turn signal NISSAN X-TRAIL 2005 Service Repair Manual

CYLINDER BLOCK
EM-95
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EM

b. Install thrust bearings to the both sides of the No. 3 journal hous-
ing on cylinder block.

Install thrust bearings with the oil groove facing crankshaft
arm (outside).
c. Install the main bearings paying attention to the direction.

Main bearing with an oil hole and groove goes on cylinder
block. The one without them goes on lower cylinder block.

Only main bearing (on cylinder block) for No. 3 journal has dif-
ferent specifications.

Before installing main bearings, apply new engine oil to the
bearing surface (inside). Do not apply new engine oil to the
back surface, but thoroughly clean it.

When installing, align main bearing stopper to the notch.

Ensure the oil holes on cylinder block and those on the corre-
sponding bearing are aligned.
4. Install signal plate to crankshaft if removed.
a. Position crankshaft and signal plate using a dowel pin, and
tighten mounting bolts.
b. Remove dowel pin.
CAUTION:
Be sure to remove dowel pin.
NOTE:
Dowel pin of crankshaft and signal plate is provided as a set for
each. If dowel pin is not available (when reusing crankshaft and
signal), use M6 bolt [length 10 mm (0.39 in) or more] as a substi-
tute.
5. Install crankshaft to cylinder block.

While turning crankshaft by hand, make sure that it turns smoothly.
6. Install lower cylinder block with the following procedure:
a. Apply liquid gasket with a tube presser (special service tool:
WS39930000) to lower cylinder block as shown in the figure.
Use Genuine Liquid Gasket or equivalent.
CAUTION:
After liquid gasket is applied, rear oil seal installation must
be finished within 5 minutes. Therefore, the following pro-
cedure must be performed quickly.
NOTE:
Lower cylinder block cannot be replaced as a single part,
because it is machined together with cylinder block.
b. Tighten lower cylinder block mounting bolts with the following
procedure:
i. Apply new engine oil to threads and seat surfaces of mounting bolts.
PBIC0264E
PBIC2193E
SBIA0278E
SBIA0279E

EC-38
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ENGINE CONTROL SYSTEM


At idle

At low battery voltage

During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut ControlEBS010LB
INPUT/OUTPUT SIGNAL CHART
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.

When the accelerator pedal is fully depressed.

When cranking the engine.

At high engine speeds.

When the engine coolant temperature becomes excessively high.

When operating power steering during low engine speed or low vehicle speed.

When engine speed is excessively low.

When refrigerant pressure is excessively low or high.
Fuel Cut Control (at No Load and High Engine Speed)EBS010LC
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line.
SYSTEM DESCRIPTION
If the engine speed is above 1,800 rpm under no load (for example, the shift position is neutral and engine
speed is over 1,800 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies
based on engine speed.
Fuel cut will be operated until the engine speed reaches 1,500 rpm, then fuel cut will be cancelled.
NOTE:
This function is different from deceleration control listed under EC-35, "
Multiport Fuel Injection (MFI) System" .
Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner ON signal
Air conditioner
cut controlAir conditioner relay Throttle position sensor Throttle valve opening angle
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
2
Engine coolant temperature sensor Engine coolant temperature
Battery
Battery voltage*
2
Refrigerant pressure sensor Refrigerant pressure
Power steering pressure sensor Power steering operation
Wheel sensor*
1Vehicle speed
Sensor Input Signal to ECM ECM function Actuator
Park/neutral position (PNP) switch Neutral position
Fuel cut control Fuel injector Accelerator pedal position sensor Accelerator pedal position
Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed
Wheel sensor* Vehicle speed

EC-46
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BASIC SERVICE PROCEDURE

Method B
1. Remove No. 1 ignition coil.
2. Connect No. 1 ignition coil and No. 1 spark plug with suitable
high-tension wire as shown, and attach timing light clamp to this
wire.
3. Check ignition timing.
Accelerator Pedal Released Position LearningEBS010LF
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
PBIB1982E
PBIB1976E
SEF166Y
PBIB0514E

BASIC SERVICE PROCEDURE
EC-47
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3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningEBS010LG
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningEBS010LH
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:

Each time electric throttle control actuator or ECM is replaced.

Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.

Battery voltage: More than 12.9V (At idle)

Engine coolant temperature: 70 - 95°C (158 - 203°F)

PNP switch: ON

Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.

Steering wheel: Neutral (Straight-ahead position)

Vehicle speed: Stopped

Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-46, "Accelerator Pedal Released Position Learning" .
2. Perform EC-47, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
SEF217Z

TROUBLE DIAGNOSIS
EC-85
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1 - 6: The numbers refer to the order of inspection.
(continued on next page)Mass air flow sensor circuit 11222 22 2EC-151
Engine coolant temperature sensor circuit 11222322312EC-165
Throttle position sensor circuit 12 22222 2EC-171
,
EC-231
,
EC-368
,
EC-370
,
EC-424
Accelerator pedal position sensor circuit 3212 2EC-372
,
EC-409
,
EC-416
,
EC-432
Heated oxygen sensor 1 circuit1232 22 2EC-179
,
EC-186
,
EC-196
,
EC-322
,
EC-328
Knock sensor circuit 2 2 3EC-245
Crankshaft position sensor (POS) circuit 2 2EC-250
Camshaft position sensor (PHASE) circuit 2 2EC-257
Vehicle speed signal circuit 2 3 3 3EC-276
Power steering pressure sensor circuit 2 3 3 3 3EC-278
ECM 22333333333EC-283,
EC-286
Intake valve timing control solenoid valve cir-
cuit332 13223 3EC-290
PNP switch circuit 3 33333 3EC-398
Refrigerant pressure sensor circuit 2 3 3 3 3 4EC-474
Electrical load signal circuit 3 3 3 3EC-480
Air conditioner circuit223333333 3 2AT C - 3 4,
MTC-3
ESP/TCS/ABS CONTROL UNIT
(models with ESP)
ABS actuator and electric unit (control unit)
(models without ESP)4BRC-12
,
BRC-60
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-86
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TROUBLE DIAGNOSIS

SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-11
Fuel piping 5 5 5 5 5 5FL-3, EM-
34
Vapor lock—
Valve deposit
5 555 55 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—
Air Air duct
55555 5EM-16
Air cleaner
Air leakage from air duct
(Mass air flow sensor —electric
throttle control actuator)
5555
Electric throttle control actuator
EM-18
Air leakage from intake manifold/
Collector/Gasket
Cranking Battery
111111 11SC-4
Alternator circuitSC-13
Starter circuit 3SC-23
Signal plate/Flywheel/Drive plate 6EM-89
PNP switch 4MT-15 or
AT- 1 0 0
Engine Cylinder head
55555 55 5EM-70
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-89
Piston
Piston ring
Connecting rod
Bearing
Crankshaft

EC-102
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TROUBLE DIAGNOSIS

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)101 P Stop lamp switch[Ignition switch: OFF]

Brake pedal: Fully releasedApproximately 0V
[Ignition switch: OFF]

Brake pedal: Slightly depressedBATTERY VOLTAGE
(11 - 14V)
102 G/OR PNP switch[Ignition switch: ON]

Shift lever: P or N (A/T), Neutral (M/T)Approximately 0V
[Ignition switch: ON]

Except above positionA/T models
BATTERY VOLTAGE
(11 - 14V)
M/T models
Approximately 5V
104 W/BThrottle control motor
relay[Ignition switch: OFF]BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON]0 - 1.0V
106 WAccelerator pedal position
sensor 1[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully released0.5 - 1.0V
[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully depressed3.9 - 4.7V
108*
1GY/L ASCD brake switch[Ignition switch: ON]

Brake pedal: Slightly depressed

Clutch pedal: Slightly depressed (M/T)Approximately 0V
[Ignition switch: ON]

Brake pedal: Fully released

Clutch pedal: Fully released (M/T)BATTERY VOLTAGE
(11 - 14V)
109 B/R Ignition switch[Ignition switch: OFF]0V
[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
111 G/WECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]

For a few seconds after turning ignition switch
OFF0 - 1.0V
[Ignition switch: OFF]

More than a few seconds after turning ignition
switch OFFBATTERY VOLTAGE
(11 - 14V)
114 B/OR Fuel pump relay[Ignition switch: ON]

For 1 second after turning ignition switch ON
[Engine is running]0 - 1.0V
[Ignition switch: ON]

More than 1 second after turning ignition
switch ONBATTERY VOLTAGE
(11 - 14V)
11 5
11 6B
BECM ground[Engine is running]

Idle speedBody ground
11 9
120SB
GYPower supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
121 W/LPower supply for ECM
(Back-up)[Ignition switch: OFF]BATTERY VOLTAGE
(11 - 14V) TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)

TROUBLE DIAGNOSIS
EC-107
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DATA MONITOR MODE
Monitored Item
×: Applicable
Monitored item
[Unit]ECM
INPUT
SIGNALSMAIN
SIG-
NALSDescription Remarks
ENG SPEED [rpm]××

Indicates the engine speed computed from the
signals of the crankshaft position sensor
(POS) and camshaft position sensor (PHASE).

Accuracy becomes poor if engine
speed drops below the idle rpm.

If the signal is interrupted while
the engine is running, an abnor-
mal value may be indicated.
MAS A/F SE-B1 [V]××

The signal voltage of the mass air flow sensor
is displayed.
When the engine is stopped, a
certain value is indicated.
B/FUEL SCHDL
[msec]×

“Base fuel schedule” indicates the fuel injec-
tion pulse width programmed into ECM, prior
to any learned on board correction.
A/F ALPHA-B1 [%]×

The mean value of the air-fuel ratio feedback
correction factor per cycle is indicated.

When the engine is stopped, a
certain value is indicated.

This data also includes the data
for the air-fuel ratio learning con-
trol.
COOLAN TEMP/S
[°C] or [°F]××

The engine coolant temperature (determined
by the signal voltage of the engine coolant
temperature sensor) is displayed.

When the engine coolant temper-
ature sensor is open or short-cir-
cuited, ECM enters fail-safe
mode. The engine coolant tem-
perature determined by the ECM
is displayed.
HO2S1 (B1) [V]××

The signal voltage of the heated oxygen sen-
sor 1 is displayed.
HO2S2 (B1) [V]×

The signal voltage of the heated oxygen sen-
sor 2 is displayed.
HO2S1 MNTR (B1)
[RICH/LEAN]××

Display of heated oxygen sensor 1 signal dur-
ing air-fuel ratio feedback control:
RICH: means the mixture became “rich”, and
control is being affected toward a leaner mix-
ture.
LEAN: means the mixture became “lean”, and
control is being affected toward a rich mixture.
After turning ON the ignition
switch, “RICH” is displayed until
air-fuel mixture ratio feedback
control begins.

When the air-fuel ratio feedback
is clamped, the value just before
the clamping is displayed contin-
uously.
HO2S2 MNTR (B1)
[RICH/LEAN]×

Display of heated oxygen sensor 2 signal:
RICH: means the amount of oxygen after three
way catalyst is relatively small.
LEAN: means the amount of oxygen after
three way catalyst is relatively large.

When the engine is stopped, a
certain value is indicated.
VHCL SPEED SE
[km/h] or [mph]××

The vehicle speed computed from the vehicle
speed signal is displayed.
BATTERY VOLT [V]××

The power supply voltage of ECM is dis-
played.
ACCEL SEN 1 [V]××

The accelerator pedal position sensor signal
voltage is displayed.

ACCEL SEN 2 signal is con-
verted by ECM internally. Thus, it
differs from ECM terminal voltage
signal. ACCEL SEN 2 [V]×
THRTL SEN 1 [V]××

The throttle position sensor signal voltage is
displayed.

THRTL SEN 2 signal is con-
verted by ECM internally. Thus, it
differs from ECM terminal voltage
signal. THRTL SEN 2 [V]×

TROUBLE DIAGNOSIS
EC-111
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NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
*1:Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-56, "SYSTEM READINESS TEST (SRT) CODE" .
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJECTION

Engine: Return to the original
trouble condition

Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears,
see CHECK ITEM.

Harness and connectors

Fuel injector

Heated oxygen sensor 1
IGNITION TIMING

Engine: Return to the original
trouble condition

Timing light: Set

Retard the ignition timing using
CONSULT-II.If trouble symptom disappears,
see CHECK ITEM.

Perform Idle Air Volume Learning.
POWER BALANCE

Engine: After warming up, idle
the engine.

Air conditioner switch: OFF

Shift lever: N (A/T), Neutral (M/T)

Cut off each injector signal one at
a time using CONSULT-II.Engine runs rough or dies.

Harness and connectors

Compression

Fuel injector

Power transistor

Spark plug

Ignition coil
COOLING FAN*
1

Ignition switch: ON

Turn the cooling fan LOW, HI,
OFF with CONSULT-II.Cooling fan moves and stops.

Harness and connectors

Cooling fan relay

Cooling fan motor
ENG COOLANT
TEMP

Engine: Return to the original
trouble condition

Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears,
see CHECK ITEM.

Harness and connectors

Engine coolant temperature sen-
sor

Fuel injector
FUEL PUMP RELAY

Ignition switch: ON (Engine
stopped)

Turn the fuel pump relay ON and
OFF using CONSULT-II and lis-
ten to operating sound.Fuel pump relay makes the oper-
ating sound.
Harness and connectors

Fuel pump relay
VIAS SOL VALVE*
2

Ignition switch: ON

Turn solenoid valve ON and OFF
with CONSULT-II and listen for
operating sound.Solenoid valve makes an operat-
ing sound.
Harness and connectors

Solenoid valve
PURG VOL CONT/V

Engine: After warming up, run
engine at 1,500 rpm.

Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according
to the opening percent.
Harness and connectors

Solenoid valve
V/T ASSIGN ANGLE

Engine: Return to the original
trouble condition

Change intake valve timing using
CONSULT-II.If trouble symptom disappears,
see CHECK ITEM.

Harness and connectors

Intake valve timing control sole-
noid valve

TROUBLE DIAGNOSIS
EC-115
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CONSULT-II Reference Value in Data Monitor ModeEBS010M0
Remarks:

Specification data are reference values.

Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED

Run engine and compare CONSULT-II value with the tachometer indica-
tion.Almost the same speed as the
tachometer indication.
MAS A/F SE-B1 See EC-120, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
B/FUEL SCHDL See EC-120, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
A/F ALPHA-B1 See EC-120, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
COOLAN TEMP/S

Engine: After warming up More than 70°C (158°F)
HO2S1 (B1)

Engine: After warming upMaintaining engine speed at 2,000
rpm0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S2 (B1)

Engine: After warming up

Keeping the engine speed
between 3,800 and 4,000 rpm
for 1 minute and at idle for 1
minute under no load.Revving engine from idle to 3,000 rpm
quickly.0 - 0.3V ←→ Approx. 0.6 - 1.0V
HO2S1 MNTR (B1)

Engine: After warming upMaintaining engine speed at 2,000
rpmLEAN ←→ RICH
Changes more than 5 times
during 10 seconds.
HO2S2 MNTR (B1)

Engine: After warming up

Keeping the engine speed
between 3,800 and 4,000 rpm
for 1 minute and at idle for 1
minute under no load.Revving engine from idle to 3,000 rpm
quickly.LEAN ←→ RICH
VEH SPEED SE

Turn drive wheels and compare CONSULT-II value with the speedome-
ter indication.Almost the same speed as the
speedometer indication.
BATTERY VOLT

Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN 1

Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.5 - 1.0V
Accelerator pedal: Fully depressed 4.0 - 4.7V
ACCEL SEN 2*
1
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.3 - 1.2V
Accelerator pedal: Fully depressed 3.9 - 4.8V
THRTL SEN 1
THRTL SEN 2*
1

Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released More than 0.36V

Shift lever: D (A/T), 1st (M/T) Accelerator pedal: Fully depressed Less than 4.75V
START SIGNAL

Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS

Ignition switch: ONAccelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG

Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
P/N POSI SW

Ignition switch: ONShift lever: P or N (A/T), Neutral (M/T) ON
Shift lever: Except above OFF
PW/ST SIGNAL

Engine: After warming up, idle
the engineSteering wheel is not turned. OFF
Steering wheel is turned. ON