service OLDSMOBILE AURORA 2003 Workshop Manual

Vehicle Identification
Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver’s side. You can see it
if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
Service Parts Identification Label
You’ll find this label on the underside of the spare tire
cover.
It’s very helpful if you ever need to order
parts. On this label is:
your VIN,
the model designation,
paint information and
a list of all production options and special
equipment.
Be sure that this label is not removed from the vehicle.
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Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses and circuit
breakers. This greatly reduces the chance of fires
caused by electrical problems.
Look at the silver-colored band inside the fuse.
If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating. If a MaxiFuse@ should blow, see your
dealer for service immediately.
If you ever have a problem on the road and don’t have
a spare fuse, you can “borrow” one that has the
same amperage. Pick some feature of your vehicle that
you can get along without
- like the radio or cigarette
lighter
- and use its fuse, if it is the correct amperage.
Replace it as soon as you can. You will find a fuse puller
clipped in both
of the fuse blocks. Snap the wide end
of the fuse puller at the side indentations and pull
the fuse out.
The MaxiFuses@ are located in two fuse blocks, one
located in the engine compartment and the other under
the rear seat. If a MaxiFuse@ should blow, have your
vehicle serviced by your dealer immediately.
Engine Compartment Fuse Block
The engine compartment
fuse block is located near
the front on the
Comparfment Oiewiew on
page 5-14 for more
information on location.
Lift the cover to gain access. Fuse
22 or 23 can be
moved
to the outer position to provide continuous power
to the accessory power outlet or cigarette lighter
when the ignition is not on. See your dealer for
additional assistance,
if needed.
Leaving an accessory on for a long period of time can
drain the vehicle’s battery.
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Section 6 Maintenance Schedule
~~~ ~~
Maintenance Schedule ...................................... 6.2 At Least Once a Year ................................... 6.10
Introduction
................................................... 6.2 Part C: Periodic Maintenance Inspections ......... 6.13
Your Vehicle and the Environment
.................... 6-2 Steering, Suspension and Front Drive Axle
Maintenance Requirements
.............................. 6.2 Boot and Seal Inspection ............................ 6.13
How This Section is Organized
......................... 6.3
Exhaust System Inspection ............................ 6.13
Part A: Scheduled Maintenance Services ........... 6.4
Using Your Maintenance Schedule
, 6.4 Fuel System Inspection
6.13
Scheduled Maintenance Engine Cooling System Inspection
6.14
...................... ...... 6.5
Part
B: Owner Checks and Services 6-9 Throttle
System Inspection 6.14
At Each Fuel Fill
............................................ 6.9 Brake System Inspection 6.14
At Least Twice a Year
................................... 6.10 Part E: Maintenance Record ........................... 6.16
.................................. .......... ...... ...................
............................. ................. ................................
At Least Once a Month ................................... 6.9 Part D: Recommended Fluids and Lubricants .... 6-15
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How This Section is Organized
This maintenance schedule is divided into five parts:
“Part
A: Scheduled Maintenance Services” explains
what to have done and how often. Some of these
services can be complex,
so unless you are technically
qualified and have the necessary equipment, you
should let your dealer’s service department or another
qualified service center do these
jobs.
Perfor ng maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you
can be seriously injured.
Do your own
maintenance work only if you have the
required know-how and the proper tools and
equipment for the job.
If you have any doubt,
have a qualified technician do the work.
If you want to get the service information, see Service
Publications Ordering Information on page
7-9.
“Part B: Owner Checks and Services” tells you what
should be checked and when. It also explains what
you can easily do to help keep your vehicle in good
condition.
“Part
C: Periodic Maintenance Inspections” explains
important inspections that your dealer’s service
department or another qualified service center should
perform.
“Part
D: Recommended Fluids and Lubricants” lists
some recommended products necessary to help
keep your vehicle properly maintained. These products,
or their equivalents, should be used whether you do
the work yourself or have it done.
“Part
E: Maintenance Record” is a place for you to
record and keep track of the maintenance performed on
your vehicle. Keep your maintenance receipts. They
may be needed to qualify your vehicle for warranty
repairs.
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Part A: Scheduled Maintenance
Services
This part contains engine oil scheduled maintenance
which explains the engine oil life system and how
it indicates when to change the engine oil and filter.
Also, listed are scheduled maintenance services which
are to be performed at the mileage intervals specified.
Using Your Maintenance Schedule
We at General Motors want to keep your vehicle in good
working condition. But we don’t know exactly how
you’ll drive it. You may drive short distances only a few
times a week. Or you may drive long distances all
the time in very hot, dusty weather. You may use your
vehicle in making deliveries. Or you may drive it to
work, to do errands or in many other ways.
Because of the different ways people use their vehicles,
maintenance needs may vary. You may need more
frequent checks and replacements.
So please read the
following and note how you drive. If you have
questions on how to keep your vehicle in good condition,
see your dealer. This part tells
you the maintenance services you should
have done and when you should schedule them.
When you go to your dealer for your service needs,
you’ll know that GM-trained and supported service
people will perform the work using genuine GM parts.
The proper fluids and lubricants to use are listed in
Part
D. Make sure whoever services your vehicle uses
these.
All parts should be replaced and all necessary
repairs done before you or anyone else drives the
vehicle.
This schedule is for vehicles that:
carry passengers and cargo within recommended
limits. You will find these on your vehicle’s
Tire-Loading Information label. See
Loading Your
Vehicle on page 4-34.
are driven on reasonable road surfaces within legal
driving limits.
use the recommended fuel. See Gasoline Octane
on page
5-5.
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Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after
100,000 miles
(166
000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles
(240 000 km) for the life of this
vehicle.
See
Part 5: Owner Checks and Services on page 6-9
and Part C: Periodic Maintenance Inspections on
page
6- 13.
Footnotes
t The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle
's useful life. We, however,
urge that all recommended maintenance services be
periormea at tne inuicateti intervais anti tne
maintenance be recorded.
@ Whenever the tires are rotated, the Check Tire
Pressure System must be reset.
+A good ti.me to check your brakes is duri.ng tire
rotation. See Brake System Inspection on page 6-14.
Engine Oil Scheduled Maintenance
Change engine oil and filter as indicated by the GM
Oil Life SystemTM (or every 12 months, whichever
occurs first). Reset the system.
Your vehicle has a computer system that lets you know
when to change the engine oil and filter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system to work
properly, you must reset the system every time the oil is
changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A CHANGE
OIL SOON light will come on.
Change your oil as
soon as possible within the next two
times you stop for fuel.
It is possible that, if you are
driving under the best conditions, the oil life system may
not indicate that an oil change is necessary for over a
year. However, your engine oil and filter must be
must be reset. It is
also important to check your oil
regularly and keep it at the proper level.
If the system is ever reset accidentally, you must
change your oil at
3,000 miles (5 000 km) since your
last oil change. Remember to reset the
oil life system
whenever the oil is changed. See
Engine Oil on
page
5-15 for information on resetting the system.
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After the services are performed, record the date,
odometer reading and who performed the service on the
maintenance record pages in Part
E of this schedule.
An Emission Control Service.
7,500 Miles (12 500 km)
0 Rotate tires. See Tire Inspection and Rotation on
page 5-63 for proper rotation pattern and additional
information.
(See footnote 0.) (See footnote +.)
15,000 Miles (25 000 km)
0 Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter
if necessary. An
Emission Control Service. (See footnote t.)
0 Rotate tires. See Tire lnspection and Rotation on
page 5-63 for proper rotation pattern and additional
information.
(See footnote @.) (See footnote +.)
22,500 Miles (37 500 km)
D Rotate tires. See Tire lnspection and Rotation on
page 5-63 for proper rotation pattern and additional
information.
(See footnote @.) (See footnote +.)
30,000 Miles (50 000 km)
0 Inspect throttle body bore and valve plates for
deposits, open the throttle valve and inspect all
surfaces. Clean as required.
An Emission Control
Service. (See footnote
t.)
0 Rotate tires. See Tire lnspection and Rotation on
page 5-63 for proper rotation pattern and additional
information.
(See footnote 62.) (See footnote +.)
0 Replace engine air cleaner filter. An Emission Control
Service.
37,500 Miles (62 500 km)
0 Rotate tires. See Tire Inspection and Rotation on
page 5-63 for proper rotation pattern and additional
information.
(See footnote @.) (See footnote +.)
45,000 Miles (75 000 km)
Cl Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter
if necessary. An
Emission Control Service. (See footnote t.)
Cl Rotate tires. See Tire Inspection and Rotation on
page 5-63
for proper rotation pattern and additional
information.
(See footnote @.) (See footnote +.)
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50,000 Miles (83 000 km)
0 Change automatic transaxle fluid and bottom screens
if the vehicle is mainly driven under one or more of
these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter at
100,000 miles
(166 000 km).
52,500 Miles (87 500 km)
0 Rotate tires. See Tire Inspection and Rotation on
page 5-63
for proper rotation pattern and additional
information.
(See footnote @.) (See footnote +.)
60,000 Miles (100 000 km)
0 Inspect throttle body bore and valve plates for
deposits, open the throttle valve and inspect all
surfaces. Clean as required.
An Emission Control
Service. (See footnote
t.)
0 Rotate tires. See Tire Inspection and Rotation on
page 5-63
for proper rotation pattern and additional
information.
(See footnote @.) (See footnote +.)
0 Replace engine air cleaner filter. An Emission Control
Service.
67,500 Milles (112 500 km)
0 Rotate tires. See Tire Inspection and Rotation on
page 5-63
for proper rotation pattern and additional
information.
(See footnote @.) (See footnote +.)
75,000 Miles (125 000 km)
0 Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter if necessary.
An
Emission Control Service. (See footnote
t.)
0 Rotate tires. See Tire Inspection and Rotation on
page 5-63
for proper rotation pattern and additional
information.
(See footnote @.) (See footnote +.)
82,500 Miles (137 500 km)
0 Rotate tires. See Tire Inspection and Rotation on
page 5-63
for proper rotation pattern and additional
information.
(See footnote @.) (See footnote +.)
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90,000 Miles (150 000 km)
0 Inspect throttle body bore and valve plates for
deposits, open the throttle valve and inspect all
surfaces. Clean as required.
An Emission Control
Service. (See footnote
t.)
Control Service.
page
5-63 for proper rotation pattern and additional
information.
(See footnote @.) (See footnote +.)
0 Replace engine air cleaner filter. An Emission
0 Rotate tires. See Tire Inspection and Rotation on
97,500 Miles (162 500 km)
U Rotate tires. See Tire Inspection and Rotation on
page 5-63 for proper rotation pattern and additional
information.
(See footnote @.) (See footnote +.)
100,000 Miles (1 66 000 km)
0 Replace spark plugs. An Emission Control Service.
0 Change automatic transaxle fluid and bottom screens
if the vehicle is mainly driven under one or more of
these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C) or
higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
0 If you haven’t used your vehicle under severe service
conditions listed previously and therefore, haven’t
changed your automatic transaxle fluid, change both
the fluid and filter.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every
60 months since last service, whichever occurs first).
See
Engine Coolant on page 5-24 for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system and pressure cap.
An Emission Control Service.
U Inspect engine accessory drive belt. An Emission
Control Service.
- Uses such as found in taxi, police or delivery
service.
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Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specified to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part
D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. See Engine Oil on page 5-15 for further
details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOL@
coolant mixture if necessary. See Engine Coolant
on page
5-24 for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the windshield
washer tank and add the proper fluid
if necessary.
See
Windshield Washer Fluid on page 5-38 for further
details.
At Least Once a Month
Tire Inflation Check
Make sure tries are inflated to the correct pressures.
Don't forget to check your spare tire. See
Tires on
page
5-60 for further details.
Cassette Tape Player Service
c;eai-l c-&sei;e idPt: Ciearri1-,y S;-,"&j st: du,
every 50 hours of tape play. See Audio Systern(s)
on page
3-59 for further details.
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