Super Lock) ................ 95
Inspection and Adjustment ...................................... 95
OUT SIDE HANDLE ROD ADJUSTMENT .......... 96
Removal and Installation ......................................... 96
REMOVAL ............................................................ 96
INSTALLATION .................................................... 97
Disassembly and Assembly .................................... 98
DISASSEMBLY .................................................... 98
ASSEMBLY .......................................................... 98
Disassembly and Assembly .................................... 98
DISASSEMBLY (SUPER LOCK) ......................... 98
ASSEMBLY .......................................................... 98
BACK DOOR ............................................................. 99
Fitting Adjustment ................................................... 99
VERTICAL/LATERAL CLEARANCE ADJUST-
MENT ................................................................... 99
Back Door Assembly .............................................100
REMOVAL AND INSTALLATION .......................100
INSPECTION .....................................................100
Removal and Installation of Back Door Handle ....100
REMOVAL ..........................................................100
INSTALLATION ..................................................101
Removal and Installation of Back Door Lock and
Actuator .................................................................101
REMOVAL ..........................................................101
INSTALLATION ..................................................101
Removal and Installation of Back Door Weatherstrip .102
REMOVAL ..........................................................102
INSTALLATION ..................................................102
FUEL FILLER LID OPENER ...................................103
Component Parts Location ...................................103
THEFT WARNING SYSTEM ...................................104
Wiring Diagram — THEFT —/PRI-WIRE ..............104
LHD MODELS ....................................................104
RHD MODELS ...................................................106
NATS (NISSAN ANTI-THEFT SYSTEM) .................108
Component Parts and Harness Connector Location .108
System Description ...............................................109
System Composition .............................................110
ECM Re-communicating Function ........................110
Wiring Diagram — NATS — .................................. 111
LHD MODELS .................................................... 111
RHD MODELS ...................................................113
CONSULT-II ..........................................................115
CONSULT-II INSPECTION PROCEDURE ........115
CONSULT-II DIAGNOSTIC TEST MODE FUNC-
TION ..................................................................116
HOW TO READ SELF-DIAGNOSTIC RESULTS .116
NATS SELF-DIAGNOSTIC RESULTS ITEM
CHART ...............................................................117
Work Flow .............................................................118
Trouble Diagnoses ................................................119
SYMPTOM MATRIX CHART 1 ..........................119
SYMPTOM MATRIX CHART 2 ..........................121
DIAGNOSTIC SYSTEM DIAGRAM ...................121
Diagnostic Procedure 1 .........................................121
Diagnostic Procedure 2 .........................................122
Diagnostic Procedure 3 .........................................125

BL-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES

SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowEIS008PR
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to BL-10, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.

The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).

If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.

After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.

Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping

Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.

Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.

Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.

Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.

Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often drought on by activity.

Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.

Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.

Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842

SQUEAK AND RATTLE TROUBLE DIAGNOSES
BL-7
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DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.

Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.

If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Engine Ear or mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:

removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.

tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.

feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.

placing a piece of paper between components that you suspect are causing the noise.

looking for loose components and contact marks.
Refer to BL-8, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE

If the cause is a loose component, tighten the component securely.

If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape are available through your authorized Nissan Parts Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
Each item can be ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 × 135 mm (3.94 × 5.31 in)/76884-71L01: 60×85 mm (2.36 × 3.35 in)/76884-71L02: 15 ×
25 mm (0.59 × 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact.Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 × 50 mm (1.97 × 1.97 in)/73982-50Y00: 10 mm (0.39 in) think,
50 × 50 mm (1.97 × 1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 × 50 mm (1.18 × 1.97 in)

BL-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES

FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not available through NISSAN Parts Department, can also be used to repair
squeaks and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS008PS
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks to
repair the noise.

BL-18
DOOR

DOORPFP:80100
Fitting AdjustmentEIS00A67
FRONT DOOR
Longitudinal clearance and surface height adjustment at front end
1. Remove fender protector. Refer to EI-21, "FENDER PROTECTOR" .
2. Working from the inside the fender, loosen hinge mount bolts on the body. Lift rear end of the front door to
adjust clearance and surface difference properly.
REAR DOOR
Longitudinal clearance and surface height adjustment at front end
1. Remove upper and lower garnishes on the center pillar. Refer to EI-35, "BODY SIDE TRIM" .
2. Loosen mounting bolts from outside of vehicle, mounting nuts from inside of vehicle. Open rear door.
Raise rear end of it to adjust.
STRIKER ADJUSTMENT
Adjust striker until it is parallel to the lock engagement direction.
PIIA3652E
PIIA0555E

BL-22
POWER DOOR LOCK SYSTEM

POWER DOOR LOCK SYSTEMPFP:24814
System DescriptionEIS001SE
OPERATION
Power door lock/unlock operation by door key cylinder

With the key inserted into driver's door key cylinder, turning it to LOCK will lock all doors.

With the key inserted into driver's door key cylinder, turning it to UNLOCK will unlock all doors.
Power door lock/unlock operation by lock/unlock switch

With lock/unlock switch setting to LOCK will lock all doors.

With lock/unlock switch setting to UNLOCK will unlock all doors.
Key reminder system

If the ignition key is in the ignition key cylinder and driver door is open, setting lock/unlock switch, lock
knob, key or multi-remote controller to “LOCK” locks the door once but then immediately unlocks all doors.
(signal from door unlock sensor driver side)
Component Parts and Harness Connector LocationEIS004DC
PIIA0584E

POWER DOOR LOCK SYSTEM
BL-23
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SchematicEIS004DD
TIWA0003E

BL-24
POWER DOOR LOCK SYSTEM

Wiring Diagram — D/LOCK —EIS004DE
TIWA0465E