spring NISSAN X-TRAIL 2005 Service Manual PDF

TRANSAXLE ASSEMBLY
MT-33
D
E
F
G
H
I
J
K
L
MA
B
MT

b. While lifting reverse shift fork, align cam with 5th-reverse
bracket.
c. Install reverse lever assembly to clutch housing, and then
tighten mounting bolts to the specified torque. Refer to MT-25,
"Shift Control Components" .
22. Install check ball, shift check sleeve, check spring and check
plug to clutch housing.
CAUTION:

Do not reuse check plug.

Do not drop check ball.
23. Install the magnet onto clutch housing.
24. Install differential side oil seal until it is flush with end face of
transaxle case using the drift.
CAUTION:
Do not reuse differential side oil seal.
25. Install selected differential side bearing adjusting shim and dif-
ferential side bearing outer race.

For selection of adjusting shim, refer to MT-36, "Differential
Side Bearing Preload" .
26. Install selected reverse idler gear adjusting shim onto reverse
idler gear assembly.

For selection of adjusting shims, refer to MT-37, "Reverse
Idler Gear End Play" .
27. Install selected input shaft rear bearing adjusting shim onto input shaft.

For selection of adjusting shims, refer to MT-37, "Input Shaft End Play" .
28. Install baffle plate and oil gutter to transaxle case.
29. Install transaxle case following the procedures below.
a. Install selected mainshaft rear bearing adjusting shim into transaxle case.

For selection of adjusting shims, refer to MT-38, "Mainshaft End Play" .
b. Temporarily install snap ring of mainshaft rear bearing into transaxle case.
CAUTION:
Do not reuse snap ring.
c. Apply recommended sealant to mating surfaces of transaxle
case and clutch housing.
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
PCIB0929E
SCIA0390E
SCIA0887E
PCIB0816E

TRANSAXLE ASSEMBLY
MT-35
D
E
F
G
H
I
J
K
L
MA
B
MT

30. Install bore plug to transaxle case using the drift.
CAUTION:
Do not reuse bore plug.
31. Install welch plug to transaxle case using the drift.
CAUTION:
Do not reuse welch plug.
32. Install 2 check balls, 2 check springs and 2 check plugs to tran-
saxle case, and then tighten check plug to the specified torque.
Refer to MT-25, "
Shift Control Components" .
CAUTION:
Do not reuse check plug.
33. Apply recommended sealant to threads of park/neutral position
switch and back-up lamp switch. Then install them to transaxle
case and tighten to the specified torque. Refer to MT-22, "
Case
and Housing Components" .
34. Install gaskets onto drain plug and plug, and then install them
into transaxle case. Tighten drain plug and plug to the specified
torque. Refer to MT-22, "
Case and Housing Components" .
CAUTION:
Do not reuse gasket.
35. Install O-ring onto plug (for 2WD models) or gasket onto filler
plug (for 4WD models), and then install it into clutch housing.
Tighten plug mounting bolt or filler plug to the specified torque.
Refer to MT-22, "
Case and Housing Components" .
CAUTION:

Do not reuse O-ring or gasket.

After oil is filled, tighten plug mounting bolt or filler plug to specified torque.
SCIA0894E
SCIA0403E
SCIA1668J
SCIA0895E

TRANSAXLE ASSEMBLY
MT-41
D
E
F
G
H
I
J
K
L
MA
B
MT

Gear Components
1. Input shaft front bearing 2. Input shaft 3. 3rd needle bearing
4. 3rd input gear 5. 3rd inner baulk ring 6. 3rd synchronizer cone
7. 3rd outer baulk ring 8. 3rd-4th spread spring 9. 3rd-4th shifting insert
10. 3rd-4th synchronizer hub 11. 4th baulk ring 12. 3rd-4th coupling sleeve
13. 4th input gear bushing 14. 4th needle bearing 15. 4th input gear
16. Thrust washer 17. 5th input gear bushing 18. 5th needle bearing
19. 5th input gear 20. 5th baulk ring 21. 5th-6th spread spring
22. 5th-6th shifting insert 23. 5th-6th synchronizer hub 24. 5th-6th coupling sleeve
25. 6th baulk ring 26. 6th input gear 27. 6th needle bearing
28. 6th input gear bushing 29. Snap ring 30. Input shaft rear bearing
31. Oil channel 32. Input shaft rear bearing adjusting
shim33. Retaining pin
34. Reverse idler shaft 35. Thrust needle bearing 36. Reverse idler gear needle bearing
37. Reverse insert spring 38. Reverse idler gear (Front) 39. Reverse balk ring
40. Reverse coupling sleeve 41. Reverse idler gear (Rear) 42. Reverse idler gear adjusting shim
PCIB1460E

MT-42
TRANSAXLE ASSEMBLY

1. Mainshaft front bearing 2. Mainshaft bearing retainer 3. Mainshaft
4. Reverse main gear 5. 1st main gear 6. 1st main gear bushing
7. 1st needle bearing 8. 1st inner baulk ring 9. 1st synchronizer cone
10. 1st outer baulk ring 11. 1st-2nd spread spring 12. 1st-2nd shifting insert
13. 1st-2nd synchronizer hub 14. 2nd outer baulk ring 15. 2nd synchronizer cone
16. 2nd inner baulk ring 17. 1st-2nd coupling sleeve 18. 2nd main gear bushing
19. 2nd needle bearing 20. 2nd main gear 21. 3rd main gear
22. 3rd-4th mainshaft spacer 23. 4th main adjusting shim 24. 4th main gear
25. 5th main gear 26. 6th main gear 27. Mainshaft rear bearing
28. Mainshaft C-ring 29. C-ring holder 30. Snap ring
31. Snap ring 32. Mainshaft rear bearing adjusting shim 33. 5th-6th mainshaft spacer
34. 6th main adjusting shim
PCIB0787E

TRANSAXLE ASSEMBLY
MT-43
D
E
F
G
H
I
J
K
L
MA
B
MT

Shift Control Components
1. 3rd-4th bracket 2. Retaining pin 3. Check plug
4. 5th-6th bracket 5. Stopper ring 6. Reverse bracket
7. Reverse lever assembly 8. Shifter cap 9. Reverse shift fork
10. Reverse fork rod 11. Check spring 12. Shift check sleeve
13. Check ball 14. Reverse bracket fork rod 15. 5th-6th shift fork
16. 5th-6th fork rod 17. Interlock pin 18. Shift check sleeve
19. Check spring 20. Check spring 21. 3rd-4th fork rod
22. 3rd-4th shift fork 23. 1st-2nd fork rod 24. 1st-2nd fork rod bracket
25. 1st-2nd shift fork 26. Transaxle case 27. Stopper bolt
28. Shift check 29. O-ring 30. Control assembly
PCIB0871E

TRANSAXLE ASSEMBLY
MT-45
D
E
F
G
H
I
J
K
L
MA
B
MT

5. Remove check plugs (4 pieces), check springs (4 pieces), check
balls (4 pieces) and shift check sleeve (2 pieces).
6. Remove transaxle case mounting bolts.
7. Remove bore plug from transaxle case.
CAUTION:
Be careful not to damage transaxle case.
8. While spreading the snap ring of mainshaft rear bearing located
at bore plug hole, remove transaxle case from clutch housing.
9. Remove oil gutter, baffle plate from transaxle case.
10. Remove snap ring, mainshaft rear bearing adjusting shim from
transaxle case.
11. Remove input shaft rear bearing adjusting shim and reverse
idler gear adjusting shim.
12. Remove differential side bearing outer race from transaxle case
using the puller, and then remove differential side bearing
adjusting shim from transaxle case.
13. Remove welch plug from transaxle case.
SCIA0959E
SCIA0983E
SCIA0897E
SCIA0402E

TRANSAXLE ASSEMBLY
MT-51
D
E
F
G
H
I
J
K
L
MA
B
MT

19. Install retaining pin onto 5th-6th shift fork.
CAUTION:
Do not reuse retaining pin.
20. Install 2 check balls.
21. Install check ball, shift check sleeve, check spring and check
plug.
CAUTION:

Do not reuse check plug.

Do not drop check ball.
22. Install reverse bracket fork rod and reverse bracket.
23. Install retaining pin onto reverse bracket.
CAUTION:
Do not reuse retaining pin.
24. Install reverse shift fork and reverse fork rod.
25. Install reverse lever assembly following the procedures below.
a. Install shifter cap onto reverse lever assembly cam, and then
install them onto reverse shift fork.
CAUTION:
Do not drop shifter cap.
b. While lifting reverse shift fork, align cam with reverse bracket.
c. Install reverse lever assembly to clutch housing, and then
tighten mounting bolts to the specified torque. Refer to MT-43,
"Shift Control Components" .
26. Install check ball, shift check sleeve, check spring and check
plug to clutch housing.
CAUTION:

Do not reuse check plug.

Do not drop check ball.
27. Install the magnet onto clutch housing.
28. Install differential side oil seal until it is flush with end face of
transaxle case using the drift.
CAUTION:
Do not reuse differential side oil seal.
29. Install selected differential side bearing adjusting shim and dif-
ferential side bearing outer race.

For selection of adjusting shim, refer to MT-54, "Differential
Side Bearing Preload" .
30. Install selected reverse idler gear adjusting shim onto reverse
idler gear assembly.
SCIA0962E
SCIA0961E
PCIB0791E
SCIA0960E
SCIA0887E

TRANSAXLE ASSEMBLY
MT-53
D
E
F
G
H
I
J
K
L
MA
B
MT

g. Tighten mounting bolts to the specified torque.
CAUTION:
Always replace bolts B as they are self-sealing bolts.
h. Apply gear oil to O-ring and install it to control assembly. Then
install control assembly to transaxle case. Tighten bolts to the
specified torque. Refer to MT-43, "
Shift Control Components" .
CAUTION:
Do not reuse O-ring.
i. Install shift check to transaxle case, and then tighten shift check to the specified torque. Refer to MT-43,
"Shift Control Components" .
CAUTION:
Does not reuse shift check.
j. Install stopper bolt to transaxle case, and then tighten stopper bolt to the specified torque. Refer to MT-43,
"Shift Control Components" .
CAUTION:
Do not reuse stopper bolt.
34. Install bore plug to transaxle case using the drift.
CAUTION:
Do not reuse bore plug.
35. Install welch plug to transaxle case using the drift.
CAUTION:
Do not reuse welch plug.
36. Install 2 check balls, 2 check springs and 2 check plugs to tran-
saxle case, and then tighten check plug to the specified torque.
Refer to MT-43, "
Shift Control Components" .
CAUTION:
Do not reuse check plug.Bolt A:
: 52 N·m (5.3 kg-m, 38 ft-lb)
Bolt B:
: 65 N·m (6.6 kg-m, 48 ft-lb)
SCIA1064E
SCIA0894E
SCIA0403E
SCIA1667E

MT-62
INPUT SHAFT AND GEARS

ASSEMBLY
1. Install 3rd needle bearing to input shaft.
2. Install 3rd input gear and 3rd baulk ring to input shaft.
3. Install 3rd-4th spread spring, 3rd-4th shifting insert and 3rd-4th synchronizer hub onto 3rd-4th coupling
sleeve.
CAUTION:

Be careful with orientation of 3rd-4th synchronizer hub.

Do not reuse 3rd-4th synchronizer hub.

Be careful with orientation of 3rd-4th coupling sleeve.

Do not reuse 3rd-4th coupling sleeve.

Be sure not to hook center projection of 2 spread springs
on same shifting insert.
4. Press in 3rd-4th synchronizer hub assembly using the press
stand.
CAUTION:
Align grooves of 3rd-4th shifting insert and 3rd outer baulk
ring.
SCIA0921E
PCIB0799E
SCIA1083E
SCIA0922E

INPUT SHAFT AND GEARS
MT-63
D
E
F
G
H
I
J
K
L
MA
B
MT

5. Press in 4th input gear bushing using the press stand.
6. Install 4th baulk ring.
7. Install 4th needle bearing and 4th input gear to input shaft.
8. Select thrust washer so that dimension “C2” satisfies the stan-
dard value below. Then install thrust washer onto input shaft.
Refer to MT-106, "
INPUT SHAFT THRUST WASHER" .
CAUTION:
Only one thrust washer can be selected.
9. Press in 5th input gear bushing using the press stand.
CAUTION:
Do not reuse 5th input gear bushing.
10. Install 5th needle bearing and 5th input gear to input shaft.
11. Install 5th baulk ring.
12. Install 5th synchronizer hub and 5th spread spring, 5th shifting insert onto 5th coupling sleeve.
PCIB0800E
Standard for dimension C2
: 154.7 - 154.8 mm (6.091 - 6.094 in)
SCIA0925E
SCIA0926E