charging NISSAN X-TRAIL 2005 Service User Guide

TROUBLE DIAGNOSIS
EC-1385
[YD (WITHOUT EURO-OBD)]
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8. CHECK IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and let it idle.
2. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II.
3. Read idle speed.
Without CONSULT-II
Read idle speed.
OK or NG
OK >>INSPECTION END
NG >> GO TO 9.
9. CHECK AIR CLEANER FILTER
Check air cleaner filter for clogging or breaks.
OK or NG
OK >> GO TO 10.
NG >> Replace air cleaner filter.
10. CHECK BATTERY VOLTAGE
Check battery voltage.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 . CHECK BATTERY
Refer to SC-4, "
BATTERY" .
OK or NG
OK >> Check charging system. Refer to SC-13, "CHARGING SYSTEM" .
NG >> Repair or replace.
12. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-209, "
CHECKING COMPRESSION PRESSURE" .
OK or NG
OK >> GO TO 13.
NG >> Follow the instruction of “CHECKING COMPRESSION PRESSURE”.725±25 rpm
SEF817Y
725±25 rpm
Voltage: More than 12.13V

EC-1554
[YD (WITHOUT EURO-OBD)]
DTC P0563 BATTERY VOLTAGE

DTC P0563 BATTERY VOLTAGEPFP:24410
On Board Diagnosis LogicEBS01221
The MI will not light up for this self-diagnosis.
DTC Confirmation ProcedureEBS01222
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 35 seconds.
4. If DTC is detected, go to EC-1554, "
Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine and let it idle for at least 35 seconds.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
3. Perform Diagnostic Test Mode II (Self-diagnostic results) with ECM.
4. If DTC is detected, go to EC-1554, "
Diagnostic Procedure" .
Diagnostic ProcedureEBS01223
1. INSPECTION START
Are jumper cables connected for the jump starting?
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 2.
2. CHECK BATTERY AND ALTERNATOR
Check that the proper type of battery and alternator is installed.
Refer to SC-4, "
BATTERY" and SC-13, "CHARGING SYSTEM" .
OK or NG
OK >> GO TO 5.
NG >> Replace with a proper one.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0563
0563Battery voltage highAn excessively high voltage from the battery is
sent to ECM.

Battery

Battery terminal

Alternator
SEF817Y

AT-16
A/T FLUID

A/T FLUIDPFP:KLE40
Checking A/T FluidECS004Q7
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using “COLD” range on A/
T fluid level gauge.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and note reading. If level is at low
side of either range, and A/T fluid to the A/T fluid charging pipe.
CAUTION:
When wiping away the A/T fluid level gauge, always use
lint-free paper, not a cloth one.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far
as it will go.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using a stopper attached.
f. Remove A/T fluid level gauge and note reading. If reading is at
low side of range, add A/T fluid to the A/T fluid charging pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes in urban areas.
5. Recheck A/T fluid level at A/T fluid temperatures of 50 to 80°C (122 to 176°F) using “HOT” range on A/T
fluid level gauge.
CAUTION:

When wiping away the A/T fluid level gauge, always use lint-free paper, not a cloth one.

Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using a stopper attached.
SMA146B
SMA827CA
SMA051D

A/T FLUID
AT-17
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6. Check A/T fluid condition.

If A/T fluid is very dark or smells burned, checking operation
of A/T. Flush cooling system after repair of A/T.

If A/T fluid contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-12,
"RADIATOR" , CO-15, "RADIATOR (ALUMINUM TYPE)" .
7. Install the removed A/T fluid level gauge in the A/T fluid charging
pipe.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using a stopper attached.
Changing A/T FluidECS004Q8
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid from drain plug and refill with new A/T fluid. Always refill same volume with drained fluid.
Refer to MA-17, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
CAUTION:
Do not reuse drain plug gasket.
4. Run engine at idle speed for five minutes.
5. Check A/T fluid level and condition. Refer to AT- 1 6 , "
Checking
A/T Fluid" . If A/T fluid is still dirty, repeat steps 2 through 5.
SAT638A
Fluid capacity (With torque converter):
Approx. 8.5 (7-1/2 lmp qt)
Drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)
SMA027D

AT-92
[EURO-OBD]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION

Does not change from “12 ” to “11 ”
in “1” position.ON vehicle1. PNP switchAT-100
2. Vehicle speed sensor·A/T (Revolution
sensor) and vehicle speed sensor·MTRAT- 11 2, AT- 1 9 2
3. Shift solenoid valve AAT-161
4. Control valve assemblyAT-404
OFF vehicle5. Low one-way clutchAT-416
, AT- 4 2 3
6. Brake bandAT-497
7. Low & reverse brakeAT-483
Large shock changing from “12 ” to
“1
1 ” in “1” position.ON vehicle 1. Control valve assemblyAT-404OFF vehicle 2. Low & reverse brakeAT-483
Transaxle overheats. ON vehicle1. Fluid levelAT- 6 4
2. Engine idling rpm EC-45
3. Accelerator pedal position (APP) sensorAT-173
4. Line pressure testAT- 6 8
5. Line pressure solenoid valveAT-154
6. Control valve assemblyAT-404
Transaxle overheats. OFF vehicle7. Oil pumpAT-443
8. Reverse clutchAT-464
9. High clutchAT-469
10. Brake bandAT-497
11. Forward clutchAT-475
12. Overrun clutchAT-475
13. Low & reverse brakeAT-483
14. Torque converterAT-423
ATF shoots out during operation.
White smoke emitted from exhaust
pipe during operation.ON vehicle 1. Fluid levelAT- 6 4
OFF vehicle2. Reverse clutchAT-464
3. High clutchAT-469
4. Brake bandAT-497
5. Forward clutchAT-475
6. Overrun clutchAT-475
7. Low & reverse brakeAT-483
Offensive smell at fluid charging
pipe.ON vehicle 1. Fluid levelAT- 6 4
OFF vehicle2. Torque converterAT-423
3. Oil pumpAT-443
4. Reverse clutchAT-464
5. High clutchAT-469
6. Brake bandAT-497
7. Forward clutchAT-475
8. Overrun clutchAT-475
9. Low & reverse brakeAT-483
Symptom Condition Diagnostic Item Reference Page

AT-284
[EXC.F/EURO-OBD]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION

Large shock changing from “12 ” to “11
” in “1” position.ON vehicle 1. Control valve assemblyAT-404
OFF vehicle 2. Low & reverse brakeAT-483
Transaxle overheats. ON vehicle1. Fluid levelAT-256
2. Engine idling rpmEC-558
3. Accelerator pedal position (APP) sensorAT-345
4. Line pressure testAT-260
5. Line pressure solenoid valveAT-387
6. Control valve assemblyAT-404
Transaxle overheats. OFF vehicle7. Oil pumpAT-443
8. Reverse clutchAT-464
9. High clutchAT-469
10. Brake bandAT-497
11. Forward clutchAT-475
12. Overrun clutchAT-475
13. Low & reverse brakeAT-483
14. Torque converterAT-423
ATF shoots out during operation.
White smoke emitted from exhaust
pipe during operation.ON vehicle 1. Fluid levelAT-256
OFF vehicle2. Reverse clutchAT-464
3. High clutchAT-469
4. Brake bandAT-497
5. Forward clutchAT-475
6. Overrun clutchAT-475
7. Low & reverse brakeAT-483
Offensive smell at fluid charging pipe.ON vehicle 1. Fluid levelAT-256OFF vehicle2. Torque converterAT-423
3. Oil pumpAT-443
4. Reverse clutchAT-464
5. High clutchAT-469
6. Brake bandAT-497
7. Forward clutchAT-475
8. Overrun clutchAT-475
9. Low & reverse brakeAT-483
Torque converter is not locked up. ON vehicle1. Accelerator pedal position (APP) sensorAT-345
2. Vehicle speed sensor·A/T (Revolution
sensor) and vehicle speed sensor·MTRAT-332, AT-339
3. Engine speed signalAT-382
4. A/T fluid temp sen circ and TCM pow
sourAT-374
5. Line pressure testAT-260
6. Torque converter clutch solenoid valveAT-368
7. Control valve assemblyAT-404
Torque converter is not locked up. OFF vehicle 8. Torque converterAT-423
Symptom Condition Diagnostic Item Reference Page

REMOVAL AND INSTALLATION
AT-413
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REMOVAL AND INSTALLATIONPFP:00000
RemovalECS004NC
COMPONENTS
CAUTION:
Before separating transaxle from engine, remove the crankshaft position sensor (Euro-OBD) from
transaxle. Be careful not to damage sensor.
1. Remove battery and bracket, air cleaner and air duct.
2. Remove air breather hose.
3. Disconnect terminal cord assembly harness connector, PNP switch harness connector and revolution
sensor harness connector.
4. Remove crankshaft position sensor (Euro-OBD) from transaxle.
5. Disconnect control cable from transaxle.
6. Remove front exhaust tube. Refer to EX-2, "
Removal and Installation"
7. Disconnect A/T fluid cooler hoses.
8. Remove drive shafts. Refer to FAX-11, "
FRONT DRIVE SHAFT" , RAX-14, "REAR DRIVE SHAFT" .
9. Remove transfer assembly. Refer to TF-57, "
Removal and Installation" .
10. Remove starter motor from transaxle. Refer to SC-27, "
Removal and Installation" .
11. Support transaxle with a transmission jack.
1. Transfer assembly 2. A/T fluid level gauge 3. A/T fluid charging pipe
4. O-ring 5. Center member 6. Front engine mounting insulator
7. Grommet 8. Fluid cooler tube 9. Fluid cooler tube
10. Copper washer 11. Copper washer 12. Transaxle assembly
13. Stopper 14. LH engine mounting insulator
SCIA6893E

AT-414
[ALL]
REMOVAL AND INSTALLATION

12. Remove center member, engine insulator and engine mounting
bracket.

Center member fixing bolts to specified torque, Refer to AT-
413, "COMPONENTS" .
13. Remove suspension member. Refer to FSU-12, "
FRONT SUS-
PENSION MEMBER" .
14. Remove dust cover from converter housing part.
15. Turn crankshaft, and remove the four tightening bolts for drive
plate and torque converter.
CAUTION:
The crankshaft should be rotated clockwise, viewed from
the front of engine.
16. Support engine with a transmission jack.
17. Remove bolts fixing transaxle to engine.
18. Lower transaxle while supporting it with a transmission jack.
19. Disconnect harness connector and wire harness.
20. Remove A/T fluid charging pipe.
SCIA0794E
AAT259A
ATM0479D
SCIA5885E

ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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AUTOMATIC AIR CONDITIONER
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for Working with HFC-134a (R-134a) ..... 4
General Refrigerant Precautions .............................. 5
Lubricant Precautions .............................................. 5
Precautions for Refrigerant Connection ................... 5
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION ...................................................... 6
O-RING AND REFRIGERANT CONNECTION ..... 7
Precautions for Servicing Compressor ................... 10
Precautions for Service Equipment ........................ 10
RECOVERY/RECYCLING EQUIPMENT ............ 10
ELECTRONIC LEAK DETECTOR ...................... 10
VACUUM PUMP ................................................. 10
MANIFOLD GAUGE SET .................................... 10
SERVICE HOSES ................................................ 11
SERVICE COUPLERS ......................................... 11
REFRIGERANT WEIGHT SCALE ....................... 11
CALIBRATING ACR4 WEIGHT SCALE ............... 11
CHARGING CYLINDER ...................................... 12
Precautions for Leak Detection Dye ....................... 12
IDENTIFICATION ................................................ 13
IDENTIFICATION LABEL FOR VEHICLE ........... 13
Wiring Diagrams and Trouble Diagnosis ................ 13
PREPARATION ......................................................... 14
Special Service Tools ............................................. 14
WITH GASOLINE ENGINE (CWV-615M COM-
PRESSOR) ......................................................... 14
WITH DIESEL ENGINE (DKV-11G COMPRES-
SOR) ................................................................... 14
HFC-134a (R-134a) Service Tools and Equipment ... 15
REFRIGERATION SYSTEM ..................................... 18
Refrigerant Cycle ................................................... 18
REFRIGERANT FLOW ....................................... 18
FREEZE PROTECTION (WITH GASOLINE
ENGINE: CWV-615M COMPRESSOR) .............. 18
Refrigerant System Protection ............................... 18
REFRIGERANT PRESSURE SENSOR (WITH GASOLINE ENGINE: CWV-615M COMPRES-
SOR) ................................................................... 18
DUAL-PRESSURE SWITCH (WITH DIESEL
ENGINE: DKV-11G COMPRESSOR) .................. 18
PRESSURE RELIEF VALVE (WITH GASOLINE
ENGINE: CWV-615M COMPRESSOR) .............. 18
V-6 Variable Displacement Compressor (With Gas-
oline Engine: CWV-615M Compressor) .................. 19
GENERAL INFORMATION ................................. 19
DESCRIPTION .................................................... 20
Component Layout ................................................. 23
LUBRICANT .............................................................. 24
Maintenance of Lubricant Quantity in Compressor ... 24
LUBRICANT ........................................................ 24
LUBRICANT RETURN OPERATION .................. 24
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR .................................................. 25
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT ....................... 25
AIR CONDITIONER CONTROL ............................... 27
Description of Air Conditioner LAN Control System ... 27
System Construction .............................................. 27
OPERATION ........................................................ 27
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................... 28
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) ..................................... 29
FAN SPEED CONTROL ...................................... 29
INTAKE DOOR CONTROL ................................. 29
OUTLET DOOR CONTROL ................................ 29
MAGNET CLUTCH CONTROL ........................... 29
SELF-DIAGNOSTIC SYSTEM ............................ 29
Description of Control System ................................ 30
Control Operation ................................................... 31
MODE CONTROL DIAL ...................................... 31
TEMPERATURE CONTROL DIAL (POTENTIO
TEMPERATURE CONTROL) .............................. 31
FAN CONTROL DIAL .......................................... 31
REAR WINDOW DEFOGGER SWITCH ............. 31

PRECAUTIONS
ATC-9
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CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.

When the compressor is removed, store it in the same position as it is when mounted on the car.
Malfunction to do so will cause lubricant to enter the low-pressure chamber.

When connecting tubes, always use a torque wrench and a back-up wrench.

After disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.

When installing an air conditioner in the vehicle, connect the pipes as the final stage of the opera-
tion. Do not remove the seal caps of pipes and other components until just before required for
connection.

Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.

Thoroughly remove moisture from the refrigeration system before charging the refrigerant.

Always replace used O-rings.

When connecting tube, apply lubricant to circle of the O-rings shown in illustration. Be careful not
to apply lubricant to threaded portion.

O-ring must be closely attached to dented portion of tube.

When replacing the O-ring, be careful not to damage O-ring and tube.

Connect tube until you hear it click, then tighten the nut or bolt by hand until snug. Make sure that
the O-ring is installed to tube correctly.

After connecting line, conduct leak test and make sure that there is no leakage from connections.
When the refrigerant leaking point is found, disconnect that line and replace the O-ring. Then
tighten connections of seal seat to the specified torque.With gasoline engine
(CWV-615M compressor)With diesel engine
(DKV-11G compressor)
Lubricant name : Nissan A/C System Oil Type S Nissan A/C System Oil Type R
Part number : KLH00-PAGS0 KLH00-PAGR0
RHA861F