light OPEL AMPERA E 2018 Workshop Manual

222Vehicle careElectrical systemHigh voltage devices andwiring9 Warning
Exposure to high voltage may
cause shock, burns, and even
death. The high voltage
components in the vehicle should
only be serviced by specially
trained technicians.
High voltage components are
identified by labels. Do not
remove, open, take apart, or
modify these components. High
voltage cable or wiring has orange covering. Do not probe, tamper
with, cut, or modify high voltage
cable or wiring.
Electrical system overload
The vehicle has fuses and circuit
breakers to protect against an
electrical system overload.
If the current electrical load is too
heavy, the circuit breaker will open
and close, protecting the circuit until
the current load returns to normal or the problem is fixed. This greatly
reduces the chance of circuit
overload and fire caused by electrical
problems.
Fuses and circuit breakers protect the
following parts in the vehicle:
● Headlight wiring
● Windscreen wiper motor
● Power windows and other power accessories
Headlight wiring An electrical overload may cause the
lights to go on and off or in some
cases to remain off. In this case, have
the headlight wiring checked
immediately by a workshop.
Windscreen wipers
If the wiper motor overheats due to
blockage from heavy snow or ice, the windscreen wipers will stop until themotor has cooled down and the wiper
control has been turned off. Afterremoval of the blockage, the wiper
motor will restart when moving the
wiper control to the desired operating
position.
Although the circuit is protected from
electrical overload, mechanical
overload due to heavy snow or ice
may cause wiper linkage damage.
Always clear ice and heavy snow
from the windscreen before using the windscreen wipers. If the overload is
caused by an electrical problem and
not snow or ice, it must be serviced.
Fuses
Data on the replacement fuse must match the data on the defective fuse.
There are two fuse boxes in the
vehicle:
● at the front left side of the engine
compartment
● at the left side of the instrument panel
Before replacing a fuse, turn off the
respective switch and the vehicle.

226Vehicle careNumberUsage1–2Power window rear3–4Rechargeable energy
storage system 15–6–7Left high beam headlight8Right high beam headlight9Left low beam headlight10Right low beam headlight11Horn12–13Front wiper motor driver14Tailgate15Front wiper motor co-driver16Electronic brake control
module supply electronicsNumberUsage17Rear wiper18Tailgate19Seat module front20Washer21HID light22Linear power module23Electronic brake control
module supply motor24Seat module rear25Powertrain26Transmission range control
module27Aero shutter28Auxiliary oil pump29E-booster motor source30Front power windows31In-panel bussed electrical
centreNumberUsage32Rear window defogger33Heated exterior rear view
mirror34Pedestrian friendly alert
function35–36–37Current sensor38Rain sensor39–40E-booster (ECU)41Power line communication
module42Infant occupant sensing43Window switch44Rechargeable energy
storage system45Vehicle integration control
module

Vehicle care227NumberUsage46Integrated chassis control
module47Headlight levelling device48Integrated chassis control
module49Interior rear view mirror50–51E-booster52Rear camera53Run / Crank54A/C control module55Rechargeable energy
storage system pump56–57Power electronics coolant
pump58Engine control module59Electric steering column
lockNumberUsage60HVAC electric heater61On-board charging module62Transmission range control
module 163Electric cooling fan64Engine control module65Auxiliary heater pump66Powertrain relay67Drive unit controller68Rear window defogger69Second run / Crank relay70A/C control module71–72Transmission range control
module73Single power inverter
module74–After having changed defective fuses,
close the fuse box cover and press
until it engages.
If the fuse box cover is not closed
correctly, malfunctions may occur.
Instrument panel fuse boxThe fuse box is located on the driver's
side behind a cover in the instrument
panel.
To open the compartment, compress
the locking tabs, fold cover down and remove.

Vehicle care229The instrument panel fuse block is on
the left side of the instrument panel.
To access the fuses, open the fuse
panel door by pulling out.NumberUsage1Video processing module2Indicator light solar sensor3Side blind zone alert4Passive entry, passive start5Central gateway module6Body control module 47Body control module 38Body control module 29Body control module 110Trailer interface module 111Amplifier12Body control module 813Data link connector 114Automatic parking assist15Data link connector 2NumberUsage16Single power inverter
module 117Body control module 618Body control module 519–20–21–22–23USB24Wireless charging module25Reflected LED alert display26Heated steering wheel27–28Instrument cluster 229Trailer interface module 230Headlight levelling device31OnStar32–NumberUsage33Heating, ventilation, and air
conditioning module34–35Instrument panel cluster 136Regen on demand37–38–39–40–41–42–43Body control module 744Sensing and diagnostic
module45Front camera module46Vehicle integration control
module47Single power inverter
module 2

230Vehicle careNumberUsage48Electric steering column
lock49Auxiliary jack50Steering wheel controls51Steering wheel controls
backlighting52Smartphone remote func‐
tion module53Auxiliary power outlet54–55Logistic56–57–58Logistics relay59–60Accessory / Retained
accessory power relay
To reinstall the door, insert the bottom tab first, then push the door back into its original location.
Vehicle tools
Tools
Open the floor cover of the load
compartment 3 60.
The towing eye and a screwdriver are
located under a cover in the load
compartment.
Wheels and tyres
Tyre condition, wheel condition Drive over edges slowly and at right
angles if possible. Driving over sharp
edges can cause tyre and wheel
damage. Do not trap tyres on the kerb when parking.
Regularly check the wheels for
damage. Seek the assistance of a
workshop in the event of damage or
unusual wear.
Tyres
Self-sealing tyres This vehicle may have self-sealing
tyres. These tyres have a material
inside that can seal punctures up to
6 mm in the tread area.
The tyre may lose air pressure if the
sidewall is damaged or the tread
puncture is too large. If the Tyre
pressure monitoring system indicates the tyre pressure is low, inspect thetyre for damage and inflate it to the
recommended pressure. If the tyre is

Vehicle care235The available settings are:● Light for comfort pressure up to
three people.
● Eco for Eco pressure up to three
people.
● Max for full loading.
Auto learn function Each tyre pressure sensor has a
unique identification code. The
identification code must be matched
to a new wheel position after rotating
the wheels or exchanging the
complete wheel set and if one or more tyre pressure sensors were replaced.
After changing wheels, the vehicle
must be stationary for approx.
20 minutes before the system
recalculates. The following relearn
process takes up to 10 minutes of
driving with a minimum speed of
20 km/h. In this event, w can be
displayed or pressure values can
swap in the Driver Information Centre.
If problems occur during the relearn
process, a warning message will be
displayed in the Driver Information
Centre.Tread depth
Check tread depth at regular
intervals.
Tyres should be replaced for safety
reasons at a tread depth of 2-3 mm
(4 mm for winter tyres).
For safety reasons it is recommended
that the tread depth of the tyres on
one axle should not vary by more than 2 mm.
The legally permissible minimum
tread depth (1.6 mm) has been
reached when the tread has worn
down as far as one of the tread wear
indicators (TWI). Their position is
indicated by markings on the
sidewall.
If there is more wear at the front than
the rear, swap round front wheels and rear wheels periodically. Ensure that
the direction of rotation of the wheels
remains the same.
Tyres age, even if they are not used.
We recommend tyre replacement
every six years.
Changing tyre and wheel size
If tyres of a different size than those
fitted at the factory are used, vehicle
performance, including braking, ride
and handling characteristics, stability
and resistance to rollover may be
affected. If the vehicle has electronic
systems such as antilock brakes,
rollover airbags, traction control,
electronic stability control, the
performance of these systems can
also be affected. It may be necessary
to reprogramme the speedometer as
well as the nominal tyre pressure and
make other vehicle modifications.

Vehicle care239Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the vehicle: 1. Start the engine of the vehicle providing the jump.
2. After five minutes, press POWER m to switch on the
vehicle.
After the instrument cluster
initialises, the vehicle will use
power from the high voltage
battery to charge the 12 V vehicle
battery.
3. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
4. Reverse above sequence exactly when removing leads.Towing
Towing the vehicleCaution
Incorrect towing of a disabled
vehicle may cause damage to the
vehicle. The disabled vehicle
should only be towed on a flatbed
car carrier.
Ensure the vehicle is only towed
by well trained technicians.
Wrap a cloth around the tip of a slot
screwdriver to prevent paint damage. Insert the screwdriver in the slot at the
short edge of the cap. Release the
cap by carefully moving the
screwdriver sidewards.
The towing eye is stowed with the vehicle tools 3 230.
Screw in the towing eye anticlockwise
as far as it will go until it stops in a
horizontal position.
Attach a tow rope – or better still a tow
rod – to the towing eye.
The towing eye must only be used for
towing and not for recovering the
vehicle.

240Vehicle careSwitch on the vehicle to release
steering wheel lock and to permit
operation of brake lights, horn and
windscreen wiper.
Shift the selector lever of the electric
drive unit into N.
Release the electric parking brake.Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the vehicle is not running, considerably more force is needed to
brake and steer.
To prevent the entry of exhaust gases from the towing vehicle, switch on the
air recirculation and close the
windows.
Seek the assistance of a workshop.
After towing, unscrew the towing eye.
Insert cap at the bottom and close.
Towing another vehicle
The vehicle is neither designed nor
intended to tow a trailer or another
vehicle.Appearance care
Exterior care
Locks The locks are lubricated at the factoryusing a high quality lock cylinder
grease. Use de-icing agent only when
absolutely necessary, as this has a
degreasing effect and impairs lock function. After using a de-icing agent, have the locks regreased by a
workshop.
Washing The paintwork of your vehicle is
exposed to environmental influences.
Wash and wax your vehicle regularly. When using automatic vehicle
washes, select a programme that
includes waxing.
Do not apply waxes or polishes to uncoated plastic, vinyl, rubber,
decals, simulated wood, or flat paint
as damage can occur.

Vehicle care241Bird droppings, dead insects, resin,
pollen and the like should be cleaned
off immediately, as they contain
aggressive constituents which can cause paint damage.
If using a vehicle wash, comply with
the vehicle wash manufacturer's instructions. The windscreen wiperand rear window wiper must be
switched off. Remove antenna and
external accessories such as roof
racks etc.
If you wash your vehicle by hand,
make sure that the insides of the
wheel housings are also thoroughly
rinsed out.
Clean edges and folds on opened
doors and the bonnet as well as the
areas they cover.
Clean bright metal mouldings with a
cleaning solution approved for
aluminium to avoid damages.Caution
Always use a cleaning agent with
a pH value of four to nine.
Do not use cleaning agents on hot surfaces.
Do not clean the engine compartmentwith a steam-jet or high-pressure jet
cleaner.
Thoroughly rinse and leather-off the vehicle. Rinse leather frequently. Use
separate leathers for painted and
glass surfaces: remnants of wax on
the windows will impair vision.
Have the door hinges of all doors
greased by a workshop.
Do not use hard objects to remove
spots of tar. Use tar removal spray on
painted surfaces.
Exterior lights
Headlight and other light covers are
made of plastic. Do not use any
abrasive or caustic agents, do not use an ice scraper, and do not clean them
dry.
Polishing and waxing
Wax the vehicle regularly (at the
latest when water no longer beads).
Otherwise, the paintwork will dry out.
Polishing is necessary only if the paint
has become dull or if solid deposits
have become attached to it.
Paintwork polish with silicone forms a
protective film, making waxing
unnecessary.
Plastic body parts must not be treated with wax or polishing agents.
Windows and windscreen wiper
blades
Use a soft lint-free cloth or chamois
leather together with window cleaner and insect remover.
When cleaning the rear window from
inside, always wipe in parallel to the
heating element to prevent damage.
For mechanical removal of ice, use a
sharp-edged ice scraper. Press the
scraper firmly against the glass so
that no dirt can get under it and
scratch the glass.

242Vehicle careRemove dirt residues from smearingwiper blades by using a soft cloth and window cleaner. Also make sure to
remove any residues such as wax,
insect residues and similar from the
window.
Ice residues, pollution and continuous wiping on dry windows will damage or
even destroy the wiper blades.
Wheels and tyres Do not use high-pressure jet
cleaners.
Clean rims with a pH-neutral wheel
cleaner.
Rims are painted and can be treated
with the same agents as the body.
Paintwork damage Rectify minor paintwork damage witha touch-up pen before rust forms.
Have more extensive damage or rust areas repaired by a workshop.Underbody
Some areas of the vehicle underbody
have a PVC undercoating while other critical areas have a durable
protective wax coating.
After the underbody is washed, check
the underbody and have it waxed if
necessary.
Bitumen / rubber materials could damage the PVC coating. Have
underbody work carried out by a
workshop.
Before and after winter, wash the
underbody and have the protective
wax coating checked.
Interior care
Interior and upholstery
Only clean the vehicle interior,
including the instrument panel fascia
and panelling, with a dry cloth or
interior cleaner.
Clean the leather upholstery with
clear water and a soft cloth. In case of heavy soiling, use leather care.The instrument cluster and the
displays should only be cleaned using
a soft damp cloth. If necessary use a
weak soap solution.
Do not spray cleaners directly on any switches or controls.
Clean fabric upholstery with a
vacuum cleaner and brush. Remove
stains with an upholstery cleaner.
Clothing fabrics may not be
colourfast. This could cause visible
discolourations, especially on light-
coloured upholstery. Removable
stains and discolourations should be
cleaned as soon as possible.
Clean seat belts with lukewarm water or interior cleaner.Caution
Close Velcro fasteners as open
Velcro fasteners on clothing could damage seat upholstery.
The same applies to clothing with
sharp-edged objects, like zips or
belts or studded jeans.