engine overheat NISSAN X-TRAIL 2003 Service Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2003, Model line: X-TRAIL, Model: NISSAN X-TRAIL 2003Pages: 4179, PDF Size: 87.27 MB
Page 333 of 4179

CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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SECTION
A
CO
ENGINE COOLING SYSTEM
QR
PRECAUTIONS .......................................................... 3
Precautions for Liquid Gasket .................................. 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
OVERHEATING CAUSE ANALYSIS .......................... 5
Troubleshooting Chart .............................................. 5
COOLING SYSTEM .................................................... 7
Cooling Circuit .......................................................... 7
System Chart ........................................................... 8
ENGINE COOLANT .................................................... 9
Inspection ................................................................. 9
LEVEL CHECK ..................................................... 9
LEAK CHECK ....................................................... 9
Changing Engine Coolant ........................................ 9
DRAINING ENGINE COOLANT ........................... 9
REFILLING ENGINE COOLANT ........................ 10
FLUSHING COOLING SYSTEM ......................... 10
RADIATOR ................................................................ 12
Removal and Installation ........................................ 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 13
INSPECTION AFTER INSTALLATION ............... 13
Checking Radiator Cap .......................................... 13
Checking Radiator .................................................. 13
RADIATOR (ALUMINUM TYPE) .............................. 14
Disassembly and Assembly ................................... 14
PREPARATION ................................................... 14
DISASSEMBLY ................................................... 14
ASSEMBLY ......................................................... 15
INSPECTION ...................................................... 17
COOLING FAN ......................................................... 18
Removal and Installation ........................................ 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 18
DISASSEMBLY AND ASSEMBLY ...................... 18WATER PUMP .......................................................... 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSPECTION AFTER REMOVAL ....................... 21
INSTALLATION ................................................... 21
INSPECTION AFTER INSTALLATION ................ 21
THERMOSTAT AND WATER CONTROL VALVE .... 22
Removal and Installation ........................................ 22
REMOVAL ........................................................... 22
INSPECTION AFTER REMOVAL ....................... 23
INSTALLATION ................................................... 23
INSPECTION AFTER INSTALLATION ................ 23
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 24
Standard and Limit .................................................. 24
CAPACITY ........................................................... 24
THERMOSTAT .................................................... 24
WATER CONTROL VALVE ................................. 24
RADIATOR .......................................................... 24
Tightening Torque ................................................... 24
YD22DDTi
PRECAUTIONS ........................................................ 25
Precautions For Liquid Gasket ............................... 25
LIQUID GASKET APPLICATION PROCEDURE ... 25
PREPARATION ......................................................... 26
Special Service Tools ............................................. 26
Commercial Service Tools ...................................... 26
OVERHEATING CAUSE ANALYSIS ........................ 27
Troubleshooting Chart ............................................ 27
COOLING SYSTEM .................................................. 29
Cooling Circuit ........................................................ 29
System Chart .......................................................... 30
ENGINE COOLANT .................................................. 31
Inspection ............................................................... 31
LEVEL CHECK .................................................... 31
Page 337 of 4179
![NISSAN X-TRAIL 2003 Service Repair Manual OVERHEATING CAUSE ANALYSIS
CO-5
[QR]
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MA
CO
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00KOD
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat tran NISSAN X-TRAIL 2003 Service Repair Manual OVERHEATING CAUSE ANALYSIS
CO-5
[QR]
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OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00KOD
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat tran](/img/5/57404/w960_57404-336.png)
OVERHEATING CAUSE ANALYSIS
CO-5
[QR]
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CO
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00KOD
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat and water con-
trol valve stuck closed—
Damaged finsDust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly — High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio—— —
Poor engine coolant quality — Engine coolant viscosity —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deterioration
Cylinder head gasket dete-
rioration
Page 338 of 4179
![NISSAN X-TRAIL 2003 Service Repair Manual CO-6
[QR]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at NISSAN X-TRAIL 2003 Service Repair Manual CO-6
[QR]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at](/img/5/57404/w960_57404-337.png)
CO-6
[QR]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Power train system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items
Page 342 of 4179
![NISSAN X-TRAIL 2003 Service Repair Manual CO-10
[QR]
ENGINE COOLANT
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated,
flush the engine cooling system. Refer to CO-10, "
FLUSHING COOL NISSAN X-TRAIL 2003 Service Repair Manual CO-10
[QR]
ENGINE COOLANT
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated,
flush the engine cooling system. Refer to CO-10, "
FLUSHING COOL](/img/5/57404/w960_57404-341.png)
CO-10
[QR]
ENGINE COOLANT
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated,
flush the engine cooling system. Refer to CO-10, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-82, "CYLINDER
BLOCK" .
2. Fill radiator and reservoir tank to specified level.
Pour engine coolant through engine coolant filler neck
slowly of less than 2 (1-3/4 lmp qt) a minute to allow air
in system to escape.
Use Genuine Nissan Anti-freeze Coolant or equivalent
mixed with water (distilled or demineralized). Refer to
MA-17, "
RECOMMENDED FLUIDS AND LUBRICANTS".
3. Warm up engine to normal operating temperature with radiator cap installed.
4. Run engine at 3,000 rpm for 10 seconds and return to idle speed.
Repeat two or three times.
CAUTION:
Watch water temperature gauge so as not to overheat the engine.
5. Stop engine and cool down to less than approximately 50°C (122°F).
Cool down using a fan to reduce the time.
If necessary, refill radiator up to filler neck with engine coolant.
6. Refill reservoir tank to “MAX” level line with engine coolant.
7. Repeat steps 2 through 5 two or more times with radiator cap installed until engine coolant level no longer
drops.
8. Check cooling system for leaks with engine running.
9. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.
Sound may be noticeable at heater unit.
10. Repeat step 9 three times.
11. If sound is heard, bleed air from cooling system by repeating steps 2 through 5 until engine coolant level
no longer drops.
Clean excess engine coolant from engine.
FLUSHING COOLING SYSTEM
1. Fill radiator and reservoir tank with water and reinstall radiator cap.
2. Run engine and warm it up to normal operating temperature.Engine coolant capacity
(with reservoir tank at “MAX” level)
: Approx. 7.1 (6-1/4 lmp qt)
SMA182B
Reservoir tank capacity (at “MAX” level)
: 0.6 (1/2 lmp qt)
SMA412B
Page 359 of 4179
![NISSAN X-TRAIL 2003 Service Repair Manual OVERHEATING CAUSE ANALYSIS
CO-27
[YD22DDTi]
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MA
CO
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00BAW
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor he NISSAN X-TRAIL 2003 Service Repair Manual OVERHEATING CAUSE ANALYSIS
CO-27
[YD22DDTi]
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CO
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00BAW
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor he](/img/5/57404/w960_57404-358.png)
OVERHEATING CAUSE ANALYSIS
CO-27
[YD22DDTi]
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MA
CO
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00BAW
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed —
Damaged finsDust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ateRefer to DTC in EC1217
(cooling system)
— High resistance to fan rota-
tion
Fan assembly
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio—— —
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deterioration
Cylinder head gasket dete-
rioration
Page 360 of 4179
![NISSAN X-TRAIL 2003 Service Repair Manual CO-28
[YD22DDTi]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Dri NISSAN X-TRAIL 2003 Service Repair Manual CO-28
[YD22DDTi]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Dri](/img/5/57404/w960_57404-359.png)
CO-28
[YD22DDTi]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items
Page 364 of 4179
![NISSAN X-TRAIL 2003 Service Repair Manual CO-32
[YD22DDTi]
ENGINE COOLANT
3. Remove air relief plug.
4. Open cylinder block drain plug. Refer to EM-212, "
CYLINDER BLOCK" .
5. Remove reservoir tank, drain engine coolant, then clean reservoi NISSAN X-TRAIL 2003 Service Repair Manual CO-32
[YD22DDTi]
ENGINE COOLANT
3. Remove air relief plug.
4. Open cylinder block drain plug. Refer to EM-212, "
CYLINDER BLOCK" .
5. Remove reservoir tank, drain engine coolant, then clean reservoi](/img/5/57404/w960_57404-363.png)
CO-32
[YD22DDTi]
ENGINE COOLANT
3. Remove air relief plug.
4. Open cylinder block drain plug. Refer to EM-212, "
CYLINDER BLOCK" .
5. Remove reservoir tank, drain engine coolant, then clean reservoir tank.
6. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush engine cooling system. Refer to CO-33, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-212, "CYLIN-
DER BLOCK" .
2. Fill radiator and reservoir tank to the specified level.
Pour engine coolant through engine coolant filler neck
slowly of less than 2 (1-3/4 lmp qt) a minute to allow air
in system to escape.
Use Genuine Nissan Anti-freeze Coolant or equivalent
mixed with water (distilled or demineralized). Refer to
MA-17, "
RECOMMENDED FLUIDS AND LUBRICANTS".
When engine coolant overflows air relief hole, install air relief
plug with new copper washer.
3. Warm up engine to normal operating temperature without radiator cap installed.
If engine coolant overflows radiator filler hole, install radiator cap.
4. Run engine at 3,000 rpm for 10 seconds and return to idle speed with radiator cap installed.
Repeat two or three times.
CAUTION:
Watch engine coolant temperature gauge so as not to overheat the engine.
5. Stop engine and cool down to less than approximately 50°C(122°F).
Cool down using a fan to reduce the time.
If necessary, refill radiator up to filler neck with engine coolant.
6. Refill reservoir tank to MAX level line with engine coolant.
SBIA0130E
Engine coolant capacity
(with reservoir tank at “MAX” level)
: Approx. 9.5 (8-3/8 lmp qt)
SMA182B
Reservoir tank capacity (at “MAX” level)
: 0.6 (1/2 lmp qt)
Air relief plug:
: 6.9 - 7.8 N·m (0.7 - 0.8 kg-m, 61 - 69 in-lb)
SMA412B
Page 382 of 4179

EC-4 CONSULT-II Reference Value in Data Monitor Mode
.302
On Board Diagnosis Logic ....................................302
DTC Confirmation Procedure ...............................302
Wiring Diagram .....................................................304
Diagnostic Procedure ...........................................307
Component Inspection ..........................................309
DTC P1128 THROTTLE CONTROL MOTOR .........310
Component Description ........................................310
On Board Diagnosis Logic ....................................310
DTC Confirmation Procedure ...............................310
Wiring Diagram .....................................................311
Diagnostic Procedure ...........................................315
Component Inspection ..........................................316
Removal and Installation ......................................317
DTC P1143 HO2S1 .................................................318
Component Description ........................................318
CONSULT-II Reference Value in Data Monitor Mode
.318
On Board Diagnosis Logic ....................................318
DTC Confirmation Procedure ...............................319
Overall Function Check ........................................319
Diagnostic Procedure ...........................................320
Component Inspection ..........................................322
Removal and Installation ......................................323
DTC P1144 HO2S1 .................................................324
Component Description ........................................324
CONSULT-II Reference Value in Data Monitor Mode
.324
On Board Diagnosis Logic ....................................324
DTC Confirmation Procedure ...............................325
Overall Function Check ........................................325
Diagnostic Procedure ...........................................326
Component Inspection ..........................................328
Removal and Installation ......................................329
DTC P1146 HO2S2 .................................................330
Component Description ........................................330
CONSULT-II Reference Value in Data Monitor Mode
.330
On Board Diagnosis Logic ....................................330
DTC Confirmation Procedure ...............................331
Overall Function Check ........................................332
Wiring Diagram .....................................................333
Diagnostic Procedure ...........................................334
Component Inspection ..........................................336
Removal and Installation ......................................337
DTC P1147 HO2S2 .................................................338
Component Description ........................................338
CONSULT-II Reference Value in Data Monitor Mode
.338
On Board Diagnosis Logic ....................................338
DTC Confirmation Procedure ...............................339
Overall Function Check ........................................340
Wiring Diagram .....................................................341
Diagnostic Procedure ...........................................342
Component Inspection ..........................................344
Removal and Installation ......................................345
DTC P1211 TCS CONTROL UNIT ..........................346
Description ............................................................346On Board Diagnosis Logic ....................................346
DTC Confirmation Procedure ................................346
Diagnostic Procedure ............................................346
DTC P1212 TCS COMMUNICATION LINE .............347
Description ............................................................347
On Board Diagnosis Logic ....................................347
DTC Confirmation Procedure ................................347
Diagnostic Procedure ............................................347
DTC P1217 ENGINE OVER TEMPERATURE ........348
System Description ...............................................348
CONSULT-II Reference Value in Data Monitor Mode
.349
On Board Diagnosis Logic ....................................349
Overall Function Check .........................................349
Wiring Diagram .....................................................352
Diagnostic Procedure ............................................355
Main 12 Causes of Overheating ...........................362
Component Inspection ..........................................363
DTC P1225 TP SENSOR ........................................364
Component Description ........................................364
On Board Diagnosis Logic ....................................364
DTC Confirmation Procedure ................................364
Diagnostic Procedure ............................................365
Removal and Installation .......................................365
DTC P1226 TP SENSOR ........................................366
Component Description ........................................366
On Board Diagnosis Logic ....................................366
DTC Confirmation Procedure ................................366
Diagnostic Procedure ............................................367
Removal and Installation .......................................367
DTC P1229 SENSOR POWER SUPPLY ................368
On Board Diagnosis Logic ....................................368
DTC Confirmation Procedure ................................368
Wiring Diagram .....................................................369
Diagnostic Procedure ............................................370
DTC P1706 PNP SWITCH .......................................373
Component Description ........................................373
CONSULT-II Reference Value in Data Monitor Mode
.373
On Board Diagnosis Logic ....................................373
DTC Confirmation Procedure ................................373
Overall Function Check .........................................373
Wiring Diagram .....................................................375
Diagnostic Procedure ............................................376
DTC P1720 VSS ......................................................378
Description ............................................................378
CONSULT-II Reference Value in Data Monitor Mode
.378
On Board Diagnosis Logic ....................................378
DTC Confirmation Procedure ................................378
Diagnostic Procedure ............................................379
DTC P1805 BRAKE SWITCH .................................380
Description ............................................................380
CONSULT-II Reference Value in Data Monitor Mode
.380
On Board Diagnosis Logic ....................................380
FAIL-SAFE MODE ................................................380
DTC Confirmation Procedure ................................380
Wiring Diagram .....................................................381
Page 389 of 4179

EC-11
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ECA
Wiring Diagram .................................................... 994
Diagnostic Procedure ........................................... 995
Removal and Installation ...................................... 996
DTC P0192, P0193 FRP SENSOR ......................... 997
Description ........................................................... 997
CONSULT-II Reference Value in Data Monitor Mode
. 997
ECM Terminals and Reference Value .................. 997
On Board Diagnosis Logic ................................... 997
DTC Confirmation Procedure ............................... 998
Wiring Diagram .................................................... 999
Diagnostic Procedure ..........................................1000
Component Inspection ........................................1002
Removal and Installation .....................................1002
DTC P0200 FUEL INJECTOR ...............................1003
On Board Diagnosis Logic ..................................1003
DTC Confirmation Procedure ..............................1003
Diagnostic Procedure ..........................................1003
DTC P0201 - P0204 FUEL INJECTOR .................1005
Component Description .......................................1005
CONSULT-II Reference Value in Data Monitor Mode
1005
ECM Terminals and Reference Value .................1005
On Board Diagnosis Logic ..................................1006
DTC Confirmation Procedure ..............................1007
Wiring Diagram ...................................................1008
Diagnostic Procedure ..........................................1009
Component Inspection ........................................1010
Removal and Installation .....................................1010
DTC P0217 ENGINE OVER TEMPERATURE ......1011
System Description .............................................1011
CONSULT-II Reference Value in Data Monitor Mode
1011
ECM Terminals and Reference Value .................1011
On Board Diagnosis Logic ..................................1012
Overall Function Check .......................................1012
Wiring Diagram ...................................................1014
Diagnostic Procedure ..........................................1015
Main 12 Causes of Overheating ..........................1023
Component Inspection ........................................1024
DTC P0222, P0223 APP SENSOR .......................1025
Description ..........................................................1025
CONSULT-II Reference Value in Data Monitor Mode
1025
ECM Terminals and Reference Value .................1025
On Board Diagnosis Logic ..................................1026
DTC Confirmation Procedure ..............................1026
Wiring Diagram ...................................................1027
Diagnostic Procedure ..........................................1028
Component Inspection ........................................1030
Removal and Installation .....................................1030
DTC P0234 TC SYSTEM .......................................1031
Description ..........................................................1031
ECM Terminal and Reference Value ...................1031
On Board Diagnosis Logic ..................................1032
Overall Function Check .......................................1032
Wiring Diagram ...................................................1033
Diagnostic Procedure ..........................................1034
Component Inspection ........................................1037DTC P0237, P0238 TC BOOST SENSOR .............1038
Component Description .......................................1038
CONSULT-II Reference Value in Data Monitor Mode
1038
ECM Terminals and Reference Value ..................1038
On Board Diagnosis Logic ...................................1039
DTC Confirmation Procedure ..............................1039
Wiring Diagram ....................................................1040
Diagnostic Procedure ..........................................1041
Component Inspection .........................................1043
Removal and Installation .....................................1043
DTC P0335 CKP SENSOR ....................................1044
Description ...........................................................1044
CONSULT-II Reference Value in Data Monitor Mode
1044
ECM Terminals and Reference Value ..................1044
On Board Diagnosis Logic ...................................1045
DTC Confirmation Procedure ..............................1045
Wiring Diagram ....................................................1046
Diagnostic Procedure ..........................................1047
Component Inspection .........................................1049
Removal and Installation .....................................1049
DTC P0336 CKP SENSOR ....................................1050
Description ...........................................................1050
CONSULT-II Reference Value in Data Monitor Mode
1050
ECM Terminals and Reference Value ..................1050
On Board Diagnosis Logic ...................................1051
DTC Confirmation Procedure ..............................1051
Wiring Diagram ....................................................1052
Diagnostic Procedure ..........................................1053
Component Inspection .........................................1055
Removal and Installation .....................................1055
DTC P0340 CMP SENSOR ....................................1056
Description ...........................................................1056
ECM Terminals and Reference Value ..................1056
On Board Diagnosis Logic ...................................1056
DTC Confirmation Procedure ..............................1057
Wiring Diagram ....................................................1058
Diagnostic Procedure ..........................................1059
Component Inspection .........................................1061
Removal and Installation .....................................1061
DTC P0341 CMP SENSOR ....................................1062
Description ...........................................................1062
ECM Terminals and Reference Value ..................1062
On Board Diagnosis Logic ...................................1062
DTC Confirmation Procedure ..............................1063
Wiring Diagram ....................................................1064
Diagnostic Procedure ..........................................1065
Component Inspection .........................................1068
Removal and Installation .....................................1068
DTC P0380 GLOW RELAY ....................................1069
On Board Diagnosis Logic ...................................1069
DTC Confirmation Procedure ..............................1069
Wiring Diagram ....................................................1070
Diagnostic Procedure ..........................................1071
Component Inspection .........................................1072
DTC P0401 EGR FUNCTION ................................1073
Description ...........................................................1073
Page 393 of 4179

EC-15
C
D
E
F
G
H
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ECA
ECM Terminals and Reference Value .................1297
On Board Diagnosis Logic ..................................1298
DTC Confirmation Procedure ..............................1298
Wiring Diagram ...................................................1299
Diagnostic Procedure ..........................................1300
Component Inspection ........................................1302
Removal and Installation .....................................1302
DTC P0182, P0183 FUEL PUMP TEMPERATURE
SENSOR ................................................................1303
Description ..........................................................1303
CONSULT-II Reference Value in Data Monitor Mode
1303
ECM Terminals and Reference Value .................1303
On Board Diagnosis Logic ..................................1303
DTC Confirmation Procedure ..............................1303
Wiring Diagram ...................................................1304
Diagnostic Procedure ..........................................1305
Removal and Installation .....................................1306
DTC P0192, P0193 FRP SENSOR ........................1307
Description ..........................................................1307
CONSULT-II Reference Value in Data Monitor Mode
1307
ECM Terminals and Reference Value .................1307
On Board Diagnosis Logic ..................................1307
DTC Confirmation Procedure ..............................1308
Wiring Diagram ...................................................1309
Diagnostic Procedure ..........................................1310
Component Inspection ........................................1312
Removal and Installation .....................................1312
DTC P0200 FUEL INJECTOR ...............................1313
On Board Diagnosis Logic ..................................1313
DTC Confirmation Procedure ..............................1313
Diagnostic Procedure ..........................................1313
DTC P0201 - P0204 FUEL INJECTOR .................1314
Component Description .......................................1314
CONSULT-II Reference Value in Data Monitor Mode
1314
ECM Terminals and Reference Value .................1314
On Board Diagnosis Logic ..................................1315
DTC Confirmation Procedure ..............................1316
Wiring Diagram ...................................................1317
Diagnostic Procedure ..........................................1318
Component Inspection ........................................1319
Removal and Installation .....................................1319
DTC P0217 ENGINE OVER TEMPERATURE ......1320
System Description .............................................1320
CONSULT-II Reference Value in Data Monitor Mode
1320
ECM Terminals and Reference Value .................1320
On Board Diagnosis Logic ..................................1321
Overall Function Check .......................................1321
Wiring Diagram ...................................................1322
Diagnostic Procedure ..........................................1323
Main 12 Causes of Overheating ..........................1330
Component Inspection ........................................1331
DTC P0222, P0223 APP SENSOR .......................1332
Description ..........................................................1332
CONSULT-II Reference Value in Data Monitor Mode
1332ECM Terminals and Reference Value ..................1332
On Board Diagnosis Logic ...................................1333
DTC Confirmation Procedure ..............................1333
Wiring Diagram ....................................................1334
Diagnostic Procedure ..........................................1335
Component Inspection .........................................1337
Removal and Installation .....................................1337
DTC P0234 TC SYSTEM .......................................1338
Description ...........................................................1338
ECM Terminal and Reference Value ...................1338
On Board Diagnosis Logic ...................................1339
Overall Function Check .......................................1339
Wiring Diagram ....................................................1340
Diagnostic Procedure ..........................................1341
Component Inspection .........................................1343
DTC P0237, P0238 TC BOOST SENSOR .............1345
Component Description .......................................1345
CONSULT-II Reference Value in Data Monitor Mode
1345
ECM Terminals and Reference Value ..................1345
On Board Diagnosis Logic ...................................1346
DTC Confirmation Procedure ..............................1346
Wiring Diagram ....................................................1347
Diagnostic Procedure ..........................................1348
Component Inspection .........................................1350
Removal and Installation .....................................1350
DTC P0335 CKP SENSOR ....................................1351
Description ...........................................................1351
CONSULT-II Reference Value in Data Monitor Mode
1351
ECM Terminals and Reference Value ..................1351
On Board Diagnosis Logic ...................................1352
DTC Confirmation Procedure ..............................1352
Wiring Diagram ....................................................1353
Diagnostic Procedure ..........................................1354
Component Inspection .........................................1356
Removal and Installation .....................................1356
DTC P0336 CKP SENSOR ....................................1357
Description ...........................................................1357
CONSULT-II Reference Value in Data Monitor Mode
1357
ECM Terminals and Reference Value ..................1357
On Board Diagnosis Logic ...................................1358
DTC Confirmation Procedure ..............................1358
Wiring Diagram ....................................................1359
Diagnostic Procedure ..........................................1360
Component Inspection .........................................1362
Removal and Installation .....................................1362
DTC P0340 CMP SENSOR ....................................1363
Description ...........................................................1363
ECM Terminals and Reference Value ..................1363
On Board Diagnosis Logic ...................................1363
DTC Confirmation Procedure ..............................1364
Wiring Diagram ....................................................1365
Diagnostic Procedure ..........................................1366
Component Inspection .........................................1368
Removal and Installation .....................................1368
DTC P0341 CMP SENSOR ....................................1369
Description ...........................................................1369