head light NISSAN X-TRAIL 2005 Service Repair Manual

GI-34
CONSULT-II CHECKING SYSTEM

Checking Equipment EAS000GB
When ordering the following equipment, contact your NISSAN/INFINITI distributor.
CAUTION:

Previous CONSULT-II “I” and “Y” DLC-I and DLC-II cables should NOT be used anymore because
their DDL connector pins can be damaged during cable swapping.

If CONSULT-ll is used with no connection of CONSULT-ll CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.

If CONSULT-II CONVERTER is not connected with CONSULT-ll, vehicle occur the "FAIL SAFE
MODE" which is "LIGHT UP the HEAD LIGHT" and/or "COOLING FAN ROTATING" when CONSULT-
ll is started.
NOTE:

The CONSULT-II must be used in conjunction with a program card.
CONSULT-II does not require loading (Initialization) procedure.

Be sure the CONSULT-II is turned off before installing or removing a program card.
CONSULT-II Start ProcedureEAS0017Y
NOTE:
Turning ignition switch off when performing CAN diagnosis could cause CAN memory to be erased.
1. Connect CONSULT-II and CONSULT-II CONVERTER to the
data link connector.
2. If necessary, turn on the ignition switch.
3. Touch “START (NISSAN BASED VHCL)” or “System Shortcut
key” (eg : ENGINE) on the screen.
Tool nameDescription
NISSAN CONSULT-II
1. CONSULT-II unit (Tester internal soft: Resident
version 3.3.0) and accessories
2. Program card AED04E and AEN04A-1 (For
NATS)
3. CONSULT-II CONVERTER
SAIA0362E
PAIA0070E
SAIA0450E

EM-58
[QR]
CAMSHAFT

b. Push in chain tensioner plunger. Insert a stopper pin into hole on
chain tensioner body to secure chain tensioner plunger and
remove chain tensioner.
NOTE:
Use approximately 0.5 mm (0.02 in) dia. hard metal pin as a
stopper pin.
c. Secure hexagonal part of camshaft with a wrench. Loosen cam-
shaft sprocket mounting bolts and remove camshaft sprockets.
CAUTION:
Do not rotate crankshaft or camshaft while timing chain is
removed. It causes interference between valve and piston.
NOTE:
Chain tension holding work is not necessary. Crankshaft
sprocket and timing chain do not disconnect structurally while
front cover is attached.
8. Remove camshaft position sensor (PHASE) from cylinder head back side.
CAUTION:

Handle carefully to avoid dropping and shocks.

Do not disassemble.

Do not allow metal powder to adhere to magnetic part at sensor tip.

Do not place sensor in a location where it is exposed to magnetism.
9. Loosen mounting bolts in reverse order as shown in the figure,
and remove camshaft brackets and camshafts.

Remove camshaft bracket (No. 1) by slightly tapping it with a
plastic hammer.
10. Remove valve lifters.

Identify installation positions, and store them without mixing them up.
INSPECTION AFTER REMOVAL
Camshaft Runout
1. Put V-block on a precise flat table, and support No. 2 and 5 jour-
nal of camshaft.
CAUTION:
Do not support No. 1 journal (on the side of camshaft
sprocket) because it has a different diameter from the other
four locations.
2. Set dial indicator vertically to No. 3 journal.
3. Turn camshaft to one direction with hands, and measure the
camshaft runout on dial indicator. (Total indicator reading)
KBIA0048E
KBIA0049E
SBIA0255E
Standard: Less than 0.02 mm (0.0008 in).PBIC2499E

EM-76
[QR]
CYLINDER HEAD

5. Install valve spring (with valve spring seat).

Install smaller pitch (valve spring seat side) to cylinder head
side.

Confirm identification color of valve spring.
6. Install valve spring retainer.
7. Install valve collet.

Compress valve spring with a valve spring compressor,
attachment and adapter (special service tool). Install valve
collet with a magnet hand.
CAUTION:
When working, be careful not to damage valve lifter
holes.

Tap valve stem edge lightly with a plastic hammer after instal-
lation to check its installed condition.
8. Install valve lifter.
9. Install spark plug tube if removed.

Press-fit it into cylinder head with the following procedure:
a. Remove old thread locking sealant from cylinder head side
installation hole.
b. Apply thread locking sealant all round on spark plug tube within
approximately 12 mm (0.47 in) width from edge of spark plug
tube on the press-fit side.
Use Genuine Thread Locking Sealant or equivalent.
c. Using a drift, press-fit spark plug tube so that height is as same
as “H” shown in figure.
CAUTION:

When press-fitting, be careful not to deform spark plug tube.

After press-fitting, wipe off any protruding thread locking sealant on top surface of cylinder
head.
10. Install spark plug with spark plug wrench (commercial service tool).Intake : Blue
Exhaust : Yellow
PBIC0525E
PBIC1791E
Standard press-fit height “H”:
41.2 - 42.2 mm (1.622 - 1.661 in)
PBIC2636E

EM-166
[YD22DDTi]
VACUUM PUMP

3. Loosen chain guide mounting bolts. Then remove chain guide.
4. Remove vacuum pump.
CAUTION:
Do not disassemble vacuum pump.
ASSEMBLY
Follow procedure below to install each part onto cylinder head rear cover.
1. Install vacuum pump.
2. Temporarily fit chain guide.

For performing procedure “6”, adjustment of chain guide.
3. Install rear camshaft sprocket.
4. Fit drive chain onto rear camshaft sprocket and vacuum pump
sprocket.
5. Install (insert) SST to rear camshaft sprocket from the rear via
cylinder head rear cover.

SST installation allows positioning of rear camshaft sprocket.
6. Press chain guide lightly for positioning so that the clearance
between drive chain and chain guide reaches 0mm (0 in).

Check tension of drive chain, and fully tighten two chain guide
bolts.
SBIA0171E
PBIC3847E
PBIC3848E
PBIC3898E

BASIC SERVICE PROCEDURE
EC-47
[QR (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC

3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningEBS010LG
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningEBS010LH
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:

Each time electric throttle control actuator or ECM is replaced.

Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.

Battery voltage: More than 12.9V (At idle)

Engine coolant temperature: 70 - 95°C (158 - 203°F)

PNP switch: ON

Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.

Steering wheel: Neutral (Straight-ahead position)

Vehicle speed: Stopped

Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-46, "Accelerator Pedal Released Position Learning" .
2. Perform EC-47, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
SEF217Z

TROUBLE DIAGNOSIS
EC-101
[QR (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC

84 L/YElectrical load signal
(Headlamp signal)[Ignition switch: ON]

Lighting switch: 2ND position (placed in LOW
position for models with Xenon headlamp)BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON]

Lighting switch: OFFApproximately 0V
85 LG DATA link connector[Ignition switch: ON]

CONSULT-II or GST is disconnectedBATTERY VOLTAGE
(11 - 14V)
86 GY/R CAN communication line[Ignition switch: ON]1.0 - 2.5V
89 G Cooling fan relay (High)[Engine is running]

Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]

Cooling fan is high speed operating0 - 1.0V
90 RSensor power supply
(Accelerator pedal position
sensor 1)[Ignition switch: ON]Approximately 5V
91 BR/YSensor power supply
(Accelerator pedal position
sensor 2)[Ignition switch: ON]Approximately 5V
93 BRElectrical load signal
(Rear window defogger
signal)[Ignition switch: ON]

Rear window defogger switch: ONBATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON]

Rear window defogger switch: OFFApproximately 0V
94 G/R CAN communication line[Ignition switch: ON]2.5 - 4.0V
96 LG/B Heater fan switch[Engine is running]

Heater fan switch: ONApproximately 0V
[Engine is running]

Heater fan switch: OFFBATTERY VOLTAGE
(11 - 14V)
97 PU Cooling fan relay (Low)[Ignition switch: ON]

Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON]

Cooling fan is operating0 - 1.0V
98 B/WAccelerator pedal position
sensor 2[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully released0.15 - 0.6V
[Ignition switch: ON]

Engine stopped

Accelerator pedal: Fully depressed1.95 - 2.4V
99*
1W/R ASCD steering switch[Ignition switch: ON]

ASCD steering switch: OFFApproximately 4V
[Ignition switch: ON]

MAIN switch: PressedApproximately 0V
[Ignition switch: ON]

CANCEL switch: PressedApproximately 1V
[Ignition switch: ON]

RESUME/ACCELERATE switch: PressedApproximately 3V
[Ignition switch: ON]

SET/COAST switch: PressedApproximately 2V TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)

EC-108
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS

INT/A TEMP SE [°C]
or [°F]××
The intake air temperature (determined by the
signal voltage of the intake air temperature
sensor) is indicated.
START SIGNAL
[ON/OFF]××

Indicates start signal status [ON/OFF] com-
puted by the ECM according to the signals of
engine speed and battery voltage.
After starting the engine, [OFF] is
displayed regardless of the
starter signal.
CLSD THL POS
[ON/OFF]××

Indicates idle position [ON/OFF] computed by
the ECM according to the accelerator pedal
position sensor signal.
AIR COND SIG
[ON/OFF]××

Indicates [ON/OFF] condition of the air condi-
tioner switch as determined by the air condi-
tioner signal.
P/N POSI SW
[ON/OFF]××

Indicates [ON/OFF] condition from the park/
neutral position (PNP) switch signal.
PW/ST SIGNAL
[ON/OFF]××

[ON/OFF] condition of the power steering
pressure sensor as determined by the power
steering pressure sensor is indicated.
LOAD SIGNAL [ON/
OFF]××

Indicates [ON/OFF] condition from the electri-
cal load signal.
ON: Rear window defogger switch is ON and/
or lighting switch is in 2nd position (placed in
LOW position for models with Xenon head-
lamp).
OFF: Both rear window defogger switch and
lighting switch are OFF.
IGNITION SW
[ON/OFF]×

Indicates [ON/OFF] condition from ignition
switch.
HEATER FAN SW
[ON/OFF]×

Indicates [ON/OFF] condition from the heater
fan switch signal.
BRAKE SW
[ON/OFF]×

Indicates [ON/OFF] condition from the stop
lamp switch signal.
INJ PULSE-B1
[msec]×

Indicates the actual fuel injection pulse width
compensated by ECM according to the input
signals.
When the engine is stopped, a
certain computed value is indi-
cated.
IGN TIMING [BTDC]×

Indicates the ignition timing computed by ECM
according to the input signals.
When the engine is stopped, a
certain value is indicated.
CAL/LD VALUE [%]

“Calculated load value” indicates the value of
the current airflow divided by peak airflow.
MASS AIRFLOW
[g·m/s]

Indicates the mass airflow computed by ECM
according to the signal voltage of the mass air
flow sensor.
PURG VOL C/V [%]

Indicates the EVAP canister purge volume
control solenoid valve control value computed
by the ECM according to the input signals.

The opening becomes larger as the value
increases.
INT/V TIM (B1)
[°CA]

Indicates [°CA] of intake camshaft advanced
angle.
INT/V SOL (B1) [%]

The control value of the intake valve timing
control solenoid valve (determined by ECM
according to the input signal) is indicated.

The advance angle becomes larger as the
value increases Monitored item
[Unit]ECM
INPUT
SIGNALSMAIN
SIG-
NALSDescription Remarks

EC-116
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS

LOAD SIGNAL
Ignition switch: ONRear window defogger switch is ON
and/or lighting switch is in 2nd (placed
in LOW position for models with
Xenon headlamp).ON
Rear window defogger switch is OFF
and lighting switch is OFF.OFF
IGNITION SW

Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW

Ignition switch: ONHeater fan is operating. ON
Heater fan is not operating OFF
BRAKE SW

Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1

Engine: After warming up

Air conditioner switch: OFF

Shift lever: P or N (A/T), Neutral
(M/T)

No loadIdle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING

Engine: After warming up

Air conditioner switch: OFF

Shift lever: P or N (A/T), Neutral
(M/T)

No loadIdle 13° - 17° BTDC
2,000 rpm 25° - 45° BTDC
CAL/LD VALUE

Engine: After warming up

Air conditioner switch: OFF

Shift lever: P or N (A/T), Neutral
(M/T)

No loadIdle 10% - 35%
2,500 rpm 10% - 35%
MASS AIRFLOW

Engine: After warming up

Air conditioner switch: OFF

Shift lever: P or N (A/T), Neutral
(M/T)

No loadIdle 1.0 - 4.0 g·m/s
2,500 rpm 4.0 - 10.0 g·m/s
PURG VOL C/V

Engine: After warming up

Air conditioner switch: OFF

Shift lever: P or N (A/T), Neutral
(M/T)

No loadIdle 0%
2,000 rpm 20 - 30%
INT/V TIM (B1)

Engine: After warming up

Air conditioner switch: OFF

Shift lever: P or N (A/T), Neutral
(M/T)

No loadIdle−5° - 5°CA
2,000 rpm Approx. 0° - 20°CA
INT/V SOL (B1)

Engine: After warming up

Air conditioner switch: OFF

Shift lever: P or N (A/T), Neutral
(M/T)

No loadIdle 0% - 2%
2,000 rpm Approx. 0% - 50%
VIAS S/V*
2
Engine: After warming upIdle OFF
More than 5,000 rpm ON MONITOR ITEM CONDITION SPECIFICATION

EC-120
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE

TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionEBS010M2
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:

B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)

A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)

MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionEBS010M3

Vehicle driven distance: More than 5,000 km (3,017 miles)

Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)

Atmospheric temperature: 20 - 30°C (68 - 86°F)

Engine coolant temperature: 75 - 95°C (167 - 203°F)

Transmission: Warmed-up*1

Electrical load: Not applied*2

Engine speed: Idle
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates more than 60°C (140°F).
For M/T models, after the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
*2: Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection ProcedureEBS010M4
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-79, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-
B1” in “DATA MONITOR (SPEC)” mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-121, "
Diagnostic Procedure" .
SEF601Z

EC-480
[QR (WITH EURO-OBD)]
ELECTRICAL LOAD SIGNAL

ELECTRICAL LOAD SIGNALPFP:25350
CONSULT-II Reference Value in Data Monitor ModeEBS01FF9
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
LOAD SIGNAL

Ignition switch: ONRear window defogger switch is ON and/or lighting
switch is in 2nd position (placed in LOW position for
models with Xenon headlamp).ON
Rear window defogger switch is OFF and lighting switch
is OFF.OFF
HEATER FAN SW

Ignition switch: ONHeater fan is operating. ON
Heater fan is not operating. OFF